3.1. Scenario A
Table 6 and the related
Figure 4 show the total energy of the various sections according to the electromechanical components present (the total kWh/d is referred to as the functional unit):
Once the required energy for each section of the plant has been defined, the related CO
2 emissions are determined through Equation (2) and reported in
Table 7 and
Figure 5.
The data reported in
Table 7 and shown in
Figure 5 demonstrate that the biological reactor contributes to 22% of the total CO
2 emissions for its energy consumption, and the largest contribution derives from the effluent with its N
2O content [
42].
In addition to energy-related CO
2 emissions, the transport of waste materials to treatment or disposal, as well as the delivery of chemical supplies, all contribute to additional emissions that must be considered. The operating transports are reported in
Table 8.
Figure 6 shows which sectors of the plant have the greatest environmental impact in terms of GWP. The effluent greatly exceeds the values of the other sections due to the presence of N
2O. The biological reactor is surely one of the most impactful sections of the system, since it requires a large quantity of energy and, in addition to the energy required for operating, there is additional CO
2 production as a result of reactions by micro-organisms, which is assumed equal to 9% of the biogenic activity, as previously reported.
Within the potential acidification, pollutants such as NOX, SO2, and NH3 emitted by vehicle exhausts are considered. Thus, acidification has impact contributions at the plant stages in which road transport is considered. It reaches a peak in the dewatering section and in the pretreatments due to the transportation to further treat or dispose of dewatered sludge and screenings, respectively. The values obtained in terms of kg SO2 equivalent are 1.6 kg SO2 equivalent/d for the dewatering section and 0.2 kg SO2 equivalent/d for the screenings. They represent the contribution to the PA impact from the plant operating phase. The effluent has a very high eutrophication potential, caused by the release of residual phosphates eventually not removed during treatment. Regarding the PE impact, the effluent has the highest contribution equal to 67.1 kg PO4 equivalent/d. This high value is linked to the presence of N2O, which contributes to the PE impact. Smaller contributions are also present in the biological section (0.2 kg PO4 equivalent/d) and dewatering (0.3 kg PO4 equivalent/d). Both contributions are due to the residual phosphorus present in the wastewater mainstream and in the extracted sludges.
3.2. Scenario B
As mentioned above, the second scenario considers the implementation of MBR technology in the plant.
Table 9 and the related graph in
Figure 7 show the energy in kWh/d per functional unit associated with each compartment and based on the number of electromechanical components used.
The energy-related CO
2 emissions are determined through Equation (2).
Table 10 shows the carbon dioxide emissions related to energy consumption, transportation, and biological processes in scenario B. The same data are reported in
Figure 8.
The results for transport impacts (PA, PE, and GWP) are the same as those reported for scenario A (
Table 8), since the assumption is that the implementation of the MBR technology does not involve further material or larger waste transports.
The addition of MBR technology reduces the biological reactor’s energy consumption compared to scenario A (3396.1 kg CO
2 eq.—A → 31772.2 kg CO
2 eq.—B) due to the removal of some electromechanical components, such as the energy-intensive recirculation pumps. However, the traditional activated sludge plant requires more energy when the MBR is used in place of the secondary settler (
Figure 9). Similarly to scenario A, the environmental category of GWP is also the most impactful, as well as the contribution of the effluent is larger than the other items due to the presence of the pollutant N
2O (
Figure 9) [
42].
3.3. Scenario C
In scenario C, an anaerobic digester is added to the sludge line. The anaerobic digestion process enables the biological stabilization of sewage sludge and the production of biogas, which is composed of CH
4 (60%) and CO
2 (40%), with traces of further substances (such as H
2S, N
2, and H
2). With regard to the treatment of secondary sludge, biogas production rate is around 28m
3/(10
3 inhab*d). Biogas has a wide range of applications, including the heating of the digesters themselves as well as the generation of mechanical energy and/or electricity. In
Table 11 are reported all the data necessary to calculate the energy obtained from biogas, and in
Table 12 is reported the energy required for the digestion operation, both in kWh/d per functional unit. Equations (9) and (10) show the formulas used to calculate, respectively, the energy obtained from the biogas and required to operate the digester:
where the production of CH
4 and CF (conversion factor) are reported in
Table 13. Regarding the calculation of methane production, this is calculated by taking 60% of the biogas production from the total number of inhabitants to be served.
An estimate of the amount of heat required to heat the sludge can be made using the following approach:
The product between the heat required for the digester and the conversion factor in
Table 12 gives the energy required for digester operation.
The energy used within the plant for each section is shown in
Figure 10. The negative value in reference to the anaerobic digester represents the energy produced by the biogas and used to feed a part of the energy demand of the plant itself (
Figure 10).
Figure 11 shows the values of CO
2 emissions in the third scenario. A distinction must be made between two types of CO
2: approximately 40% of the CO
2 in biogas is considered biogenic, i.e., of biological origin and therefore not impacting, as opposed to CO
2 from the use of fossil fuels. For this reason, the only contribution of CO
2 in terms of environmental impact is from the combustion of methane. From the chemical reaction, it is obtained stoichiometrically that 2.75 kg CO
2 is formed from 1 kg CH
4. Considering the net energy shown in
Figure 10, given the difference between the energy obtained from the biogas and the energy required to operate the digester, and considering an efficiency of 65% that takes into account the yield coefficient, any losses, and energy for the flare and for heating, we obtain an available energy of 0.24 kWh/day. In order to calculate the avoided impact, the CO
2 emission value is first determined by considering the conversion factor relating to the use of energy from fossil fuels, and then it is compared with the CO
2 emission following the use of energy from biogas:
In the first case, a value of 92.5 g CO
2 per F.U. is obtained, calculated as follows:
where EF
EP is the emission factor equal to 380 gCO
2/kWh (IPCC) as already mentioned in Paragraph 2.5 and EAD is the energy related to the anaerobic digestor equal to 0.24 kWh/d per F.U.;
While the second is calculated from the quantity in kg resulting from the stoichiometry of the chemical reaction, i.e., 1,214,000 gCO
2, which, when compared to the functional unit, is equal to the following:
To support this last calculation obtained stoichiometrically, a conversion factor from the IPCC 2006 of (195 gCO2/kWh) was used to calculate CO2 emissions using energy from biogas (Equation (9)), obtaining a value of 47 gCO2 per F.U. comparable with the result of Equation (12).
The avoided impact is determined as the difference between the CO
2 emission value calculated from biogas energy and the amount of CO
2 produced through fossil energy. The value obtained is calculated using Equation (13):
In order to have an operating plant that can be considered almost completely self-sufficient, a photovoltaic plant can be added to supply the remaining part of the energy required by the plant. The residual needed energy is as follows:
The photovoltaic panels chosen with the highest efficiency (i.e., ratio of solar energy converted to electricity) of around 20%, are monocrystalline panels. The PVGIS 5.2 (Photovoltaic Geographical Information System) from the EU Science Hub is a shareware software that was used for sizing the photovoltaic system. The location chosen to perform the calculation is Rieti (central Italy). Given the need to supply energy to the plant throughout the year, it was decided to refer to the month with the lowest irradiation, December. According to [
43], the average sunshine equivalent hours per day in Rieti in December are 1.39 h. The data from the cited study express the monthly average daily global solar radiation on a horizontal plane with a spatial resolution of about 1 km × 1 km. These maps are estimated from the satellite images of cloud cover acquired by the European agency EUMETSAT; they are published on ENEA’s Climate Archive website, where monthly average values are also given for about 1600 Italian locations. The maps used for the calculation are for the 2006–2020 average. Based on this, peak kW is calculated as follows:
where the coefficient ρ represents the balance of the system, which is a factor that expresses as a percentage the energy losses that occur in the system due to various factors, such as the coupling between the various PV modules, connections to the converter(s), losses in the switchgear, conductors, etc., and which in this case was assumed to be 0.8. A system loss of 20% is considered within the PVGIS program (
Table 13). The result obtained is shown in
Figure 12 and in
Table 14.
Table 13.
Provided inputs related to
Figure 12.
Table 13.
Provided inputs related to
Figure 12.
Provided Inputs |
---|
Location [Lat/Lon] | 42,416–12,885 |
Horizon | Calculated |
Database used | PVGIS–SARAH2 |
PV technology | Crystalline silicon |
PV installed [kWp] | 1759 |
System loss [%] | 20 |
To ensure the complete coverage of the energy required by the PV system even at night or in the absence of solar irradiation, it is necessary to consider sizing batteries for energy storage. According to [
43], in December the average number of consecutive days of bad weather in Rieti is 10 days. The analysis carried out shows that the lowest battery capacity sufficient to ensure the continuity of electricity supply is about 18 MWh.
As far as the space occupied by the plant is concerned, according to the study [
44] assuming 350 W, this results in a power density of 1 MW per hectare. The result of the analysis carried out using PVGIS was a plant with a capacity of approximately 2 MW (
Table 15 and
Table 16). Thus, the required amount of land is just under 2 hectares.
The anaerobic digester reduces the amount of CO
2 released into the atmosphere, as seen by the graph of climate change’s negative impact (
Figure 14). The emission of kg CO
2 equivalent from the bioreactor and effluent remains unchanged. Impacts related to potential acidification (PA) and potential eutrophication (PE) also remain unchanged compared to scenario A.
3.4. Comparison between Scenarios A, B, and C
Table 17 shows the comparison between the three scenarios conducted in this study and the data in the existing literature. Regarding GWP, the obtained results are in accordance with the literature studies; nevertheless, they show lower values for the remaining two categories, PA and PE. In scenario B, the study conducted by Ioannou-Ttofa et al. [
29] reports that 97% of the contribution of kg CO
2 equivalent is due to the energy consumption related to the lift pump, the blowers in the pre-aeration tank, and the blowers and backwash pump in the MBR module. The functional unit used corresponds to the one in the present study. Banti et al. [
22] show different results to the previous ones, probably due to the different analysis methodologies used. The values of these studies are shown in
Table 17. In scenario C, Pasqualino et al. [
12] (
Table 17) use the same functional unit and system boundaries used in the LCA conducted in this study. Pasciucco et al. [
45] (
Table 13) consider three different water treatment plants located in central Italy, thus having a geographical location corresponding to that of the plant under analysis. The plant used for comparison with this scenario is WWTP3, which is the only one to use an anaerobic digester. Since the LCIA results are presented in both high and low seasons (HSs and LSs), an average between the two values is considered.
The last stage of the LCA methodology is the interpretation of the results (ISO 14044:2006), in which the most incisive impacts revealed during the study are highlighted. After data input and the construction of an LCA, the different impacts were identified according to the three scenarios analyzed: the first related to a conventional water treatment plant, the second with the implementation of an MBR and finally the third with an anaerobic digester used for the stabilization of the sludges within the conventional plant. The study was based on the functional unit of 1 m3 of influent. The assessment of the impact of the environmental categories considered, i.e., greenhouse effect, acidification, and eutrophication, showed that in all three cases the effluent has the greatest impact in terms of CO2 equivalent due to the presence of N2O in the flow. As it is known, this substance has a high conversion factor (298 times greater than that of CO2 as reported by CML 2001). Direct emissions of N2O also occur as a result of micro-organism reactions inside the biological reactor, in which there is also the greatest energy consumption due to the presence of highly energy-intensive electromechanical components.
The potential eutrophication category is characterized by two main aspects: effluent discharge and transport. The discharge-related impact is due to the presence of residual PTOT in the effluent.
Road transport makes the most significant contribution to potential acidification. In fact, emissions related to transport discharges include chemicals such as NOX, SO2, and NH3, which are involved in the acidification phenomenon. As seen in the case of eutrophication, the greatest transport-related load occurs at dewatering, which takes into account the transport of dewatered sludge to the two disposal centers.
Analyzing the results obtained in the three scenarios and comparing them with each other, several considerations emerge as follows:
Emissions for the GWP category related to biological processes, transport, and effluent do not vary significantly between the considered solutions;
Among the three scenarios, the acidification and eutrophication categories maintain unchanged values. This is rather obvious because these environmental impacts do not depend on the type of technological solution adopted.
Since emissions from biological processes, transport, and effluent remain practically unchanged in the three scenarios, it is preferable to focus on the environmental loads associated with energy consumption only.
As
Figure 15 clearly shows, daily CO
2 emissions are significantly lower in scenario C than in the other two solutions. This reduction is attributable to both lower energy consumption of the equipment in use and to the partial use of energy from renewable sources, such as biogas. In the cases of scenarios A and B, on the other hand, the plant is powered entirely through the national electricity grid.
The adoption of technology under scenario C results in a daily avoided impact of 3935.16 kg of equivalent CO
2 compared to scenario B and 2209.77 kg of equivalent CO
2 compared to scenario A. Projecting these savings over a one-year timeframe results in 1,436,334.758 kg of equivalent CO
2 and 806,567.4078 kg of equivalent CO
2 of avoided impacts, respectively.
Figure 15 underlines the long-term effectiveness of the technology proposed by scenario C for minimizing the environmental impact of greenhouse gas emissions.
Substances like pharmaceuticals and toxic compounds have not been considered because they were not present (just traces of pharmaceuticals) in the main flow incoming to the studied plant.
3.5. Sludge Disposal and Management in the Three Scenarios
Sludge is one of the main by-products leaving the plant, therefore it deserves to be analyzed deeply in a specific further LCA study. To ensure the completeness of the study, a short description of the impacts caused by the most used technologies for the sludge disposal is reported.
The most common sludge disposal methods are landfilling, incineration, composting, and land use. Composting is generally carried out by mixing a portion of sludge from WWTP with solid waste, so it was not considered in the study due to the lack of information about the solid waste portion. The analysis was then carried out qualitatively (based on the literature) on the three main technologies that can be used: landfilling, incineration, and land use. The reported values obtained from other authors should be added to the impacts obtained, in particular for the GWP evaluation.
According to the values presented in
Table 18, the worst impact is found when unstabilized sludges are carried to the landfill disposal system due to methane production and for biological activity, incineration has a rather high impact if there is not energy recovery, while land use seems to have the lowest impact in terms of GWP and could then be coupled with effective WWTP management. So, in scenarios A and B, because the sludges are not stabilized, the use of landfill as a final disposal system should have a significant impact on the GWP value. A lower impact could be found in scenario C, where the sludges go through a stabilization process that significantly reduces methane production and biological activities overall. The stabilization process does not influence the GWP expectations for the incineration, while for land use as final disposal, the impact should be greater for the biological activity on the carbonaceous substrate present in the sludges.