1. Introduction
Small and medium industries of gold extraction use the leaching process with sodium cyanide for mining the gold contained in the extracted ore, before precipitation of the metallic gold in the presence of zinc. During the process, the cyanide extracts undesired metals and thus forms several types of cyano complexes. The produced wastewater is rich in metallic complexes that are formed when the free cyanide interacts with the different metals present in the ores such as Ni, Fe, Co, Au, Ag, etc. These cyano complexes are very stable and recalcitrant compounds, which are hard to remove by natural remediation, resulting in the pollution of rivers, lakes and groundwater sources. Besides, solar photolysis releases free cyanide, which is highly harmful to ecosystems [
1]. Advanced oxidation processes (AOPs), such as ozone-based treatments, alkaline chlorination, hydrogen peroxide-based processes, biological and photocatalytic processes, can be used as alternative treatment technologies for these mining wastewaters [
2].
The heterogeneous photocatalysis is an AOP where a solid semiconductor, assisted by UV radiation, promotes the generation of free hydroxyl radicals (•OH) and the degradation of diverse pollutants. The most commonly used semiconductor is the titanium dioxide (TiO
2), and it can be used as a base oxide for the synthesis of other photoactive catalysts as well. The TiO
2 is preferred because of its low cost, easy handling, and low toxicity. In general, when the photocatalyst is irradiated with photons with energy greater than the bandgap (Eg) of the semiconductor, the excited electrons are promoted from the valence band to the conduction band of the semiconductor, leading to the formation of electron–hole pairs. The strong oxidative potential of the holes (
h+) oxidizes the hydroxyl anions of water for generating •OH, whereas the electrons of the conduction band can react with oxygen for generating superoxide ions (O
2•—) or promote other reduction reactions. Those radicals are the main species responsible for the oxidation reactions in the photocatalytic process [
3,
4].
To improve the semiconductors’ •OH-generating performance, several studies have been focused on the preparation of semiconductors with enhanced radiation absorption. Different methods of preparation have been reported, namely hydrothermal [
5], sol-gel [
6], anodic oxidation, template method, and chemical vapor deposition (CVD) [
7,
8]. TiO
2 catalysts doped with rare earth and transition metals have been modified to improve their •OH electron transfer properties. Some modifications on their morphology have also been made to produce structures such as nanorods, nanotubes, nanospheres, nanoflowers, among others [
9,
10,
11,
12].
The hydrothermal method has been widely used for the nanomaterial synthesis of TiO
2 with diverse morphologies. This methodology is controlled by different variables, namely the precursors used, pH, temperature and reaction time [
13]. Nowadays, TiO
2-based nanowires, TiO
2 nanotubes [
14], carbon nanotubes [
15], nanofibers, nanoflowers, and others have been successfully modified by hydrothermal treatment [
16]. This method has become a very important tool for obtaining advanced materials due to its advantages, such as low cost, low operating temperatures, energy saving and lower impact to the environment (according to the principles of green chemistry) [
10,
12,
17], in comparison to anodic oxidation and CVD methods. The hydrothermal treatment has been applied to the synthesis of nitrogen and carbon co-doped TiO
2 [
18], Sn-doped TiO
2 nanoparticles composites [
19], silica-titania combination of sol-gel-hydrothermal TiO
2 nanoparticles [
20], and both anatase and rutile TiO
2 [
21]. Moreover, several applications of TiO
2 nanoparticles synthesized by the hydrothermal method have been reported such as hydrogen production via CO
2 reduction, degradation of emergent pollutants and selective oxidation [
22].
Huang and Chien [
23] showed that the degradation of methylene blue increases from 65% to 95% with titania nanotubes compared to the powder. Camposeco et al. [
24] compared the degradation between nanotubes and Evonik P25, showing that the catalytic activity was improved from 54 to 93% for methylene blue degradation and from 37% to 60% for the elimination of methylene orange. However, there is a lack of specific information about the use of titania modified via hydrothermal process for treating gold mining wastewater under UV/LED radiation.
In this work, the degradation of potassium hexacyanoferrate, which is a complex occurring as a by-product in gold mining wastewaters, via photocatalysis with hydrothermally treated TiO
2, was studied. The mechanism proposed by Grieken et al. 2005 [
25] or the hexacyanoferrate (III) reduction to hexacyanoferrate (II) and the subsequent degradation by heterogeneous photocatalysis is depicted in
Figure 1. After the progressive abatement of the CN
− groups in the molecule, the free cyanide can remain stable in solution due to the high pH of treatment or to produce cyanate by photocatalytic degradation, which is less toxic than the free cyanide. Nonetheless, the free cyanide is an advantage if the treated wastewater can be reused for the gold extraction. This would reduce the fresh water and cyanide consumptions and a consequent diminution of cyanide presence in water bodies.
The mechanism of free cyanide release is congruent with the reported literature [
26,
27,
28,
29]. The oxic conditions were analyzed in order to compare these results with the obtained ones in our previous work [
27]. A further contribution respect to the reported literature is the use of the modified P25 via hydrothermal treatment and its potential improvement for the potassium hexacyanoferrate removal.
The photocatalytic performance of the obtained titania was evaluated by analyzing the effect of the catalyst load on the overall efficiency of the photodegradation under both oxic and anoxic conditions. In addition, the impact of the variation of the power supplied by the UV source and of the initial concentration of the cyanocomplex, was assessed. All the experiments were carried out in a bench-scale compound parabolic collector (CPC) photoreactor with artificial UV/LED radiation.
2. Materials and Methods
2.1. Catalyst Treatment
The catalyst was modified by using the hydrothermal treatment [
30,
31,
32,
33,
34]. Six grames of Aeroxide P25 (Evonik
®, Essen, Germany) were mixed with 100 mL of a 10-M solution of NaOH (Merck, Darmstadt, Germany). The solution was stirred to avoid the formation of agglomerates and then it was decanted into a 120-mL beaker. Subsequently, it was transferred to a stainless-steel sealed reactor. The reactor temperature increased up to 120 or 180 °C during 24 or 72 h, according to the 2
3 experimental design described in
Table 1. The white precipitate was washed with a 0.1-M HCl (Merck, Darmstadt, Germany) solution under stirring. The solid was recovered by centrifugation followed by a series of washing cycles with deionized water until the pH of the supernatant was 7.4. After drying the solid at 100 °C for 24 h, it was calcinated at 400 or 500 °C during four hours, with a heating gradient of 10 °C/min.
Figure 2 shows the detailed procedure for the synthesis of photocatalysts.
Table 1 shows the different conditions of reaction time, reaction temperature and calcination temperature used to prepare each of the eight catalysts. For the statistical analysis, an analysis of variance (ANOVA) was carried out, considering a significance level of 0.05.
2.2. Catalyst Evaluation
The evaluation of the performance of the modified catalysts was carried out in a bench-scale CPC reactor assisted by a UV/LED radiation source [
27,
35]. The reactor consisted of four Pyrex tubes with an outside diameter of 2 cm and a length of 11 cm, which were connected to a 750-mL container through a centrifugal pump. The input power of the centrifugal pump was 50 W. The container was sealed at the top with a stopper, which had openings for sampling and oxygen/nitrogen inlet to the gas diffuser [
27].
Four 30 W LEDs (TaoYuan Electron Ltd. TY-365 nm, Hong Kong, China) connected in parallel, were used as the artificial light source. The light output was set up with a tilt angle of 115–125° and of 900–1200 mW of radiation intensity per LED [
27,
35]. Each LED (model GW GPS-3030D, GWINSTEK, Veldhoven, Netherlands) was equipped with a cooling system consisting of heat sinks and a 12-V fan. The UVA radiation intensity was measured with a UV radiometer (DELTA OHM model HD2102.2, Deltha Ohm S.r.l., Padova, Italy) and it was varied by adjusting the current intensity supplied to the LEDs at a constant voltage of 30 V. The reactor had a reactive volume and a total irradiated area of 138.23 cm
3 and 276.4 cm
2, respectively. The ratio of the illuminated volume to the total volume was 0.23. This ratio is useful to characterize the reactive system volume used with respect to those used by other authors and thus be able to compare its performance.
Once the system was loaded with the matrix to be degraded, the LEDs were placed above the tubes at approximately 3 cm of height, whereas the parabolic collectors were placed below the reactor. The use of these reflective surfaces provides a more homogeneous distribution of the radiation reflected to reactor walls since the bottom of the tubes could be illuminated evenly [
36].
The hexacyanoferrate III (K3[Fe(CN)6], CAS 13746-66-2, (Panreac AppliChem, Darmstadt, Germany) was selected as the model cyanocomplex of the gold mining wastewaters. The control experiments (physical adsorption, i.e., without light; or photolysis, i.e., without catalyst) were carried out with 60 mL of solutions of 100 ppm of the pollutant. For the physical adsorption experiment, the solution was kept under continuous stirring in a 500-mL beaker, under darkness conditions. For the photolysis experiment, the power of the UV-LEDs was set at 30 W that supplies the maximum intensity of UV radiation. For both experiments, an aliquot of 5 mL was taken every 10 min during two hours (time set for the reaction).
The results obtained for the removal were estimated with the Equation (1):
where
C is the final concentration and
C0 the initial concentration
For each optimization step, 500 mL of a solution of 100 ppm of hexacyanoferrate was prepared. For keeping the solution pH above 12, 1 mL of a 10 M solution of NaOH was previously added to 500 mL of hexacyanoferrate solution. After an adsorption stage carried out under darkness conditions for 20 min, the LEDs were turned on to perform the photocatalytic runs. The experiments were carried out at room temperature (20 °C) and 10 mL aliquots (less than 10% of the total volume) were taken at different time intervals. For oxic and anoxic experiments, air or nitrogen was sparged, according to the case, into the solution at a constant flow rate of 0.5 L/min. The optimization study was executed in four stages:
- (1)
Variation of the catalyst dose (0.1, 0.3, 0.5 and 0.7 g/L) to determine the best performing catalyst dose, at oxic conditions for an hour.
- (2)
Comparison of reactions (during two hours) under anoxic and oxic conditions, using the best performing catalyst dose selected in the previous stage to select the best conditions for the following experiments: oxic (air) or anoxic (nitrogen).
- (3)
Variation of the radiation intensity, by testing the power supplied by the LEDs (10, 20 and 30 W) during 3 h of reaction.
- (4)
Variation of the initial concentration of the contaminant (50–100 ppm) during three hours of reaction.
The hexacyanoferrate (III) concentration was followed by UV-VIS (JASCO V-730 spectrophotometer, Easton, MD, USA) at 303 nm, corresponding to its maximum absorbance wavelength in the UV spectrum. The measurement of total dissolved iron was performed using atomic absorption spectrometry (Thermo Scientific iCE 3000, Waltham, MA, USA) and the measurement of CN
− by titration with AgNO
3 according to the Standard Methods 4500 [
37].
A kinetic law with a two-step reaction was used to describe the degradation of hexacyanoferrate (III). The first step (faster) corresponds to the adsorption of Fe(CN)
63− onto the surface of TiO
2 and degradation of the iron modified, whereas the second step (slower) corresponds to the reduction of the iron present in the cyano-metallic complex (that corresponds to the removal of dissolved iron) [
38].
For the kinetic analysis of the photo reductive process of the iron cyanocomplex, a pseudo first-order reaction rate equation was proposed (Equations (2) and (3)), as suggested by previous studies [
39,
40,
41]:
where
k′ is the pseudo first-order rate constant (min
−1),
C0 and
C are the initial and final concentrations of the iron complex in solution, respectively. The
ln (
C0/
C) was plotted versus time for obtaining the
k′ value, which is the slope of the equation of the line.
2.3. Characterization
The crystalline phases of the resulting solid from the hydrothermal synthesis were characterized using X-ray diffraction (XRD) on a X’per PRO-PANalytical diffractometer with CuKα radiation (0.1542 nm) with a 2θ sweep between 0° and 90°. The surface area was determined by the Brunauer–Emmett–Teller method (BET) by adsorption–desorption of nitrogen (N2) at 77 K and the volume and size of the pore were determined by the Barrett–Joyner–Halenda method (BJH) in a Micromeritics equipment ASAP 2020 V4.01 (Micromeritics, Norcross, GA, USA).
The morphology was analyzed by scanning electron microscopy (SEM) and X-ray energy dispersion spectrometry (EDS) was used for the analysis of elemental composition of the catalyst in a JEOL JSM 6490 LV brand equipment. The semiconductor bandgap (Eg) was estimated by measuring the material transmittance with UV-vis diffuse reflectance spectroscopy (UV DRS) in a Thermo Scientific Evolution 300 PC series EVOP068001 spectrophotometer. Finally, the Fourier-transform infrared spectroscopy (FT-IR) was used to identify the functional groups of the inorganic and organic substances (FT/IR-4100 type-A).
2.4. Estimation of the Electric Oxidation Efficiency (EEo)
The IUPAC has proposed methods to calculate the electrical consumption of an AOP, depending on the type of reactor and the amount of contaminant to be treated. For low concentrations, it is proposed to use the electric energy per order (
EEo). This parameter consists of the electrical energy (kWh) required to remove the pollutant up to 90% of its initial concentration per volume unit. The
EEo can be calculated using the Equation (4), following the methodology proposed by Shirzad-Siboni et al. [
41] and Daneshvar et al. [
40]:
where
P is the power supplied to the system (kW) and it is defined as the product of electric potential and the current intensity (A);
V is the total reactive volume (L), and
t is time (h). From Equations (3) and (4), the
EEo can be calculated as follows:
4. Conclusions
The modified TiO2 P25, via the hydrothermal method, did not improve the Fe(CN)6 removal with respect to the obtained one with the original P25. This could be attributed to the loss of both the rutile phase and the material crystallinity. In addition, the increase of the bandgap energy for the modified P25 is another drawback since it affects the photon absorption by the semiconductor. Although the higher free cyanide release achieved with the modified material can be considered as a shortcoming regarding to the environmental potential of this material, in this particular case, this can be beneficial since this free cyanide could be reused for the gold extraction process and so, obtain a closed cycle for the water use. Furthermore, the increase of the specific surface area can be a promising result, in terms of physical adsorption of the studied pollutant or metallic cations.
While at a first sight the hydrothermal method did not improve the activity of the P25, further studies should be carried out to obtain more information about the structural modifications of the catalyst and potential advantages for photocatalytic applications.