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Machine Learning and RSM for Lattice Structure Optimization

  • Giampiero Donnici,
  • Marco Freddi and
  • Leonardo Frizziero

This study concerns the analysis of lattice structures printed with EPAX resin for the manufacturing of a motorcycling throttle cam with Response Surface Methodology (RSM) and Artificial Neural Networks (ANNs). The design of the pattern core in the lattice structure is defined parametrically to identify optimal design points (best stiffness to weight ratio in particular). Some geometric parameters used as input in RSM and in the NN analysis include the origin of the lattice structure and its spatial orientation, cell dimensions, and thicknesses. The dataset obtained with this approach is used for an RSM analysis of variance (ANOVA) to highlight the most important inputs. NN analysis is performed on the same RSM dataset to confirm the results. Both methodologies identify in-domain points of optimal design due to the typical non-linear behavior of these structures. The literature and industrial experience already provide numerous references to studies characterizing lattice structures. However, related practical applications are often incomplete and only achieve functional rather than optimal models. The approach described also aims to overcome this limitation. The software used for the design is nTop 5.0.4.

3 March 2026

(a) Forces and constraints acting on the component; (b) parameterization of the core for analysis of variance.

Polyvinyl alcohol (PVA)-based films are promising biodegradable alternatives to petroleum-derived plastics; however, their high rigidity and moisture sensitivity limit practical applications. In this study, PVA/carnauba wax (CW) films were prepared via solution casting and systematically modified using four plasticizers: glycerol (GLY), sorbitol (SOR), glucose (GLU), and sucrose (SUC), at concentrations of 0.1–0.5% (v/w, relative to PVA). Thermal analysis showed that GLY and SOR effectively reduced the glass transition temperature from 52.35 °C (control) to as low as 49.14 °C (0.2% GLY) and 50.70 °C (0.4% SOR), while SUC and SOR plasticized films exhibited improved thermal stability, with the highest melting temperature observed for 0.3% SUC (80.6 °C). SEM micrographs revealed that GLY at moderate concentrations (0.2–0.3%) produced the most homogeneous film morphology, whereas SUC at higher concentrations led to surface roughness and phase separation. Water contact angle measurements showed increased surface hydrophobicity at low plasticizer contents, with 0.1% GLY and 0.2% GLU exhibiting contact angles above 100° compared to the control film (<90°). Mechanical testing demonstrated that SUC at 0.2% had the highest tensile strength (3.03 MPa) compared to 0.73 MPa (control), while GLY at 0.3% yielded the highest elongation at break (9.26%), compared to 0.62% for the unplasticized film. These results demonstrate that precise control of plasticizer type and concentration enables effective tuning of PVA/CW film properties, offering a viable strategy for designing biodegradable films tailored for packaging and agricultural applications.

3 March 2026

Chemical Structure of different plasticizer types.

Polymeric electrolyte membranes based on a low equivalent-weight Aquivion® commercial dispersion (D72-25BS; EW = 720 g eq−1, Syensqo) were fabricated using a standardized in-house doctor-blade casting technique for application in proton exchange membrane fuel cells (PEMFCs). The low equivalent-weight (EW) Aquivion® dispersion is a copolymer of tetrafluoroethylene (TFE) and sulfonyl fluoride vinyl ether (SFVE), commonly referred to as a short-side-chain (SSC) ionomer, which exhibits higher ion-exchange capacity (IEC) and proton conductivity than long-side-chain (LSC) perfluorosulfonic membranes. A home-made 30 wt.% Pt/CeO2 radical scavenger (denoted syn-scavenger) was synthesized via a colloidal method and incorporated into the Aquivion® membranes to investigate its mitigating effect on chemical degradation induced by peroxide radicals, a role typically associated with Ce-based scavengers. Particularly, the unique aspects of the Pt/CeO2 scavenger synthesis could be summarized in the following points: (i) the mild aqueous deposition approach enabling highly dispersed Pt species on CeO2 without the use of organic ligands; and (ii) the tailored redox interaction between Pt and ceria that enhances radical scavenging activity. Two Aquivion® membranes (denoted Aqu) containing different syn-scavenger loadings (1.0 and 1.5 wt.%) were prepared and compared with a pristine Aquivion® membrane and a membrane containing commercial CeO2 (1.0 wt.%). Physicochemical characterization of the scavenger was performed using transmission electron microscopy (TEM), BET surface area analysis, and X-ray diffraction (XRD). The membranes were characterized by micro-Raman spectroscopy, water uptake and hydration number (λ), IEC, and proton conductivity measurements. To assess membrane stability, exsitu chemical oxidative degradation tests were conducted using Fenton’s reagent. Overall, the membrane containing 1.0 wt.% syn-scavenger emerged as the most promising candidate, exhibiting favourable chemical–physical properties and the lowest reductions in IEC and proton conductivity following the degradation test.

3 March 2026

(a–c) Physicochemical characterization of Pt/CeO2 nanocomposite: (a) XRD; (b) BET; (c) HR-TEM results.

Experimental and Numerical Investigation of Mechanical Properties of Hyper Polylactic Acid (HPLA)

  • Mariana Domnica Stanciu,
  • Horațiu Drăghicescu Teodorescu and
  • Florin Dinulică
  • + 2 authors

Polylactic acid (PLA) is one of the most widely used materials for fused filament fabrication (FFF) or fused deposition modeling (FDM), being recognized for its low carbon footprint, relatively low costs and good mechanical properties. Improving the mechanical and technological properties of PLA with various additives has led to the production of different types of PLA-based filaments, such as hyper PLA (HPLA), PLA, PLA+ and PLA Lite. Studies on the mechanical properties of HPLA are scarce; therefore, the objective of this paper was to determine the mechanical properties of 3D-printed HPLA under tensile and bending stress conditions and to obtain numerical models that depend on the raster pattern orientation. The principal component analysis (PCA) reveals very different results for bending compared with tension, with outcomes varying significantly depending on the orientation of the raster angle.

3 March 2026

FDM toolpath parameters for obtaining sample types.

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Advances in Biocompatible and Biodegradable Polymers, 4th Edition
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Advances in Biocompatible and Biodegradable Polymers, 4th Edition

Editors: José Miguel Ferri, Vicent Fombuena Borràs, María Fernanda López Pérez
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Polymers - ISSN 2073-4360