1. Introduction
In the development of this research, two reactive dyes were chosen with chemical structures that are protected by patents with the following commercial names: sumireact supra yellow s-hbu and sumifix supra lemon-yellow e-xf. These dyes, used for dyeing cotton, wool, and silk, exhibit a red and yellow appeance when dissolved in water, and are the materials of this study. The reactive groups of the dye react with the functional groups of the fiber, producing a covalent bond under the influence of temperature and pH [
1]; its basic structure belongs to the triazine functional group. Wastewater generated by the textile industry contains refractory substances and undergoes a series of treatment methods to be mineralized. In these methods, combinations of oxidants, such as (O
3/H
2O
2), a catalyst and an oxidant (Fe
2+/H
2O
2), an oxidant and radiation (H
2O
2/UV), or radiation and a catalyst (UV/TiO
2) are used. However, there are advanced treatments that combine all of the above chemicals with other processes [
2]. One of the main disadvantages of these processes is their high energy consumption, limiting their applications. Consequently, there is a growing need to harness renewable energy sources, such as solar photocatalysis, which utilizes both UV solar radiation and visible radiation, intensified with titanium dioxide nanoparticles [
3]. Solar energy, along with other renewable sources, could play a pivotal role in the mass production of chemicals and in addressing environmental problems. Recent advances, such as solar photocatalysis, have proven effective in treating contaminated water and air [
4]. Heterogeneous photocatalysis is a process with high potential for reducing pollutants and treating waste [
5]. Photocatalysis is the process in which the reaction rate changes due to UV, visible, or IR radiation in the presence of a catalyst that absorbs photons and participates in the chemical transformation of the reactants [
6]. A suitable catalyst must be chemically and biologically stable, photoactive, harmless, and activated with sunlight.
Heterogeneous photocatalysis employs various semiconductors [
7,
8,
9], known for their characteristic transition from insulators at low temperatures to conductors under any form of energy input. When exposed to sufficient energy equal to or greater than the “gap”—the interval between the valence and conduction bands—electrons can transition from the valence band to the conduction band. This transition involves overcoming an energetic distance known as the forbidden band (Eg) and simultaneously creating an electronic vacancy or “hole” in the valence band [
10].
Figure 1 illustrates the bandgap energies of different semiconductors, expressed in both electronvolts (eV) and volts relative to the potential of the normal hydrogen electrode ENHV [
11,
12].
Most studies have focused on TiO
2 [
13,
14,
15] despite its limitations, such as its low efficiency and low response to light due to its bandwidth of 3.2 eV, which corresponds to light <400 nm [
10,
16]. The semiconductor TiO
2 plays an important role as an active photocatalyst mainly due to its photoinduced effect and electron transfer properties. It is widely accepted that metastable anatase, in particular, has the highest photoactivity compared to rutile; however, the high electron recombination rate renders its application as a functional photocatalyst difficult. Therefore, it is crucial to further improve the photocatalytic activity of anatase TiO
2, modifying its optical, morphological, and crystalline properties [
17]. The main reactions that occur in the decontamination process of water containing organic substances in contact with a semiconductor in the presence of solar radiation UV [
18,
19,
20,
21] are shown through reactions (1)–(11).
The produced
radical serves as a potent oxidizing agent, with a standard redox potential of +2.8 V, enabling the oxidation of a majority of azo dyes into mineral end products. The oxidation mechanism in the presence of visible solar radiation
is different from oxidation with UV radiation. In the first case, the mechanism suggests that the excitation of the adsorbed dye takes place by visible light to the appropriate singlet or triplet states, subsequently followed by the injection of electrons from the excited dye to the molecule in the conduction band of the TiO
2 particles, while the dye is converted into cationic dye radicals (Dye
•+) that undergo degradation to generate the products provided in reactions (12)–(15) [
22,
23,
24,
25,
26,
27,
28,
29,
30,
31].
Cationic dye radicals readily react with hydroxyl ions, leading to oxidation, as elucidated with the following reactions (16) and (17), which effectively interact with the radicals
,
, or
, generating intermediate species that finally lead to the formation of CO
2 through the reactions (18)–(22) [
31].
From Equations (1)–(22), it is inferred that the photocatalysis process encompasses a series of steps, including the generation of
,
y
radicals. In Equation (20), the presence of hydrogen peroxide alongside the electron in the conduction band leads to the generation of the oxydryl radical and the hydroxyl anion, returning titanium dioxide to its ground state. As per Equation (21), the cationic radical derived from the dye undergoes oxidation in the presence of the superoxide radical, resulting in the formation of new degraded products. Equation (22) describes the oxidation of the cationic radical from the dye through the hydroperoxide or oxydryl radical, facilitating the creation of additional degraded products. These radicals exhibit potent oxidizing capabilities, contributing to the degradation of organic contaminants.
Figure 2 illustrates the scheme of chemical and photochemical reactions facilitated by UV radiation, derived from Equations (1)–(11), while
Figure 3 depicts the scheme of chemical and photochemical reactions induced with visible solar radiation, developed based on reactions (12)–(22).
Figure 2 shows the incidence of solar UV radiation on a titanium dioxide nanoparticle, shown in green, and the mechanism for the oxidation of dye compounds in textiles.
Figure 3 illustrates the photocatalytic degradation process induced with visible solar radiation. In the center, the TiO
2 nanoparticle is represented by a green circle. The lines and arrows represent the reactions that take place to form the free radicals and degradation products.
The photogenerated electrons, in most cases, flow in the external circuit; however, some electrons can interact with oxygen through the catalytic and non-catalytic transformation of molecular oxygen and its different chemical bonds [
34].
the applications of titanium dioxide, including its doped, supported, and composite forms, have been employed in various studies, primarily focusing on the removal of components found in wastewater from the textile industry.
In the degradation of naproxen, it is observed that as the concentration of TiO
2 P-50 nanoparticles increases, both the degradation rate and the value of the reaction rate constant also increase [
35]. Another study analyzed the activity of TiO
2 in the form of anatase and rutile in the treatment of wastewater from the textile industry. It was found that the highest activity was that of anatase. A new method for the synthesis of TiO
2 was presented from an extract of
Thymus vulgaris and then doped with commercial Ag. The results offered a new, ecological, and simple method to prepare TiO
2/Ag nanoparticles with high photocatalytic efficiency [
36]. In another investigation, titanium dioxide in its anatase form was doped with vanadium in the form of crystallized vanadium pentoxide and used for the treatment of the dye “acid yellow” 36 (AY36) from textile wastewater with visible solar radiation, and the absorption band was reduced to 2.22 eV [
37]. A nanocomposite of titanium dioxide and ferric oxide (TiO
2@Fe
2O
3) was also synthesized as an effective photocatalyst for the degradation of p-nitrophenol (P-NP) as an organic compound in oilfield wastewater. In this case, the absorption band of the composite was 2.63 eV, which allowed the use of visible radiation for the respective treatment [
38]. Another research study explored the preparation of nanocomposites of copper oxide and titanium dioxide (CuO@TiO
2) with different proportions. The ratio of 1:5 of CuO to TiO
2 reduced the absorption band to 1.88 eV (a value slightly higher than the absorption band of CuO but lower than the absorption band of TiO
2), being useful for applications within visible radiation, as it was used to decolorize the textile dye AY36 from real textile wastewater [
39]. Catalysts with a heterojunction based on BiVO
4 and TiO
2 were synthesized using various proportions of the former, resulting in a “gap” of 2.58 eV. These catalysts were employed in the degradation of hydrolyzed polyacrylamide in oilfields [
40]. In an innovative study, TiO
2-coated plastic sheets were employed to degrade wastewater from the textile industry under solar radiation exposure [
41]. Another study utilized titanium dioxide supported on eggshells, enabling the decolorization of methylene blue with the assistance of a UV light lamp and magnetic stirring [
42]. The investigation of the kinetics of textile dyes is a crucial technical aspect, providing insights into kinetic parameters used to estimate fading rates for substances of the same type but with varying concentrations. In heterogeneous reactions, the “Langmuir-Hinshelwood” mechanism is commonly considered, involving two limiting steps: adsorption and reaction [
43]. This mechanism is used to calculate the reaction rate constant and the adsorption constant through a linearization process. In many heterogeneous photocatalysis reactions, the desorption process occurs rapidly, leading to a negligible surface concentration of adsorbed molecules. Consequently, the overall rate coincides with the adsorption rate of substrate molecules. In such cases, the overall rate is proportional to the concentration of the substrate in solution, indicating first-order kinetics. While many reactions exhibit first-order kinetics, others follow second-order kinetics [
44]. However, there are reactions with other orders, such as the case of order ½. The ½ reaction order is directly linked to the intensity of solar radiation. The recombination of electrons in the conduction band and the holes generated in the valence band, which limit the use of available photons and the transition to a zero order, imply that the substrate cannot generate more pairs even with increased radiation intensity [
45,
46]. Since our study focuses on determining the kinetics of the discoloration of the following reactive textile dyes: sumireact supra yellow s-hbu and sumifix supra lemon-yellow e-xf, it was necessary to design and build 18 micro-agitation units that were functional for operation with wind energy, as required by the proposed design. Additionally, considering that the solar radiation had a relatively low index during the experimental period, a rotating plate operated using wind force was designed and constructed. The base and sides of this plate were composed of glass to enhance the distribution and utilization of solar radiation. Furthermore, only titanium dioxide nanoparticles were used with the modification of the pH of the solutions; no other additional reagents were incorporated.
With these experimental settings, the objective of the study was to determine the kinetics of the decolorization of Sumireact Supra Yellow S-HBU and Sumi-Fix Supra Lemon-Yellow E-XF reactive textile dyes through heterogeneous catalysis with titanium dioxide, solar radiation, and wind power agitation. The aim was to analyze the speed and efficiency of the process under an experimental design and determine the optimal treatment conditions.
4. Discussion
Solar water treatment systems are based on two fundamental factors. Firstly, the high percentage of UV photons in the diffuse component of solar radiation and, secondly, the dependence on the low rate of light intensity. Experimental measurements indicate that, beyond a certain UV photon flux, the dependence of reaction rates on intensity shifts from order 1 to order ½ [
50,
51]. However, this transition does not occur at a specific radiation intensity, as various researchers have obtained different results under different experimental conditions [
46]. According to some investigators, the shift from reaction order 1 to ½ is caused by an excess of photogenerated species, which includes electrons, holes, and hydroxyl radicals (e
−, h
+, and
) [
52]. At higher radiation intensities, another shift occurs from order ½ to order 1, where the photocatalytic reaction becomes independent of the received radiation and solely depends on the mass transfer within the reaction. This means that even if the radiation increases, the rate of reaction remains constant. Several factors may contribute to this phenomenon, such as a lack of electron attractors like oxygen (i.e., O
2), organic molecules in the vicinity of the TiO
2 surface, and/or excess products occupying the active centers of the catalyst. These occurrences are more pronounced when using supported catalysts or employing slow stirring, indicating a limited surface area of the catalyst in contact with the liquid and reduced turbulence. In our research, empirical evidence shows that the reaction order is ½ in all cases. The statistical analysis presented in
Table 4 and
Table 5 confirms the absence of a transition in the reaction order, indicating the recombination of photogenerated species. This hinders the contact between the reactant and the catalyst, as well as the diffusion of products from the vicinity of the catalyst to the liquid [
46]. This is evident in
Figure 6, where there are periods during the day with no air currents, causing the agitation to cease. The sumireact supra yellow s-hbu red dye exhibits a strong dependence on the concentration of NPs (800 ppm) in the solution and the pH between 3 and 4, which correspond to the R6 and R9 reactors. This range favored contact between the dye and the nanoparticles as compared to the concentrations of 400 and 200 ppm. In contrast, low contact with oxygen (an electron acceptor) negatively affected the dye’s degradation. This suggests that in the R1, R2, R3, R4, R5, R7, and R8 reactors, neither the radiation intensity nor the mass transfer had any influence. This could be due to the more stable chemical structure of this red dye compared to the yellow dye because all the solutions were subjected to the same experimental conditions.
Based on the results of
Table 5, the kinetics of order ½ were observed for sumifix supra lemon-yellow e-
xf yellow dye, which indicates a high rate of recombination between the electrons of the conduction band and the valence band. As a result, the net flow of electrons for discoloration was low, which indicates that solar radiation controls the process during the experimental testing period at 215 W/m
2. The low discoloration rate can also be attributed to the low oxygen levels in the solution and low agitation rates; however, the highest concentrations of nanoparticles and a pH between 3 and 4, compared to the other doses, were found to be favorable conditions for discoloration.
The red dye did not produce enough data, so the inferential analysis focused on the yellow dye. The analysis revealed the reaction rate constants for all the solutions in the nine reactors.
Table 6 shows the summary of the experimental design, which indicates that the highest value of the reaction rate constant corresponds to a NP concentration of 800 ppm and a pH of 3.15; meanwhile, the lowest values of the constant correspond to a NP concentration of 200 ppm and a pH whose influence is inconclusive.
The results of the analysis of variance for the experimental design are presented in
Table 7. The tests were conducted with various concentrations of nanoparticles (ppm) and pH level adjustments to the value of the kinetic constant k (ppm
0.5h
−1). The
p-value (
p = 0.042 < 0.05) indicates significant differences between the tests, and the concentration of nanoparticles was identified as the factor that generated the most significant change in the response of the tests.
According to
Figure 17, the Pareto chart of the standard effects, the concentration of TiO
2 nanoparticles was the most important factor in the degradation of sumifix supra lemon-yellow e-xf textiles. The chart also suggests that pH does not have a significant influence within the experimental range. Nevertheless, it remains a crucial parameter, as observed in a separate study, where a pH of 3.15 led to a higher value of the reaction rate constant, signifying an increased degradation rate [
53].
The experimental design presented in
Figure 18 was subjected to a normality test to apply to the residuals. The
p-value (
p = 0.395 > 0.05) indicates that the test produced satisfactory results, thereby confirming that the residuals follow a normal distribution. Hence, it was concluded that the normality assumption of the analysis of variance was met and validated.
Figure 19 displays the graph of the main effects of the factors investigated on the kinetic constant (k). The results indicate that an intermediate pH value had the greatest impact on the mean response. Additionally, the concentration was found to be a significant factor, with an increase in the mean response as the concentration value, in ppm, increases.
Figure 19 shows that the optimal pH for use was pH 3, while the optimal concentration of TiO
2 nanoparticles was 800 ppm.
5. Conclusions
It is possible to remove the color of reactive textile dyes such as Sumireact supra yellow s-hbu and Sumifix supra lemon-yellow e-xf by adjusting the pH to approximately 3, adding 800 parts per million of titanium dioxide nanoparticles, and exposing the dye to solar radiation. However, achieving this discoloration requires approximately 780 h of exposure, as observed during the winter period between July and August 2023. This timeframe coincides with the lowest intensity of solar radiation on the Peruvian coast, posing a significant limitation to the discoloration process. The promotion of electrons from the valence band of titanium dioxide to the conduction band is contingent upon radiation intensity. Another notable limitation is the intermittent agitation of the reactors, dependent on the strength of the wind.
It was observed that the dye named “red” (sumireact supra yellow s-hbu) was more resistant to discoloration compared to the yellow sumifix supra lemon-yellow e-xf dye. Only two solutions in the R6 and R9 reactors were degraded in the first case, while in the second case, six solutions in the A2, A3, A5, A6, A8, and A9 reactors were discolored, and the solutions in the A1, A4, and A7 reactors showed a tendency to discolor. It is noteworthy that the same dosage and treatment conditions were applied in both cases.
The data on concentration over time were analyzed using the Langmuir-Hinshelwood model and different pseudo-homogeneous reaction orders. Based on the correlation coefficients, it was determined that the reaction order for the analyzed solutions was ½, indicating that there was recombination between the electrons of the conduction band and the “holes” generated in the valence band. This process is considered pseudo-homogeneous.
The study used a regression line to analyze the different solutions and determine the value of the slope and reaction rate constants. The results showed that the solutions with a pH close to 3 and a nanoparticle concentration of 800 ppm had the highest discoloration rate, and the statistical analysis revealed that the concentration of nanoparticles in the solution significantly affects the discoloration treatment.
The rate depends on several factors, such as the intensity of solar radiation, concentration of titanium dioxide nanoparticles, oxygen dissolved in the solution, pH, stirring speed, and chemical structure of the substances to be treated. This last factor seemed to be the determinant in the discoloration rate between the red and yellow dyes compared to each other. Considering both dyes, the extended time required for discoloration strongly suggests dependence on solar radiation intensity, oxygen concentration in the solution, nanoparticle concentration, and pH. While it is challenging to individually discern the contributions of increased oxygen and radiation, it is evident that both factors accelerate the discoloration rate. The primary contribution of this study lies in the effective utilization of solar radiation through the incorporation of a rotating plate equipped with mirrors and the design of micro-agitators powered by wind energy for decolorizing a textile dye with an initial concentration of 1000 ppm. This approach enabled the determination of titanium dioxide NP concentration and the initial pH for efficient treatment.