1. Introduction
Various types of fiber-reinforced polymer (FRP) composites are being used in different fields of application, ranging from sporting goods to structural materials for the automotive, maritime, and aerospace industries. During the past two decades, in the civil engineering field, FRP bridge decks are increasingly being used for the rehabilitation of old concrete–steel composite bridges and the new construction of pedestrian and highway bridges [
1,
2,
3,
4,
5,
6], due to their various advantages, including [
7,
8]: a high strength-to-weight ratio, good corrosion resistance, controllable quality, low maintenance cost, and rapid installation with minimum traffic disruption. Although FRP decks are increasingly being used in civil infrastructure applications, their durability and long-term performance are still not comprehensively understood. In such applications, FRP composites are usually exposed to harsh and variable environments with various temperature and moisture ranges (including elevated temperature immersion and ‘‘hot/wet’’ environment exposures). The “hot/wet” environment exposure is supposed to be the severest environmental condition to degrade the mechanical performance of polymeric materials [
9,
10,
11,
12,
13,
14,
15,
16,
17,
18,
19], which will consequently deteriorate the long-term performance of FRP composite bridges. A comprehensive understanding of the mechanisms of the hygrothermal aging-related degradation on FRP composite materials is necessary for the purposes of evaluating and predicting the service life and durability of FRP infrastructures. In the literature, the influence of moisture absorption on the mechanical properties of FRP composites is well documented [
9,
10,
11,
12,
13,
14,
17,
20,
21,
22,
23,
24,
25,
26], regarding the tensile, interlaminar shear, and flexural properties as well as toughness. Generally, the combination of moisture and temperature effects seriously degraded the mechanical properties of FRP composites. Due to this mechanism, overall reductions in the modulus, strength, and glass transition temperature of FRP materials were recorded, which were attributed to the plasticizing effect of water absorbed in the matrix. However, results and conclusions vary with the types of matrix (even fibers), fabrication methods, specimen geometries, curing processes, and service environmental conditions.
In order to keep pace with the application of FRP composites in the civil engineering field, this research was undertaken to reveal more knowledge about the environmental degradation of glass fiber-reinforced polymer (GFRP) composite bridges in hot/wet environments. For the use of GFRP bridge decks, GFRP laminates are mainly loaded by wheels in the through-thickness direction. Therefore, the interlaminar shear properties of GFRP materials are of great importance. Currently, standard test methods exist mostly for determination of the in-plane normal and shear modulus, and the strength parameters of FRP composite materials [
27]. However, the test method to directly obtain the interlaminar shear modulus is very limited. Failure always occurred through a combination of shear and transverse tension, indicating that a pure shear failure mode was not evident in the test. Therefore, it is imperative that robust methodologies for determining the interlaminar material properties of FRP materials need to be developed. To achieve this objective, in this research, a coupled hygro-mechanical finite element (FE) modeling method was developed. An inverse parameter identification approach to determine the interlaminar shear modulus G13 (G23) of FRP laminates was established.
Through investigation of the sensitivity of the FE analysis [
28], it is concluded that the short-beam three-point bending test (rather than the standard Iosipescu test and off-axis tensile test) is sensitive to changes in the interlaminar shear modulus, but relatively insensitive to changes in the other unknown material properties. Hence, the short-beam three-point bending test is the most suitable method to study the interlaminar shear modulus. Thus, short-beam three-point bending tests were conducted in this research to provide the data base to develop the coupled hygro-mechanical finite element model for numerically determining the interlaminar shear modulus of GFRP laminates, and furthermore to systematically study the influence of moisture and temperature effects on the shear modulus and strength of GFRP laminates.
3. Experimental Results and Discussion
Figure 5 shows the moisture absorption process (red points) of GFRP short-beam specimens immersed in water of 40 °C. Moisture content (
Mt) is drawn as the function of square root of time. It can be found that the moisture saturation level is about 0.72%.
The typical failure mode of short-beam shear specimens is shown in
Figure 6, which is the interlaminar failure through the thickness of GFRP laminates.
Figure 7 shows the mechanical degradation on short-beam shear strength of FRP laminates as a function of moisture uptake content at the test temperatures of 20 °C and 40 °C, respectively.
Predictive equations for the short-beam shear strength degradation as the function of moisture content is curve-fitted by the exponential function using the least square method. They are as follows:
20 °C, absorption process:
20 °C, absorption–desorption process:
40 °C, absorption process:
40 °C, absorption–desorption process:
All of the predictive curves are illustrated in
Figure 7 for comparison with the experimental results. The R-square values of each curve are also present in
Figure 7, which indicates the accuracy of curve fitting on test data points.
As shown in
Figure 7a, in the moisture absorption process, the short-beam shear strength is quasi-linearly decreasing from the fully dry specimens to the specimens with about 75% moisture uptake content of the saturated level. Then, test data points distribute stably until reaching the moisture saturated condition (100%
M∞). As listed in
Table 4, the short-beam shear strength of the moisture saturated specimens is 15 MPa, which is 53.1% lower than that of the fully dry specimens (32 MPa).
Furthermore, in the moisture absorption process, the test data points are distributed more dispersively, since the moisture uptake process deviates significantly for small scale short-beam specimens. It can be due to the reason that, under the same water aging time, the moisture uptake contents of the individual specimens differ from each other within a certain range. The extent of mechanical degradation is closely related to the moisture content of FRP specimens, but is not related to the aging time.
As for the moisture desorption process, from the saturated condition to the fully dry condition, the short-beam shear strength is slightly increasing, and ends at 21 MPa. It is 34.4% lower than that of the unconditioned dry specimens. This means that one cycle of the moisture absorption–desorption process deteriorated the shear strength of FRP laminates by 34.4% permanently.
Figure 7b presents the same tendency regarding the degradation of the short-beam shear strength of GFRP laminates at 40 °C. As listed in
Table 4, the higher temperature (40 °C) only slightly deteriorates the shear strength of GFRP specimens, which implies that the influence of temperature is not as significant as the influence of moisture.
4. Coupled Hygro-Mechanical FE Method on Determination of the Interlaminar Shear Modulus of FRP Laminates
For the coupled hygro-mechanical FE method, it is realized in the following steps. The first step is modeling moisture transport through FRP structures in order to determine the moisture concentration distribution across the cross-sections as a function of time. The material parameters required for the transient diffusion FE analysis are moisture diffusion coefficients and solubility, which can be obtained from short-term gravimetric experiments, as stated in previous research [
30]. From the moisture diffusion analysis, the moisture concentration distribution across the FRP section can be read into the stress analysis as a predefined field variable. Then, the environment-dependent mechanical behavior of FRP structures can be investigated using the FE stress–stain analysis based on this predefined field. The input moisture-dependent material properties of FRP composites are obtained by material tests (such as flexural test, tensile test, and short-beam shear test).
In this research, the FE modeling is conducted by employing the FE software ABAQUS. Firstly, the moisture diffusion process of the short-beam GFRP specimen (FE model is shown in
Figure 8) is simulated using the transient-field FE diffusion analysis. The type of finite elements is C3D8R. The GFRP material is modeled as an orthotropic material. Moisture diffusion coefficients in three directions are input as
D1 = 9.607 × 10
−6 mm
2/s,
D2 = 9.631 × 10
−6 mm
2/s, and
D3 = 0.318 × 10
−6 mm
2/s (40 °C-water aging condition), which are obtained from the previous research [
30].
From
Figure 5, good agreement is evident between the experimental results and FE simulation. From the transient-field FE moisture diffusion analysis, the moisture concentration distribution across the short-beam GFRP specimen section is obtained as a function of time, which can be read into the following stress–strain analysis as a predefined field variable at different time intervals. To determine the environment-dependent interlaminar shear modulus of FRP laminates, the coupled hygro-mechanical FE modeling method is employed herein, which was already well developed and validated by flexural tests in the previous research [
31]. For instance, at the test temperature of 20 °C and during the moisture absorption process, the flexural modulus (E11 and E22) of GFRP laminates with a nominal moisture content (
Mt/
M∞) from 0% to 100% can be calculated using the predictive equations (available in the Ref. [
31] of Jiang et al.). It is employed as field-dependent input values for material properties of the FE model herein, which means the flexural modulus of each element is determined by the local moisture concentration. Other material properties are determined according to
Table 5, which is supplied by the manufacturer. Depending on the sensitivity analysis, determination of the interlaminar shear modulus is not sensitive to the variation of these material properties. Consequently, the interlaminar shear modulus of GFRP laminates is determined by fitting the coupled hygro-mechanical FE analysis results to the short-beam shear test data.
According to the test standard ASTM D790-10 [
32], as illustrated in
Figure 9, the initial non-linear stage of test results is an artifact caused by a take-up of slackness and realignment of the specimens, which does not represent the properties of FRP material. In order to obtain correct values for the material properties, this curve must be offset to the corrected zero point (point B in
Figure 9). For each test, the initial non-linear regions are different from each other. To make easy comparisons, all of the experimental curves are offset from B to A, to make the extension line of the linear CD region exactly through the zero point of the coordinates.
Furthermore, it is assumed that degradation of interlaminar shear modulus follows a linear relationship with nominal moisture content, which has the same tendency as that obtained from the flexural modulus of GFRP laminates [
31]. Subsequently, the interlaminar shear modulus of GFRP specimens with 0% moisture content (S-0%-20 °C) is firstly determined by fitting the FE load–deflection curve to test results, as shown in
Figure 10a. Accordingly, the shear modulus G13 (G23) is numerically determined as 1200 MPa. In the same way, the shear modulus G13 (G23) of GFRP specimens with the 100% moisture content (S-100%-20 °C) is determined as 800 MPa (
Figure 10b).
The predictive equation for the interlaminar shear modulus of FRP laminates at the test temperature of 20 °C and during the moisture absorption process can be gained as follows:
To validate Equation (7), the other two exposure time intervals (30%
Mt/
M∞ and 50%
Mt/
M∞) are employed. As aforementioned, the moisture diffusion process of the FRP specimen is firstly modeled by the transient-field FE diffusion analysis. According to the moisture diffusion analysis, the moisture concentration distributions across the mid-plane of the FRP specimens are presented in
Figure 11 and
Figure 12, which are used as the input field for the coupled hygro-mechanical analysis. The field-dependent shear modulus is input as calculated by Equation (7).
Comparison between FE results and test data of S-30%-20 °C specimens and S-50%-20 °C specimens is shown in
Figure 13a,b respectively. Good agreements on the slopes of load-displacement curves are achieved for these two groups of specimens, which prove that the predictive Equation (7) is relatively accurate to simulate the stiffness of GFRP specimens with other moisture contents.
For the GFRP specimens tested at 20 °C and during the moisture desorption process, the same inverse parameter identification method is employed to determine the environment-dependent interlaminar shear modulus of FRP laminates. The predictive equation is fitted and validated by the middle two exposure time intervals (unsaturated conditions 30% and 50%), as follows:
For the FRP specimens tested at 40 °C and in the moisture absorption process, the predictive equation is as follows:
For the FRP specimens tested at 40 °C and in the moisture desorption process, the predictive equation is as follows:
For easy comparison, the stiffness of specimens is listed in
Table 6, which are the slopes of load–deflection curves for the test and FE results. As shown in
Table 5 and
Figure 14,
Figure 15 and
Figure 16, a good agreement on the stiffness of specimens is evident between the FE predicted curves and test results. However, there are some exceptions (S-50%-20 °C-2, S-50%-20 °C-4, S-50%-40 °C-2, and S-50%-40 °C-4 specimens), which significantly deviate from other specimens in the same test group. It can be attributed to the non-homogeneity of GFRP laminate specimens, which influence the stiffness of the material. It also influences the moisture absorption property (different moisture content at the same aging time), and correspondingly degrades the material stiffness. Excluding these exceptions, predictive equations of moisture-dependent interlaminar shear modulus are acceptably reliable. Hence, they can be employed as input material properties of a hygro-mechanical FE model to analyze the environment-dependent mechanical behaviors of complex FRP components, joints, and structures in the future works.
Figure 17 illustrates the degradation tendency of the interlaminar shear modulus of FRP laminates due to moisture diffusion and temperature. For the specimens tested at 20 °C, a dramatic drop on interlaminar shear modulus is found from the unconditioned dry specimen (1200 MPa) to the moisture-saturated specimen (800 MPa). After the moisture desorption process, a slight recovery is found for the shear modulus of S-0%-20 °C-D specimens (850 MPa). In total, a 29.2% decrease of interlaminar shear modulus is obtained for the specimens enduring one cycle of the moisture absorption–desorption process. For the specimens tested at 40 °C, a similar tendency of interlaminar shear modulus loss is obtained, with a 42.9% decrease from the unconditioned dry specimens (1050 MPa) to the saturated specimens (600 MPa), and a 19% decrease for the specimens enduring one cycle of the moisture absorption–desorption process.