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Article

Application of Jigging Beneficiation for Processing of Waste from Post-Mining Heaps for Circular Economy Purposes

by
Daniel Kowol
1,*,
Piotr Matusiak
1,
Rafał Baron
1,
Paweł Friebe
1,
Sebastian Jendrysik
1,
Joanna Bigda
2,
Agata Czardybon
2 and
Karina Ignasiak
2
1
KOMAG Institute of Mining Technology, Pszczyńska 37, 44-101 Gliwice, Poland
2
Institute of Energy and Fuel Processing Technology, Zamkowa 1, 41-803 Zabrze, Poland
*
Author to whom correspondence should be addressed.
Minerals 2025, 15(11), 1108; https://doi.org/10.3390/min15111108 (registering DOI)
Submission received: 3 September 2025 / Revised: 15 October 2025 / Accepted: 23 October 2025 / Published: 24 October 2025
(This article belongs to the Special Issue Scientific Disposal and Utilization of Coal-Based Solid Waste)

Abstract

The article presents the results of research and development work conducted as part of the H2GEO project, aimed at creating a comprehensive technology for the processing of post-mining coal waste heaps. The core of the solution is a mobile density separation system based on a pulsating jig, enabling effective recovery of carbonaceous and mineral fractions. Laboratory experiments assessed the impact of key process parameters—such as sieve slot size, pulsation frequency, and enrichment time—on the efficiency and accuracy of separation for different grain size classes. The most favorable results were obtained using a 2.5 mm screen, a pulsation frequency of 60 min−1, and extended enrichment time, which ensured high-quality separation and low ash content in the carbon-bearing product. The findings supported the design of a new industrial separator (jig) equipped with advanced control systems, facilitating the production of homogeneous fractions suitable for further processing into hydrogen, geopolymers, and construction materials. The proposed solution aligns with circular economy principles, promoting waste reuse, environmental hazard mitigation, and the revitalization of degraded post-industrial areas.
Keywords: coal mine waste; processing; pulsating jig; separation; circular economy coal mine waste; processing; pulsating jig; separation; circular economy

Share and Cite

MDPI and ACS Style

Kowol, D.; Matusiak, P.; Baron, R.; Friebe, P.; Jendrysik, S.; Bigda, J.; Czardybon, A.; Ignasiak, K. Application of Jigging Beneficiation for Processing of Waste from Post-Mining Heaps for Circular Economy Purposes. Minerals 2025, 15, 1108. https://doi.org/10.3390/min15111108

AMA Style

Kowol D, Matusiak P, Baron R, Friebe P, Jendrysik S, Bigda J, Czardybon A, Ignasiak K. Application of Jigging Beneficiation for Processing of Waste from Post-Mining Heaps for Circular Economy Purposes. Minerals. 2025; 15(11):1108. https://doi.org/10.3390/min15111108

Chicago/Turabian Style

Kowol, Daniel, Piotr Matusiak, Rafał Baron, Paweł Friebe, Sebastian Jendrysik, Joanna Bigda, Agata Czardybon, and Karina Ignasiak. 2025. "Application of Jigging Beneficiation for Processing of Waste from Post-Mining Heaps for Circular Economy Purposes" Minerals 15, no. 11: 1108. https://doi.org/10.3390/min15111108

APA Style

Kowol, D., Matusiak, P., Baron, R., Friebe, P., Jendrysik, S., Bigda, J., Czardybon, A., & Ignasiak, K. (2025). Application of Jigging Beneficiation for Processing of Waste from Post-Mining Heaps for Circular Economy Purposes. Minerals, 15(11), 1108. https://doi.org/10.3390/min15111108

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