2.1. Engine and Power
The diesel locomotive series 7300 (GT26CW-2), 7400 (GT26CW-2), 7500 (GT26CW, GT26CW-2), and 7600 (PowerHaul PH37ACai) are currently in operation in Korea. In this experiment, one diesel locomotive (7378) was used for PM measurements. To secure the reproducibility and reliability of the study, measurements were repeated twice. The diesel locomotive series 7300 (GT26CW-2) is an electric oversized diesel locomotive employed for passenger and cargo transport and is commonly used in Korea. A diesel locomotive consists of a diesel engine, a main generator, a traction motor, a bogie, and other attached structures.
Table 2 lists the characteristics of the series 7300 diesel locomotive engine used in Korea. The locomotive has a two-cycle 16-valve engine and adjustable throttle speeds (notches) ranging from idle to notch 8. The throttle control has eight positions and an idle position. Each of the throttle positions is called a notch. Notch 1 is the slowest speed (revolutions per minute (rpm)) and notch 8 the highest. The diesel locomotive engine operates at 315 rpm when idle, increasing to 900 rpm at notch 8. Diesel engine emissions are presented as pollutants emitted at different brake powers rather than as the distance traveled [
7,
11], and the pulling capacity is expressed in terms of brake horsepower per hour (bhph). The dimensions of the diesel locomotive are 3150 × 20,982 × 4000 mm (W × D × H).
Table 3 lists the diesel locomotive engine power and fuel consumption [
26]. The particulate matter emitted from the 16-645E3 model, which is the 2-cycle engine of this study, can be identified and compared with a 4-cycle engine later.
2.2. Experimental Methods
The experiment was conducted at the Busan Railway vehicle maintenance facility, where a team conducts light and heavy maintenance of diesel locomotives in Korea. Diesel locomotive engine exhaust gases were measured according to SAE procedure J177 (Exhaust gas measurement procedure of diesel engine recommended by SAE International) and ISO 8178F, as follows. The engine was ignited and warmed up for >10 min at a rated speed and load to achieve stable conditions. The engine was then run in each experimental mode for >20 min at its steady state. The engine was stabilized so that the duration of constant discharge of the exhaust material was at least 10 min, and the time required for emission measurement was at least 10 min. The PM characteristics were measured when idling and at notches 1–8, which corresponded to 0.6, 5.6, 14.4, 28.1, 35.8, 48.6, 61.7, 81.6, and 100% of the rated power, respectively (
Table 3). The ISO 8178 F mode is a method for measuring non-road emissions that particularly targets locomotives and railcars. It was used for all measurements, taking into account the torque values of the procedures used in the SAE J177 method (
Table 4). Measurements were conducted after 10 min, commencing with a warm start, and the engine power was then sequentially raised to notches 1, 5, and 8. As shown in
Table 3, ISO 8178F mode should measure 5%, 50%, and 100% of the total load. Because the pull capacity was 3000, notches 1, 5, and 8 (corresponding to 150, 1500, and 3000 bhph) were used for the measurements in this experiment.
After installing a smoke chimney for the purpose of discharging, spreading, and diluting exhaust gas in a diesel locomotive, and installing an auxiliary smoke chimney in the smoke chimney, an exhaust gas sampling tube was connected to the auxiliary smoke chimney. In order to collect PM discharged at a constant flow rate by suction at a constant velocity, an auxiliary smoke chimney is installed. In order to prevent the high temperature exhaust gas from condensing depending on the temperature difference with the atmosphere, the measurement probe was insulated with a heat insulating material. It was measured after filtering with a filter through a sample collection tube using a particulate matter collection device. In this study, 2 filters were used. The PEMS was fitted with a 47 mm Polytetrafluoroethylene(PTFE) membrane filter (Toray International Co., Ltd., Shanghai, China), and the gravimetric method was used to measure the mass concentration collected on an 80 mm quartz microfiber filter.
After pre-heating the PEMS, an ambient zero was recorded, and the flow meter was also set to zero. After pre-heating the PEMS, ambient zero was performed and atmospheric air was used. Then, flow meter zeroing was performed at the same time. After ambient zero, it was confirmed that the exhaust flow value changed from 36.5 kg/h to close to zero. According to the PEMS manual, in order to prevent condensation of exhaust gas, in this experiment, when the connection of PEMS was normal, and after the warm-up was completed, the equipment stabilization time of 30 min or more should be taken. To check the completion of pre-heating, the temperature of FID analyzer at 190 °C and 290 °C was checked. After FID ignition and range setting were complete, zero calibration and span calibration were undertaken. At this time, the NOx flow and FEM flow were confirmed, and gas between 1.5 and 2.0 was injected. Waiting time was about 1 min for the gas reading value to stabilize.
Through repeated tests using the PEMS, the PM10 emission trend was determined, and the reliability of the data was confirmed. In this study, PEMS sample probes, PM flow rate and filter collection probes were installed. Particulate matter discharged from the engine was collected using a self-made sampler. The PM sampler can be equipped with a filter. In order to calculate the exact suction flow rate, the flow rate of the sampler was calibrated each time.
After the engine preheating operation was completed, a total of 500 L of exhaust gas was collected with a sampler at engine outputs 1, 5, and 8 notches. As the engine power of the diesel locomotive increased, the exhaust gas temperature increased, and filters were collected for each notch. When collecting particulate matter present in the exhaust gas, it withstands a high temperature of about 260 degrees, has no chemical activity, has a low impurity, and uses a PTFE-coated filter suitable for exhaust gas collection (
Figure 1). In PEMS, weight concentration and heavy metal analysis were performed using a PTFE membrane filter (47 mm), and 500 L was collected by a gravimetric measuring using a quartz microfiber filter (80 mm).
2.3. Experimental Equipment and Measurement
The PEMS and gravimetric measuring equipment were both used to analyze PM. The PEMS was fitted with a 47 mm PTFE membrane filter (Toray International Co., Ltd., Shanghai, China), and the gravimetric method was used to measure the mass concentration collected on an 80 mm quartz microfiber filter. The filter weight was measured before and after PM collection using an electronic balance that was accurate to 0.0001 mg. The measured mass value was divided by the total flow rate and converted into a mass concentration (
Figure 2), and 3 filters were used for each notch.
Isokinetic sampling of PM, discharged at a constant flow rate, was conducted by considering the suction nozzle diameter, constant velocity suction coefficient, exhaust gas temperature, flow velocity, dynamic pressure, static pressure, orifice pressure difference, atmospheric pressure, and oxygen concentration. Isokinetic sampling is a technique that ensures uniform sampling of particles and gases in motion within a stack or exhaust system [
5,
27]. It is particularly important for measuring PM.
ED-XRF (ARL QUANT’X EDXRF Spectrometer, Thermo. Inc., Agawam, MA, USA), Anion IC (IC Metrohm 883, Herisau, Switzerland, A supp 150/4.0 column, 3.7 mM Na2CO3 and 1.0 mM NaHCO3), and Cation IC (IC Metrohm 930, Herisau, Switzerland, Metrosep C4-250/4.0 column, 5 mM HNO3) analyses were performed to measure the heavy metal and ionic components of the PM. In the IC analysis, both anions and cations were determined. Using an automatic injector (Metrohm 858, Herisau, Switzerland), samples were simultaneously injected (250 μL) into anion and cation IC columns, and the respective electrical conductivity detectors were measured. It was quantified with at least 5 anion standard samples (0.25~4 ppm) and cation standard samples (0.25~4 ppm), and the accuracy was confirmed by 10% reanalysis of all samples.
Table 5 shows the results of examining method of detection limit (MDL) for determining the reliability of analysis of Anion IC and Cation IC.
ED-XRF is based on the multi-channel energy dispersive principle and measures all emitted X-rays simultaneously. Accordingly, quantitative analysis of elemental components among the particulate matter samples collected from the filter can be accurately calculated. Among the elemental components of particulate matter using ED-XRF, Trace elements exist in traces in the filter, so standard deviations were calculated for the results of the 7 analysis for each filter. As a result of analysis per unit area (cm
2) in the filter using ED-XRF, Ca was analyzed to be 8.4 ng/cm2, S 15.4 ng/cm2, and the like (
Table 6). This represents a method detection limit (MDL) suitable for analyzing elemental components for particulate matter.
In this experiment, the average value of the co-filters was subtracted from each filter concentration to derive the results. In addition, for tracking the sampling blank, the system background value of the device itself was checked and was not detected.