Mycelium-Based Composites in Art, Architecture, and Interior Design: A Review
Abstract
:1. Introduction
2. Results of the Literature Review
3. Results of Patents Documents Analysis
- The size of the patent family—the assumption: “only an invention with high application potential can be submitted for protection in many patent offices because the patent procedure is paid”.
- Number of citations of a patent document in other, later patent documents—the assumption: “if multiple patent documents refer to a particular document, it indicates that this document describes (and perhaps at least partially solves) a significant problem.
- (1)
- The chosen mycelium specie is pre-grown in a Petri dish with a growth medium solidified with agar.
- (2)
- The substrate for the culture of mycelium is homogenized (the substrate is a mix of selected biopolymers with defined granulation and proportion). The substrate is also sterilized to kill or deactivate all microorganisms in it.
- (3)
- The pre-grown mycelium and sterile water are added to the substrate. Additional nutrients can also be added. The inoculated substrate is packed in a sterile mould (a bag or a container).
- (4)
- The mycelium grows trough the substrate in a controlled micro-climate (temperature, air humidity, without light). The mycelium composite can be created initially in the mould to its internal reinforcement, and then outside the mould to solidify its surface.
- (5)
- The mycelium composite is sterilized to end the growth process and then dried to the target moisture content.
- (6)
- A pressing, machining, coating or other required product post-processing is applied.
4. Mycelium-Based Material in Elements of Interior Design—Case Study
5. Conclusions
- MBCs (mycelium-based composites) offer favourable production price, ecological value, and high artistic value. Their weaknesses are insufficient design properties and not fully known reliability (quality during use), therefore both scientific research and engineering creativity, which is manifested by patents documents, are heading in this direction.
- A review of the scientific literature shows that the material parameters of MBCs can be adjusted to the needs: by selecting the type of substrate and fungus species, by controlling the growth conditions, the method of inactivation of the mycelium after growth, and the drying method. In this way, it is possible to meet certain requirements, e.g., increase the structural load-bearing capacity to an acceptable level and reduce the affinity with water, and additionally improve the acoustic and thermal insulation. However, the problem is the almost infinite number of combinations: properties of the input biomaterials, characteristics of the mushroom species, and parameters during growth and subsequent processing of the MBC.
- The review of patent documents shows that two current technological challenges are related to the creation of MBCs with the properties required by the final product. Especially, looking for an effective method of increasing strength, for example by increasing the density, the search for a method of obtaining a more homogeneous internal structure.
- The described own technological experiments, consisting of the production of various everyday objects, indicate that some disadvantages of MBCs can be considered advantages. Such an unexpected advantage is the interesting and unrepeatable surface texture resulting from the natural unevenness of the internal structure of MBCs, which can be controlled to some extent.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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---|---|---|---|---|
2017 | Advanced Materials from Fungal Mycelium: Fabrication and Tuning of Physical Properties | original | 128 | [28] |
2017 | Morphology and mechanics of fungal mycelium | original | 80 | [36] |
2017 | Mycelium composites: A review of engineering characteristics and growth kinetics | review | 74 | [90] |
2012 | Fungal mycelium and cotton plant materials in the manufacture of biodegradable moulded packaging material: Evaluation study of select blends of cotton by-products | original | 74 | [14] |
2019 | Fabrication factors influencing mechanical, moisture- and water-related properties of mycelium-based composites | original | 66 | [52] |
Fungi | Substrate | Product/Application | Main Results (MBC = Mycelium-Based Composites) | Reference |
---|---|---|---|---|
Ganoderma sp. | Cotton-based (carpel, seed hull) starch, and gypsum | Packaging material | MBC meets or exceeds the characteristics of extruded polystyrene foam | [14] |
Not specified (possibly as [14]) | Rice straw, hemp seed, kenaf fibre, switch grass, sorghum fibre, cotton bur fibre, flax shive | Insulation panel | Optimal performance at the noise frequency of 1000 Hz. MBC are comparable to polyurethane foam board and are better than plywood | [15] |
G. lucidum, P. ostreatus | Cellulose and potato-dextrose broth (PDB) | Fibrous mycelium film | The substrate should be homogeneous. The PDB in the substrate increases the stiffness of MBC | [28] |
T. versicolor | Glass fines, wheat grains, and rice hulls | Fire safe mycelium biocomposites | MBC are safer than the typical construction materials: producing much lower heat release rates, less smoke and CO2 and longer time to flashover. Composites with glass fines had the best fire performance | [46] |
T. ochracea, P. ostreatus | Beech sawdust, rapeseed straw, bran. Non-woven cotton fibre | Board | Straw-based mycelium composites are stiffer and less moisture-resistant than cotton based | [52] |
T. versicolor, P. brumalis | Wheat straw, rice hulls, sugarcane bagasse, blackstrap molasses, wheat grains, malt extract | Pure mycelium | Mycelium grew slow on rice hull, sugarcane bagasse and wheat straw. Liquid blackstrap molasses accelerates growth, outperforming laboratory malt extracts. | [49] |
T. versicolor | Flax dust, flax long, wheat straw dust, wheat straw, hemp fibres and pine wood shavings | Thermal insulation | The thermal conductivity and water absorption of MBCs are comparable to those of rock wool, glass wool, and extruded polystyrene. The mechanical properties depend more on the fibre arrangement than on the chemical composition of the fibres | [57] |
Not specified (white-rot basidiomycete mycelium) | Mixture of spruce, pine, and fir | Particleboard | Cellulose nanofibers added to the substrate improved the mechanical properties of MBC by 5% | [53] |
P. ostreatus, F. oxysporum | Sodium silicate | Pure mycelium | 3% sodium silicate improve thermal stability. The P. ostreatus compared to the F. oxysporum beter improve material thermal stability (higher decomposition temperature and residual weight, lower degradation rate) | [59,84] |
G. lucidum, P. ostreatus | Clay, sawdust, bleached and unbleached cellulose | Printed cylinders | The mycelium improves the 3D printing (better water resistance, material stiffness and surface hardness) | [73] |
Year | Reference | No. of Cited Documents | No. of Citations in Scopus | Main Findings |
---|---|---|---|---|
2016 | [88] | 32 | 22 | A production cost model is described which includes labour, material and overhead costs for structured sandwich products produced from MBCs. |
2017 | [90] | 170 | 74 | 1. MBCs are kind of biopolymer foam, but most studies admit that mechanical performance can be improved in the future. 2. Current use is limited to the packaging and chosen construction applications. New applications have been proposed (acoustic dampers, super absorbents, paper, textiles, structural and electronic parts). |
2018 | [91] | 21 | 34 | 1. MBCs can be used for a variety of purposes with the advantage of a lower cost and the better disposal than polystyrene that is an environmental problem. 2. The biggest challenge is the negative public perception of fungus-derived products. |
2019 | [94] | 11 | 26 | MBCs are profitable renewable and degradable material and have the potential to replace petroleum-based materials. |
2019 | [92] | 108 | 37 | Improvement in know-how is expected to improve the mechanical properties and to standardize the productive process, whereas insulation and thermal properties already have shown competitive results. |
2020 | [86] | 58 | 21 | 1. There is a correlation between raw input material composition and final material properties. 2. MBCs have implications for sustainable architecture and products. 3. The unique aesthetics of MBCs should be further explored and more clearly identified. |
2020 | [96] | 80 | 44 | 1. Fungal biorefinery upcycles by-products into cheap and sustainable composite materials. 2. Can replace foam, timber and plastic insulation, door cores, panels, flooring, furnishings. 3. Low density and thermal conductivity, high acoustic absorption, and fire safety. 4. MBCs are suitable as thermal and acoustic insulation foams. |
2021 | [98] | 77 | 6 | 1. MBCs are more suitable for thermal and acoustic insulation than synthetic foam and wood fibres. 2. MBCs are stiff, lightweight and biodegradable, thus are an alternative to petroleum-based packaging materials. |
2021 | [101] | 101 | 0 | The process of engineering affects the properties of MBCs. Bioreactor designs such as tray, packed bed and millilitre reactors, influence of mycelium growth conditions and strategies for controlling mycelium microenvironment are discussed to allow optimal process development. |
2021 | [102] | 118 | 0 | 1. MBCs are advantageous as packaging materials with sufficient acoustic, and thermal insulation, slightly worse than expanded polystyrene. 2. The standardized process to produce an optimized material property has yet to be identified, production is less standardized than conventional engineering materials, and it is not clear how to customize the substrates for a particular species of fungi to optimize the composite mechanics. |
2021 | [103] | 80 | 0 | 1. MBCs support a circular economy. 2. Finding the ways of enhancing their physicochemical properties will expand the application areas. 3. The properties of MBCs are competitive with those of synthetic polymers used in construction, interior architecture, and other industries. |
2021 | [104] | 94 | 2 | With the wide variety of fungal species and substrates available, MBCs can improve environmental sustainability of many industrial products. |
Order No. | Patent No., Application Year–Granted Year, Reference | Details |
---|---|---|
1 | US 9,485,917 B2, 2007–2016, [108] | ED (Ecovative Design LLC). Method for producing grown materials and products made thereby |
2 | US 8,001,719 B2, 2009–2011, [109] | ED. Method for producing rapidly renewable chitinous material using fungal fruiting bodies and product made thereby |
3 | US 8,313,939 B2, 2010–2012, [110] | FGT, ACH (Ford Global Technologies LLC, Automotive Components Holdings LLC). A method of making a moulded automotive part with a liquid fungal mixture. |
4 | US 8,298,810 B2, 2010–2012, [111] | |
5 | US 8,227,233 B2 [112] | |
6 | US 8,227,224 B2 [113] | FGT, ACH. Method of making moulded part comprising mycelium coupled to mechanical device |
7 | US 8,227,225 B2 [114] | FGT, ACH. Plasticized mycelium composite and method |
8 | US 8,283,153 B2 [115] | FGT, ACH. Mycelium structures containing nanocomposite materials and method |
9 | US 8,298,809 B2 [116] | FGT, ACH. Method of making a hardened elongate structure from mycelium |
10 | CN 102,329,512 B [117] | Ford Global Technologies LLC. The sheet stock mycelium of cutting and method |
11 | US 9,410,116 B2, 2011–2016, [118] | Mycoworks Inc. building materials |
12 | US 9,879,219 B2, 2012–2018, [119] | ED. A method of producing a chitinous polymer derived from fungal growth |
13 | CA 2,834,095 C, 2012–2018, [120] | ED. Dehydrated mycelium panels. |
14 | US 10,154,627 B2, 2013–2018, [121] | ED. Growing mycological biomaterials in tools that are consumed or enveloped during the growth process |
15 | FR 3,006,693 B1 2013–2016, [122] | Menuiseries Elva. A method of producing a composite material based on natural fibres inoculated with mycelium and parts obtained with this method |
16 | US 9,253,889 B2 2012–2016 [123] | ED. Sheet built-in an electrical circuit |
17 | US 9,085,763 B2, 2013–2015, [124] | ED. Production dehydrated mycelium elements to form tissue morphology using Pycnoporus cinnabarinus |
18 | AU 2013/251269 B2, 2013–2015, [125] | ED. Self-supporting composite material |
19 | US 10,144,149 B2, 2014–2018, [126] | ED. Stiff mycelium bound part and method of producing stiff mycelium bound parts |
20 | US 9,394,512 B2, 2015–2016, [127] | ED. Method for growing mycological materials |
21 | US 9,469,838 B2, 2015–2016, [128] | Mycoworks Inc. Set of mycelium-based materials with wood timber |
22 | CN 105,292,758 B 2016–2017, [129] | Shenzhen Zeqingyuan Technology Dev Service Co Ltd., Univ Sichuan Agricultural. Production method for biomass packing material |
23 | AU 2015/271912 B2, 2015–2020, [130] | ED. Method of manufacturing a stiff engineered composite |
24 | US 9,914,906 B2, 2016–2018, [131] | ED. Process for solid-state cultivation of mycelium on a lignocellulose substrate |
25 | CN 106,148,199 B, 2016–2019, [132] | Jiangxi University of Technology. Agricultural waste-based mycelium material with good a cushion performance and mechanical property |
26 | CN 106,633,989 B, 2016–2019, [133] | Shenzhen Zeqingyuan Technology Development Service Co Ltd. Using bagasse as fungi-based biomass packaging material of major ingredient and preparation method thereof |
27 | US 10,604,734 B2, 2017–2020, [134] | University of Alaska Anchorage. Thermal insulation material from mycelium and forestry by-products |
28 | KR 102,256,335 B1, 2019–2021, [135] | Lee Beom Geun. Eco-friendly packing materials comprising mushroom mycelium and the process for the preparation thereof |
29 | US 11,015,059 B2, 2019–2021, [107] | Bolt Threads Inc. Composite material, and methods for production thereof |
No. | Patent Document | Extended Patent Family Size | Number of Citations of the Patent Document in Other Patent Documents |
---|---|---|---|
1 | US 2008/0145577 A1 “Method for producing grown materials and products made thereby” [106] | 43 | 44 |
2 | US 2012/0270302 A1 “Method for Making Dehydrated Mycelium Elements and Product Made Thereby” [137] | 15 | 4 |
3 | WO 2019/099474 A1 “Increased Homogeneity of Mycological Biopolymer Grown into Void Space” [138] | 12 | 8 |
4 | US 2012/0135504 A1 “Method for Producing Fungus Structures” [139] | 11 | 20 |
5 | US 2018/0282529 A1 “Solution Based Post-Processing Methods for Mycological Biopolymer Material and Mycological Product Made Thereby” [140] | 9 | 5 |
6 | US 2020/0024577 A1 “Method of Producing a Mycological Product and Product Made Thereby” [141] | 7 | 4 |
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Sydor, M.; Bonenberg, A.; Doczekalska, B.; Cofta, G. Mycelium-Based Composites in Art, Architecture, and Interior Design: A Review. Polymers 2022, 14, 145. https://doi.org/10.3390/polym14010145
Sydor M, Bonenberg A, Doczekalska B, Cofta G. Mycelium-Based Composites in Art, Architecture, and Interior Design: A Review. Polymers. 2022; 14(1):145. https://doi.org/10.3390/polym14010145
Chicago/Turabian StyleSydor, Maciej, Agata Bonenberg, Beata Doczekalska, and Grzegorz Cofta. 2022. "Mycelium-Based Composites in Art, Architecture, and Interior Design: A Review" Polymers 14, no. 1: 145. https://doi.org/10.3390/polym14010145