Exploratory Integration of a Digital Twin with a Data Space: Case Study with the Asset Administration Shell
Abstract
1. Introduction
2. State of the Art of DT and DS Technology
2.1. Digital Twins
2.1.1. Digital Twins Features
2.1.2. Digital Twin in the Operation of Companies and Industries
2.1.3. Construction and Application of a Digital Replica
2.1.4. Digital Twins Key Technologies
- Data-related technologies: Sensors, pressure gauges, radio frequency identification (RFID) cards, cameras, scanners, and other equipment can be chosen and integrated to collect information from the physical entity to its virtual twin.
- High-fidelity modeling technologies: DT models consist of semantic data models and physical models. The first type is trained by known inputs and outputs. Physical models require a comprehensive understanding of physical properties and mutual interactions.
- Model-based simulation technologies: Simulation is an especially important aspect of DT. Simulating the physical entities’ behavior in a DT allows the virtual model to reflect the physical entities’ status and responses.
2.1.5. Benefits and Contributions of Digital Twins
- Factory-wide process monitoring: Process monitoring serves to detect abnormalities in industrial processes, effectively identifying and locating faults in hundreds of thousands of components, and how to report them to an operator. In addition, the impact that a local breakdown will have on the economic and performance indicators of the entire plant is also a key issue [14].
- Predicting Remaining Useful Life: Predicting remaining useful life (RUL) has been a pertinent problem in academic research when it comes to the viability of components and devices [23]. VUR provides an essential reference for maintenance and logistics planning, enabling asset safety and reducing costs caused by breakdowns.
- Asset management: Asset management is concerned with maximizing the capacity rate of physical components over a predefined time interval, considering dynamic demands, resource limitations, and possible failures [24].
2.2. Data Spaces
- The possibility of dealing with data and applications in a wide variety of formats, accessible by different systems and interfaces, in order to support all the data in the DS;
- Despite offering integrated means of searching, selecting, updating, and administering the DS, the same data can often be accessed and modified via a native interface of the system hosting the data, so the system is in full control of the data;
- DS queries can offer different levels of service, and in some cases return appropriate and approximate answers;
- The offer of tools that enable more selective data integration, as required by the user.
Integration of Digital Twins in Data Spaces
3. Methodologies for Integrating a DT with a DS
3.1. Organizations That Promote DT
Comparison of Standards and Specifications for DTs
- The Digital Twins Definition Language (DTDL) was developed by Microsoft for its Azure platform. The DTDL specification is available on GitHub [37] and defines the structure and design of the model components, as well as the identification and semantics of the DT data in DTDL format.
- Next Generation Services Interface-Linked Data (NGSI-LD) is a standard that was published by the Context Information Management (CIM) of the European Telecommunications Standards Institute (ETSI) Industry Specification Group (ISG). It is based on NGSI 9 and 10 from the Open Mobile Alliance (OMA) and NGSIv2 from FIWARE [38].
- Eclipse Vorto is a specification that has been developed by the Eclipse Foundation. This specification addresses the problem of different IoT devices sending and receiving different types of data. Vorto models are then intended to provide a standardized API for IoT devices in order to facilitate the integration of software solutions [39].
- Web of Things (WoT) Thing Description (TD) was developed by the WoT Working Group of the World Wide Web Consortium (W3C). This model is a logical description of the interface and possible interactions with the properties, actions, and events of the “thing” [40].
3.2. Organizations Promoting Data Spaces
3.2.1. Open DEI Project
3.2.2. International Data Space
3.2.3. Gaia-X
3.2.4. FIWARE
3.3. Data Spaces Based on Digital Twins
4. Practical Application of Integrating an AAS with IDS
4.1. DT Construction
4.1.1. Data Made Available to the Project
4.1.2. Structure of the Project AAS
AAS for the DGA Monitor
AAS for Transformer G2
AAS for the TMU System
4.2. Integration of DT with DS
5. Results and Discussion
5.1. Challenges Found in the Construction of DTs
5.2. Challenges Found in the Integration of DTs with DSs
6. Conclusions and Future Work
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
AAS | Asset Administration Shell |
AASX PE | AASX Package Explorer |
API | Application Programming Interface |
BOM | Bill of Materials |
CAD | Computer-Aided Design |
CLI | Command Line Interface |
DBMS | Database Management System |
DGA | Dissolved Gas Analysis |
DS | Data Space |
DSSP | Data Space Support Platform |
DTA | Digital Twin Aggregate |
DT | Digital Twin |
DTDL | Digital Twins Definition Language |
DTE | Digital Twin Environment |
DTI | Digital Twin Instance |
DTP | Digital Twin Prototype |
DTC | Digital Twin Consortium |
EDC | Eclipse Dataspace Components |
EDS | European Data Strategy |
EDT | Experimentable Digital Twin |
ERP | Enterprise Resource Planning |
ETSI | European Telecommunications Standards Institute |
EU | European Union |
GUI | Graphical User Interface |
HTTPS | Hyper Text Transfer Protocol Secure |
IIC | Industry IoT Consortium |
IDSA | International Data Spaces Association |
IDS | International Data Spaces |
IDS-RAM | IDS-Reference Architecture Model |
IDTA | Industrial Digital Twin Association |
IoT | Internet of Things |
ISG | Industry Specification Group |
KPI | Key Performance Indicator |
MQTT | Message Queuing Telemetry Transport |
NGSI-LD | Next Generation Service Interface-Linked Data |
OMA | Open Mobile Alliance |
OPC UA | Open Platform Communications Unified Architecture |
REST | Representational State Transfer |
RFID | Radio Frequency Identification |
RUL | Remaining Useful Life |
TD | Thing Description (WoT) |
TMU | Transformer Monitoring Unit |
URI | Universal Resource Identifier |
URL | Uniform Resource Locator |
VDMA | Verband Deutscher Maschinen- und Anlagenbau |
WoT | Web of Things |
ZVEI | Zentralverband Elektrotechnik- und Elektronikindustrie |
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Zenza, F.; Ferreira, L.P.; Gonçalves, C.; Ribeiro, R.; Ramos, A.L. Exploratory Integration of a Digital Twin with a Data Space: Case Study with the Asset Administration Shell. Machines 2025, 13, 751. https://doi.org/10.3390/machines13090751
Zenza F, Ferreira LP, Gonçalves C, Ribeiro R, Ramos AL. Exploratory Integration of a Digital Twin with a Data Space: Case Study with the Asset Administration Shell. Machines. 2025; 13(9):751. https://doi.org/10.3390/machines13090751
Chicago/Turabian StyleZenza, Francisco, Luís P. Ferreira, Carlos Gonçalves, Ricardo Ribeiro, and Ana L. Ramos. 2025. "Exploratory Integration of a Digital Twin with a Data Space: Case Study with the Asset Administration Shell" Machines 13, no. 9: 751. https://doi.org/10.3390/machines13090751
APA StyleZenza, F., Ferreira, L. P., Gonçalves, C., Ribeiro, R., & Ramos, A. L. (2025). Exploratory Integration of a Digital Twin with a Data Space: Case Study with the Asset Administration Shell. Machines, 13(9), 751. https://doi.org/10.3390/machines13090751