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Article

Application of MEMS-Based Accelerometers for Near-Field Monitoring of Blasting-Induced Seismicity

1
Rock Engineering Department, KGHM Cuprum Ltd. Research & Development Centre, 2-8 Sikorskiego Street, 53-659 Wrocław, Poland
2
Ground Control Department, KGHM Polska Miedź S.A., Polkowice–Sieroszowice Mine, Kaźmierzów 100, 59-101 Polkowice, Poland
*
Author to whom correspondence should be addressed.
Minerals 2022, 12(5), 533; https://doi.org/10.3390/min12050533
Submission received: 18 March 2022 / Revised: 15 April 2022 / Accepted: 21 April 2022 / Published: 25 April 2022

Abstract

:
Proper monitoring of seismic risk and reliable evaluation of destress blasting efficiency requires a well-developed seismic network surrounding the analyzed area. Unfortunately, the construction of a dense seismic monitoring system using standard types of seismometers and accelerometers is associated with high costs of seismic network development and maintenance. Significant improvements in this regard may be potentially achieved by replacing expensive monitoring devices with other cost-effective sensors such as MEMS-based accelerometers. Nevertheless, this topic has not been sufficiently investigated yet, and the usefulness of such devices for monitoring seismicity in deep underground mines has not been recognized. The goal of this paper was to perform preliminary measurements of blasting-induced seismicity in the near-wave field with the use of a single three-axial MEMS-based accelerometer and three uniaxial seismometers. The collected seismic records induced by multi-face blasting were compared in time and frequency domains. In the time domain, the values of 3D peak motion plots were analyzed, and the possibility of identification of subsequent delay times in recorded waveforms was investigated. In the case of frequency distribution, the Power Spectrum Density plots were calculated and compared. The results of the analysis proved that MEMS-based accelerometers provide reliable results and may be successfully implemented for regular use in underground seismic monitoring systems.

1. Introduction

Mining at great depths has a negative impact on local stress distribution and leads to the expansion and activation of fractures. If the rock mass disintegration develops, rock mass movement along these discontinuities may be expected. This poses a significant threat to the safety of exploitation [1]. In most cases, such phenomena result in a rapid release of elastic strain energy from the rock mass, which in consequence may induce seismic tremors [2,3]. According to the latest research, this problem is observed in all countries conducting underground excavation of deposits [4,5,6,7,8,9,10]. As Askaripour et al. [11] pointed out, increasing demand for mineral resources translates into the necessity of performing mining works at ever greater depths. Thus, it may be stated that in the coming years, mining-induced seismicity will be even more intense [12,13,14]. Therefore, advanced monitoring systems and appropriate preventive measures should be implemented in order to reduce ground-control-related hazards [15,16,17].
One of the most commonly used methods of rockburst control in Polish copper mines is multi-face destress blasting [18,19,20]. According to recent studies, the main goal of destress blasting in underground mines is to induce such seismic energy that will fracture the rock mass in the overloaded area and consequently shift the zone of the stress concentration away from the mining front [21,22,23]. The fracturing of the rock mass is observed in the direct vicinity of the blastholes, while the range of the fractured zone is strictly related to the energy of detonation [24]. In addition to rock mass fracturing, destress blasting is also the source of induced seismic vibrations. These vibrations may contribute to the triggering of tremors located even a few hundred meters away from the blasting site [25]. In the most desired scenario, both of the above effects are combined, which significantly decreases ground control problems. Regardless of the expected effect of destress blasting, it is important to perform a continuous evaluation of its efficiency. There are many ways to perform such an assessment, including:
  • Analysis of provocation rate [26,27];
  • Estimation of induced energy [28,29];
  • Analyses of the seismic velocity changes based on geotomographic methods [30];
  • Evaluation based on peak particle velocity [31,32];
  • Complex evaluation covering the input parameters of blasting and seismic records from the surrounding area [25].
All the above-mentioned evaluation methods require continuous seismic measurements, preferably with the use of a well-developed seismic monitoring system [33]. In order to achieve high reliability of the records collected by the seismic network, certain conditions must be fulfilled. One of the most important factors is the coverage of analyzed areas with appropriate sensors [34]. With the increase in the number of monitoring points, the reliability and accuracy of destress blasting evaluation increases. Secondly, parameters of applied monitoring devices must be adapted to the local characteristics of seismic waves in terms of their frequency and amplitude [35,36].
However, as pointed out by Hudyma and Brummer [37], the development of a dense seismic network in underground mines is associated with high costs of installation and maintenance. Therefore, due to economic constraints, in most cases, the density of the seismic network is planned in such a way that it allows the management of ground-related hazards. Hence, they are not dense enough to effectively monitor the effectiveness of blasting works or to perform continuous rock mass imaging.
This is why the expectations regarding seismic monitoring systems have increased considerably in the last decade. Along with these expectations, the rapid development of a cost-effective vibration monitoring system may be observed [38]. One of the most recent and promising types of sensors is Micro-Electro-Mechanical Systems (MEMS). These types of devices are characterized by low weights and small sizes, reasonable prices and satisfactory parameters in terms of self-noise, amplitude-frequency characteristics and power consumption. Recently, MEMS accelerometers have been applied in:
  • Medicine [39];
  • Mobile phones [40];
  • Structural health monitoring [41,42];
  • Automotive [43];
  • Earthquake seismology [38,44,45];
  • Microtremor surveys [46].
However, the usefulness of MEMS-based accelerometers for the purposes of continuous long-term near-field destress blasting monitoring has not yet been fully investigated.
In this paper, preliminary studies of MEMS accelerometers’ capability for the assessment of blasting-induced seismic vibration were performed. The tests were conducted in one of the deep underground Polish copper mines located in the Lower Silesian Copper Basin. For the purposes of the analysis, records of 10 multi-face blasting instances were collected. The acceleration records were compared with those obtained using a regular mining seismic monitoring network.

2. Site Geology

Continuous measurements of seismic acceleration were conducted in the Polkowice–Sieroszowice underground copper mine, which is located northwest of the Polkowice city in Lower Silesia. The mining activities over the analyzed area are performed at two levels including copper and rock salt.
Copper ore is excavated over 1000 m below the surface. The mining is carried out using the single-level room-and-pillar mining method with roof deflection and pillars softening while utilizing explosives. The geometry of rooms and pillars are chosen according to the local geomechanical conditions and strength parameters of the rocks. Directly above the copper mining level, the dolomite layers are located. In turn, in the floor of underground workings, the sandstone layers are located. The low deformability of the dolomite stratum and its high compressive strength lead to elastic energy accumulation above the mining workings. The compressive strength of roof dolomite may reach 250 MPa. In turn, the sandstone located in the floor stratum is much weaker. Its uniaxial compressive strength varies between 30 MPa and 100 MPa in most cases. With the progression of mining works, strong dolomite layers tend to fail due to the presence of high stresses. Such phenomena result in the occurrence of seismic events. Unfortunately, such a situation is occurring in all mining panels excavating copper ore in the Polkowice–Sieroszowice mine. Until recently, the whole mining exploitation in the Polkowice–Sieroszowice mine was performed at a single level. The situation changed recently when it was approved to mine copper under the salt level. It is expected that mining-induced seismicity will occur also within this area. In the analyzed area, blasting works within the copper mining panels are performed twice a day (after the second and fourth shift). In turn, the rock salt is excavated ca. 100–150 m above the copper deposit level with a bord-and-pillar mining system utilizing roadheaders and continuous miners (Figure 1). The dimensions of excavated chambers are 15 m × 15 m and up to 200 m in length.
Due to the great depth and high strength parameters of carbonate rocks located between the copper and rock salt levels, it was expected that with the progress of copper exploitation, the seismicity level will increase as well. Therefore, a triaxial seismic velocity monitoring post has been installed in one of the rock salt chambers. This location was also suitable for preliminary tests of the MEMS accelerometer in underground conditions since drilling and blasting is a common method of copper excavation in this area. Therefore, it was decided that a MEMS accelerometer will be installed in a salt chamber located just above the progressing mining front of the copper deposit, next to the existing seismic monitoring system of the mine.

3. Materials and Methods

For the purposes of validation, the data recorded by the MEMS accelerometer were compared with the data recorded by the seismic network of the Polkowice–Sieroszowice mine. In order to increase the reliability of the analysis, a 3-axial accelerometer was installed next to three perpendicularly positioned seismometers connected to the mine’s seismic network. All sensors (one triaxial accelerometer and three seismometers) were rigidly fixed to the ground with gypsum mortar (Figure 2).

3.1. Description of Seismic Monitoring Systems

During the measurements, a single low noise, low drift and low power 3-axis MEMS accelerometer ADXL355 manufactured by Analog Devices, Wilmington, USA, was used. The sensor records vibrations in three orthogonal directions, XYZ, and converts the analog signal into 20-bit digital. The basic parameters of the ADXL355 accelerometer, according to the technical datasheet, are presented in Table 1.
The MEMS-based measuring system was equipped with a battery and supporting microchip fixed to a plastic plate (Figure 3). The supporting microchip is intended to convert binary data transferred by the serial peripheral interface (SPI) into text data that can be exported into the computer via the integrated USB port. The data of recorded seismic vibrations were continuously collected on a rugged laptop manufactured by Getac, New Taipei City, Taiwan. The recording frequency in this system was 500 Hz. In turn, data from the seismic network of the Polkowice–Sieroszowice mine were collected with the use of three uniaxial seismometers, the model being Willmore MK III, manufactured by Sensonics Ltd., Hertfordshire, UK. They are adjustable-period velocity-sensing devices adapted for in-situ applications. This type of seismometer may work in vertical and horizontal positions. When used in the vertical position, the permanent magnet mass is counter-balanced by ligament springs, which are connected to the frame of the device with lever arrangement ensuring minimal stiffness on axial movement. In turn, these counterbalance springs are separated from the magnet mass when the seismometer is placed horizontally.
The recording rate of the Polkowice–Sieroszowice mine seismic network was 500 Hz.
The basic parameters of the Willmore MK III seismometers are presented in Table 2.

3.2. Description of Blasting

The drilling and blasting patterns that were used during tests consisted of 30 blastholes into which from 3 to 5 kg of explosives were loaded. In the center of the face, a 4-hole V-cut was located. Each blasthole in the cut was loaded with 5 kg of bulk emulsion explosives, and 2–3 kg were loaded into the other holes. During the blasting, non-electric detonators were used. Time intervals between following delays were increased by 500 ms (Table 3). There were 8 delays in the firing pattern used during the tests (Figure 4).
During the measuring period, 10 group blasting trials were performed in the vicinity of the monitoring area. The number of detonated faces ranged from 10 to 17, while the total amount of explosives ranged from 828 kg to 1438 kg (Table 4).
The spatial location of the seismic monitoring system in relation to mining fronts is presented in Figure 5.
The copper ore working locations are marked black, while workings located within the salt excavation level are marked blue. In the current situation within the analyzed area, it may be noticed that in the vicinity of the measuring site, there were two active mining panels excavating copper ore where explosives were applied. The direction of the mining fronts at the copper ore level was moving towards the measuring site. The salt chamber in which seismic monitoring systems were installed was located at a distance of 800–1000 m from detonated faces.

3.3. Data Processing and Analysis

Prior to data analysis, the seismic waveforms were filtered with the use of 4th grade Butterworth bandpass filter in the 0.1–150 Hz frequency band. Baseline correction procedures were also applied. To compare data collected using Willmore MK III and MEMS records, the velocity-time histories were derived to the acceleration domain. The transformation from velocity to acceleration domain was calculated with the use of a derivative over the second-order central difference quotient. This was performed according to the following formula:
y n = y n 2 8 × y n 1 + 8 × y n + 1 y n + 2 12 × ( x n + 1 x n ) ,     2 < n < N 1
where N is the number of values in waveform.
In this approach, the obligatory number of interpolation points for the calculation of the central difference quotient is not available at the boundaries. Thus, calculation of the second-order forward difference quotient for the first two points of the channel was required. This may be performed according to the following formulas [49]:
y 1 = 3 × y 1 + 4 × y 2 y 3 2 ( x n + 1 x n )
y 2 = 3 × y 2 + 4 × y 3 y 4 2 ( x n + 1 x n )
Then, the second-order backward difference quotient for the last two points of the waveform was determined using the following equations:
y N 1 = y N 3 4 × y N 2 + 3 × y N 1 2 ( x n + 1 x n )
y N = y N 2 4 × y N 1 + 3 × y N 2 ( x n + 1 x n )
The calculation of the central difference quotient ensures that the length of the waveform remains unchanged.
Additionally, to analyze the spectral characteristic of noise, the powers spectral density (PSD) of waveforms was calculated. PSD estimates the distribution of power of signal with changes in the frequency. The PSD was calculated with NI DIAdem software developed by NI company, Austin, USA. Calculations were preformed utilizing the most common approach for quantification of the seismic background noise data with the direct Fourier transform method. The PSD was calculated according to the formula:
P S D = R M S 2 F
where RMS is the Root Mean Square of seismic amplitude and F is the frequency interval.
According to recent research, such an approach is currently a standard technique for quantification of seismic background noise [50,51].
A comparison of data collected with both types of seismic monitoring systems was conducted with the use of the 3D peak motion plots. The 3D curves, which are the results of seismic movement in X, Y and Z directions, were calculated according to the formula:
A x y z ( t ) = A x 2 ( t ) + A y 2 ( t ) + A z 2 ( t )

4. Results

4.1. Noise Characteristics

Based on the collected data set, the comparison of seismic noise characteristics at both types of sensors was performed. The records collected with the ADXL355 accelerometer were analyzed only in the acceleration domain, while waveforms recorded with the Willmore MK III seismometer have been presented in the velocity and acceleration domains.
To characterize noise levels, the PSD plots were calculated. The horizontal and vertical records were analyzed separately. The results of the calculation are presented in Figure 6.
On the basis of the collected data set and the comparison of seismic noise characteristics of both types of measuring system, one may conclude that seismic noise recorded with the use of the MEMS-based accelerometer was characterized by a significantly higher level in comparison to the PSD of noise recorded with the Willmore MK III seismometer, both in horizontal and vertical directions. Additionally, the range of frequencies contained in the noise was significantly higher. Such a situation determines the inferior usability of the ADXL355 accelerometer compared to the Willmore MK III seismometer for the observation of microseismic events. Relatively high noise levels also affect the possibility of locating the epicentral and hypocentral position of the source, which is based on the determination of arrival times of P and S waves. However, this issue only concerns far-field events.

4.2. Blasting-Induced Seismicity Monitoring

In order to compare results in the time domain, the 3D peak ground motion plots were prepared. Then, the ground motion that was determined on the basis of the ADXL355 accelerometer and the derivation of records from the Willmore MK III seismometer were superimposed. The results are presented in Figure 7.
Based on the resultant ground movement plots, one may conclude that waveforms recorded with the use of the MEMS-type accelerometer in the time domain correspond satisfactorily with the data derived from the Willmore MK III records. It is worth noting that in terms of peak ground acceleration, the difference between derivate and recorded data was smaller than 10% for 6 out of 10 blasting-induced waveforms. The biggest difference in recorded amplitudes was observed after the last multi-face blasting and reached a value of 29%. However, bearing in mind that different types of sensors were used during the measurements and that signals from the seismometer were transformed from velocity to acceleration domain, such differences are fully acceptable.
Apart from the peak ground movement amplitude during blasting, the precision of applied delays is of high importance as well. The properly selected delay times ensure high efficiency of rock extraction and allow the mitigation of geomechanical hazards. In the case of destress blasting, delay times are selected so that a seismic effect is intentionally amplified. In turn, when blasting is performed near key underground mine infrastructure, such as shafts or functional chambers, then such delays are selected in such a way that allows for the minimizing of the seismic effect. Therefore, seismic monitoring sensors capable of near-field monitoring of strong ground motion are highly recommended for that purpose. The records of blast-induced ground motion in the time domain are presented in Figure 8.
The delay times used during the blasting were described in Section 3.2. Numbers assigned to subsequent acceleration peaks correspond to delay times of detonators according to the drilling and blasting pattern presented in Figure 4, which was used during the blasting.
The records from the MEMS accelerometer allow for more precise identification of the arrivals of seismic waves induced by the detonation of explosives in subsequent holes than velocity measurements with the Willmore MK III seismometer. Data collected with a seismometer were more scattered, especially for higher delays, where seismic waves induced from different blastholes tended to overlap. Additionally, the frequency band of the sensors used had a great impact on the final resolution of obtained data. The Willmore MK III seismometer is not suitable for recording ground motion with a dominant frequency over 150 Hz. In the case of near-field blasting, waves of such characteristics may be expected, and some fragments of the seismic wave may be not properly recorded. In the case of the ADXL 355 accelerometer, this problem is negligible because it is adapted for the measurements of waves characterized by dominant frequencies up to 1.9 kHz.

5. Discussion

Based on the preliminary in-situ measurements of the near-field blast-induced seismic wave, it was concluded that the MEMS-based ADXL 355 triaxial accelerometer may be successfully used for regular monitoring of multi-face blasting efficiency. The low price of MEMS sensors translates into the possibility of developing relatively cheap seismic networks. If more sensors are installed in particularly important regions of the mine, then more accurate coverage of the monitoring area will increase the reliability of near-field mining-induced seismicity monitoring. However, there is no information so far on the maintenance of such sensors during long-term underground measurements.
Due to the characteristics of MEMS sensors, they are able to effectively monitor the peak level and frequency content of the ground motion and can also be successfully used the determination of the delay accuracy of detonators used during the blasting. What is important is the fact that this type of sensor is characterized by a low offset drift over temperature and long-term stability, which allows for performing measurements in harsh environmental conditions.
Nevertheless, MEMS accelerometers should not be treated as a replacement for standard velocity sensors currently used in Polish underground copper mines, but rather as an addition to the seismic monitoring network. This is mainly because these types of accelerometers are characterized by a relatively high noise level, which makes them less suitable for monitoring low energy events and performing activities such as passive tomography [52]. These limitations may be compensated for by a very dense seismic network, as a high noise level is not an issue in the case of short distances from the event. However, this approach affects the total number of channels in the seismic network.
Moreover, monitoring of mining-induced seismicity over longer distances could be challenging when using the MEMS sensors only. Determination of P and S wave arrival times that are used during the evaluation of tremors’ energy and location can be achieved more efficiently with the use of moderate and weak motion velocity sensors.
In view of the above, it may be concluded that MEMS-based sensors are suitable for underground monitoring of strong-motion records and may be successfully implemented for regular use in monitoring of near-field blasting in terms of their effectiveness.

6. Conclusions

Within this paper, the usefulness of triaxial MEMS-based sensors for regular seismicity monitoring in underground conditions was discussed and verified based on continuous measurements in a deep underground copper mine. During the preliminary tests, the ground motion acceleration induced by 10 multi-face blasting events was recorded. Based on analysis of gathered data, it was concluded that MEMS-based accelerometers may be successfully implemented for regular monitoring of near-field strong ground motion. Furthermore, MEMS accelerometers, apart from their small size and weight, are robust, which makes them suitable for use even in the harshest environmental conditions. In addition, MEMS sensors are very cost-effective, and, therefore, seismic networks may include many more sensors in comparison to standard seismic monitoring systems without increasing costs. Nevertheless, further investigations on MEMS systems for mining-induced seismicity monitoring should be carried out to verify their practical usefulness for monitoring high-energy tremors and blasting operations.

Author Contributions

Conceptualization, K.F., P.M., M.S. and L.S.; methodology, K.F., P.M. and L.S.; software, K.F. and M.S.; validation, K.F., L.S. and K.S.; formal analysis, P.M.; investigation, K.F., P.M., M.S. and L.S.; resources, K.F., L.S. and K.S.; data curation, K.F., P.M. and L.S.; writing—original draft preparation, K.F., P.M., M.S. and L.S.; writing—review and editing, K.F., P.M. and K.S.; visualization, K.F.; supervision, L.S.; project administration, P.M.; funding acquisition, P.M. All authors have read and agreed to the published version of the manuscript.

Funding

This research and the APC were prepared through the Horizon 2020 project funded by the European Union on “Next Generation Carbon Neutral Pilots for Smart Intelligent Mining Systems (NEXGEN-SIMS)” (Grant No. 101003591).

Data Availability Statement

The data presented in this study are available on request from the corresponding author.

Acknowledgments

The authors would like to thank KGHM Polska Miedź S.A. for providing necessary facilities and assistance during the field tests.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Stratigraphic profile within the analyzed area.
Figure 1. Stratigraphic profile within the analyzed area.
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Figure 2. View of the trial site for validation tests in the salt chamber.
Figure 2. View of the trial site for validation tests in the salt chamber.
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Figure 3. Components of MEMS-based acceleration measuring system: (a) laptop; (b) MEMS accelerometer; (c) supporting chip.
Figure 3. Components of MEMS-based acceleration measuring system: (a) laptop; (b) MEMS accelerometer; (c) supporting chip.
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Figure 4. Drilling and blasting pattern used during multi-face blasting.
Figure 4. Drilling and blasting pattern used during multi-face blasting.
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Figure 5. Location of blasting site in relation to monitoring system.
Figure 5. Location of blasting site in relation to monitoring system.
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Figure 6. The PSD of noise recorded by Willmore MK III seismometer and ADXL355 MEMS accelerometer in horizontal (top) and vertical (bottom) direction.
Figure 6. The PSD of noise recorded by Willmore MK III seismometer and ADXL355 MEMS accelerometer in horizontal (top) and vertical (bottom) direction.
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Figure 7. Superimposition of 3D peak ground motion plots determined for each recorded blasting.
Figure 7. Superimposition of 3D peak ground motion plots determined for each recorded blasting.
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Figure 8. Determination of delay times of detonators with the use of recorded seismic waveforms.
Figure 8. Determination of delay times of detonators with the use of recorded seismic waveforms.
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Table 1. Basic parameters of ADXL355 accelerometer [47].
Table 1. Basic parameters of ADXL355 accelerometer [47].
ParameterUnitValue
Noise densityµg/Hz22.5
ADC resolutionbits20
Acceleration rangeg±2
Voltage supplyV2.25–3.6
Dimensionsmm6 × 6 × 2.1
Operating temperature°C−40 to 125
Table 2. Basic parameters of Willmore MK III seismometer [48].
Table 2. Basic parameters of Willmore MK III seismometer [48].
ParameterUnitValue
BandwidthHz0.1–150 Hz
Range of period adjustmentss1–3
Temperature range°C−40 to +50
Movement range mm± 2
Dimensionsmm230 × 135 × 115
Table 3. Non-electric detonator delay times used during blasting.
Table 3. Non-electric detonator delay times used during blasting.
Delay12345678
Time [ms]0500100015002000250030003500
Table 4. Details of analyzed group blasting.
Table 4. Details of analyzed group blasting.
Blasting No.Amount of ExplosiveNo. of Faces
kg-
198011
294011
388010
482810
5142817
6119815
7118014
8118814
9113612
10143817
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Fuławka, K.; Mertuszka, P.; Szumny, M.; Stolecki, L.; Szczerbiński, K. Application of MEMS-Based Accelerometers for Near-Field Monitoring of Blasting-Induced Seismicity. Minerals 2022, 12, 533. https://doi.org/10.3390/min12050533

AMA Style

Fuławka K, Mertuszka P, Szumny M, Stolecki L, Szczerbiński K. Application of MEMS-Based Accelerometers for Near-Field Monitoring of Blasting-Induced Seismicity. Minerals. 2022; 12(5):533. https://doi.org/10.3390/min12050533

Chicago/Turabian Style

Fuławka, Krzysztof, Piotr Mertuszka, Marcin Szumny, Lech Stolecki, and Krzysztof Szczerbiński. 2022. "Application of MEMS-Based Accelerometers for Near-Field Monitoring of Blasting-Induced Seismicity" Minerals 12, no. 5: 533. https://doi.org/10.3390/min12050533

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