Tribological Synergism of Anodic Aluminum Oxide Surface Containing Micro-Holes and Nanopores under Lubricated Reciprocation
Abstract
:1. Introduction
2. Materials and Methods
2.1. Sample Preparation
2.2. Micro-Machining
2.3. Anodization of the Al Surface
2.4. Reciprocating Friction Test
3. Results
3.1. Friction and Wear of the Pristine Al Surface
3.2. Friction and Wear of the Micro-Drilled Surface
3.3. Friction and Wear of Anodized Surface
3.4. Friction and Wear of Hybrid Surface
3.5. Hardness Measurement Results
4. Discussion
5. Conclusions
- The pristine Al 6061 alloy alone was highly vulnerable when exposed to light contact load conditions. The wear was very high, and a typical abrasive wear phenomenon was observed despite the lubricated oscillating environment. The coefficient of friction was significantly unstable throughout oscillating motion.
- Micro-holes as a means of micro-texturing showed a substantial reduction in friction compared with that of the bare specimen. In addition, the friction behavior of the textured surface became stable. However, one of major drawbacks is the collapse of the micro-holes during oscillating, leading to the loss of lubricant retention capability. Thus, it is concluded that the increase in friction is closely related to the collapse of the micro-holes. If an area contact instead of a ball contact is introduced, the textured holes would be highly efficient in reducing friction and wear of the Al alloy.
- Anodization of Al was found to be significantly effective in reducing friction and wear by forming a hard and strong alumina layer on its surface. These results were consistent with those of other relevant studies. The friction decreased and maintained stability throughout the entire oscillation duration.
- Furthermore, the best enhancement of tribological performance was achieved by combining both nanopores and micro-holes. The surface hardness was effectively increased by anodization, and, consequently, the wear significantly decreased. Based on the hardened surface, the micro-holes can contain more lubricant and effectively supply it to the interface. In conclusion, a synergistic advantage in terms of tribology is possible only when the wear-resistive surface prepared by anodization is well lubricated with the help of nano- and micro-surface structures.
- Although tribological characteristics of the hybrid surface were considerably improved, the results shown in this work are based on a limited sliding condition and texturing fraction. To broaden its applicability, additional experimental work is currently underway, in particular exploring a wider range of texturing fractions, loads, and oscillating frequencies.
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Element | Composition, wt.% |
---|---|
Silicone | 04–0.8 |
Iron | ~0.7 |
Copper | 0.15–0.4 |
Manganese | ~0.15 |
Magnesium | 0.8–1.2 |
Chromium | ~0.25 |
Zinc | 0.04–0.35 |
Titanium | ~0.15 |
Aluminum | Remainder |
Type | Bare Surface | Anodized Surface |
---|---|---|
1st | 107.7 | 199.3 |
2nd | 108.9 | 189.2 |
3rd | 121.2 | 189 |
Avg. | 112.6 | 192.5 |
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Cho, M. Tribological Synergism of Anodic Aluminum Oxide Surface Containing Micro-Holes and Nanopores under Lubricated Reciprocation. Lubricants 2023, 11, 533. https://doi.org/10.3390/lubricants11120533
Cho M. Tribological Synergism of Anodic Aluminum Oxide Surface Containing Micro-Holes and Nanopores under Lubricated Reciprocation. Lubricants. 2023; 11(12):533. https://doi.org/10.3390/lubricants11120533
Chicago/Turabian StyleCho, Minhaeng. 2023. "Tribological Synergism of Anodic Aluminum Oxide Surface Containing Micro-Holes and Nanopores under Lubricated Reciprocation" Lubricants 11, no. 12: 533. https://doi.org/10.3390/lubricants11120533