Under dry and wet sliding conditions the friction and wear of natural fiber composite materials have been investigated by several scientists [
30,
50,
51,
52,
53,
54,
55,
56,
57,
58]. Tribological properties of NFRCs are influenced by numerous factors, such as operating conditions, type of matrix, fiber contents, orientation, and chemical treatments. Investigations were found in the literature on polymeric composites reinforced with kenaf, jute, oil palm, and coconut (coir) fibers. Even if more NFRCs are be created, they should be investigated for deeper understanding of their tribo-mechanical properties. An overview based on the analysis of the scientific literature on different NFRCs is presented below.
3.1. Kenaf Fiber NFRCs
Kenaf (
Hibiscus cannabinus L.) is a 4000 year old annual plant which requires a warm environment for effective growth. In the beginning, kenaf was used for the production of rope, sackcloth, and paper [
54,
59]. The favorable tribo-mechanical characteristics of kenaf fiber as reinforcement material of polymer composites allow wide application. The application of kenaf fibers nowadays extends from the textile industry, through the automotive and construction industries, to the electronic industry [
30,
54,
55,
60,
61]. The automotive industry delivers strict requirements in terms of material properties used in production processes, such as cost, lightweight, safety and crashworthiness, and recycling and life-cycle consideration. Advantages of kenaf plant compared with other lignocellulosic fiber plants are its adaptivity to environmental conditions, short plantation cycle, and lower level of chemical treatment of pesticides and herbicides [
62,
63]. The chemical composition of the most employed natural fibers is presented in
Table 2.
To determine fibers with the best mechanical characteristics necessary for the production and functionality of the automotive friction brake systems, Ashafi’e et al. [
66] used an analytical method based on a weighted decision matrix (WDM) to categorize natural fibers, such as jute, kenaf, ramie, and asbestos fibers. Kenaf was identified as the most suitable material which meets the requirements to be employed as a reinforcement of these automotive composite components.
Fiber orientation in the matrix is recognized as having a strong influence on wear behavior [
30,
54,
55]. In [
57] the tribological application of kenaf/epoxy composite (KEC) under wet contact conditions was investigated. The authors used a block-on-disk (BOD) configuration to test samples against a stainless steel disc counterface. Water was used as a wear debris cleaner from the rubbing area and to dissipate the heat generated by friction. In the matrix, fibers were oriented in three standard configurations: (i) normal orientation (N-O), (ii) parallel orientation (P-O), and (iii) anti-parallel orientation (AP-O), with respect to the sliding direction. The specific wear rate (
Ws) of KEC is calculated by Equation (1):
where
Ws is the specific wear rate (mm
3/Nm),
Δm is the weight loss (g),
L is the sliding distance (m),
ρ is the density (g/mm
3), and
F is the applied load (N). The authors concluded that the samples with fibers oriented in N-O exhibited significant wear resistance by about 35–57% compared with P-O and AP-O fibers. It was noticed that in N-O, when a 150 N applied load was employed, there is a strong adhesion of the end of the fibers and the matrix which influences no pulling out, debonding, and/or peel. In other words, kenaf fibers oriented in N-O provide strong support of epoxy composites due to their resistance to the rubbing process. Higher friction coefficients were reported in KEC tested in N-O and AP-O. In general, the COF values vary from 0.03 to 0.045 and because of presence of water as a debris cleaner, essentially, it leads to low friction between contact materials.
In [
67], using an ASTM B 611 machine, under the applied loads of 5–20 N, at a rotation speed of the disk of 100 rpm for 300 s duration, the authors investigated the three-body abrasive wear of KEC considering three standard fiber orientations. The tests were conducted using a dry sand/steel wheel apparatus with small, intermediate, and large sand particles. The tests were also conducted on neat epoxy (NE) to compare the tribological behavior with the KEC. Reduction in the wear rate by about 50–75% was found with the N-O fiber orientation and significantly lower than NE. In general, a low friction coefficient value (≈0.05–0.12) was noticed. Due to the homogeneity of the asperities in contact, the lower value of the friction coefficient in the NE was determined.
Narish et al. [
68] investigated kenaf fibers in polyurethane (PU), tested on abrasive wear behavior, in all three standard fiber orientations. For P-O and applied loads of 50–60 N, W
s was below the value of 10 × 10
−8 mm
3/Nm, while W
s exhibited the lowest rate with ranges between 2 × 10
−8 and 5.25 × 10
−8 mm
3/Nm when the fibers were in AP-O and N-O, respectively. The authors reported kenaf fiber/polyurethane provided better wear performances compared to neat PU. On the friction properties of kenaf/polyurethane (0.2–0.65) no significant effects of fiber orientation were found.
Regarding the influence of imposed load on the tribological characteristics of kenaf fiber composites, with a not highly significant effect, the applied load was found to influence their behavior. In the same study [
67], the authors also investigated the wear rate versus the applied load during tests. Two values of applied load were employed, 5 N and 20 N. The wear rate of epoxy reinforced AP-O and P-O kenaf fibers using intermediate and large sand particles, showed a higher wear under lower applied load while, for the same applied load and sand particles, the wear rate of NE and KEC showed a lower value than when small particles were used.
The specific wear rate was also determined according to the Archard wear model (2) [
58], and investigated by Nordin et al. [
56] by using an Abrasion Resistance Tester (TR-600) to highlight the difference of the tribological behavior of kenaf polyester composite (KPC) with respect to kenaf epoxy composite (KEC).
In Equation (2)
Q is the total volume of wear debris produced,
K is a dimensionless constant,
W is the total normal load,
L is the sliding distance, and
H is the hardness of the softest contact surface. The comparison of sliding (abrasive) distance vs. the specimen’s mass loss and vs. the specimen’s specific wear rate, respectively, with different applied loads (5–20–30 N) and a constant sliding velocity of 14 m/s were investigated. In [
56], the authors concluded that for both materials, for high applied loads, increasing the sliding distance, the mass loss increases significantly, up to about 12 and 14 g for KPC and KEC, respectively. For low applied load, the mass loss for both KPC and KEC is almost negligible (about 2 g). Experimental results show two phases of specific wear rate behavior. The first, initial phase, where the specific wear rate suddenly decreases from 6 × 10
−2 to less than 1 × 10
−2 mm
3/Nm, the authors explained this as normal behavior of the investigated NFRC materials. They indicated this phenomenon is caused by the initial running-in of the tribosystem. Increasing the sliding distance establishes the second phase. A specific wear rate decreases until it achieves a constant value. This phenomenon is due to the formation of a smoother surface after the running-in is complete.
Regarding the effect of fibers’ chemical treatments on the tribology of NFRCs based on kenaf, to improve their (but also of many types of NFRCs) mechanical properties various chemical methods like silane treatment, acetylation, grafting, etc., should be used [
69]. Chemical modification of kenaf fibers was investigated in [
59] using NaOH: at different concentrations at room temperature for 3 h the kenaf fibers were soaked into 3%, 6%, and 9% NaOH. The authors found that the modified fibers provided better mechanical properties than untreated fibers. In [
35] an analysis and comparison of tribological properties of kenaf/epoxy and oil palm/epoxy composites under dry sliding conditions was conducted. Both oil palm and kenaf fibers were soaked in natrium hydroxide (NaOH) at a maintained temperature of 26 ± 2° for 48 h. Composite samples were made in a fiber ratio of 30 wt%, 50 wt%, and 70 wt% mixed with epoxy. Wear tests were conducted according to the ASTM G99-05 standard using a pin-on-disc configuration against a polished steel disc with a 49.05 N applied load, a disk angular velocity of 1000 RPM, with different controlled temperatures of 23, 50, 100, and 150 °C. At high temperature, the hardening degradation of material was noticed, which causes a higher specific wear rate (about 250 × 10
−5 and 200 × 10
−5 mm
3/Nm) of kenaf fiber/epoxy and oil palm fiber/epoxy composites, respectively. A lower specific wear rate of oil palm fiber/epoxy than the kenaf fiber/epoxy composite was recorded. Considering the fiber composition, the authors concluded that, by increasing the weight ratio of the kenaf fiber within the composite, the wear performances increase. In contrast, the wear performances decrease with an increasing weight ratio of oil palm fiber.
3.2. Jute Fiber NFRCs
From the bast fiber category, jute (
Corchorus olitorius and
Corchorus capsularis L.) is composed of cellulose and lignin. Commonly used in the textile and construction industries, jute fibers are, nowadays, in high expansion and their application has extended to household items, the automotive industry, and other industries that allow the use of natural materials such as jute. Considering the fiber orientation and fiber content, as presented in
Table 3, Acha et al. [
70] reported the compressive properties of unsaturated polyester reinforced with raw, acetone-washed, and detergent-washed jute fibers.
Considering the effect of fiber orientation on the material wear performances, respect to the sliding directions, Alshammari et al. [
44] investigated jute/epoxy composites using block-on-ring (NFRC vs. stainless steel) configuration under dry contact conditions. The AP-O fibers showed a better film generating on the contact surface and a high shear resistance, allowing the authors to conclude that the AP-O fibers within epoxy matrix exerted a high friction coefficient (0.72 ± 0.13). However, for N-O, due to high material removal from the surface, a low level of friction force during tests was noted and the average friction coefficient was about 0.4 ± 0.11.
Unsaturated polyester was used in [
71] as the composite matrix reinforced with the jute fibers. By using the pin-on-disk configuration, friction and wear tests were conducted. An increase in the fiber volume fraction to 33% caused a friction coefficient increase by about 14% when the jute fibers are in the N-O orientation, with respect to the sliding direction, while the wear rate is decreased by about 95%. When oriented in the P-O and AP-O, no significant change of friction coefficient was noticed and the wear rate decreased by about 72%.
Regarding the effect of the applied load, the three different types of jute/polypropylene composites (JPPCs) at different applied loads in order to compare the measured wear rates were investigated [
72]. Two-body abrasion tests were conducted on untreated, solution-treated, melt-mixed JPPCs, and pure PP with applied loads of 1, 3, 5, and 7 N against the rotating wheel, on which 400 grit abrasive paper was employed. More material was removed from the NFRC at ther 7 N load due to deeper grooving in the sample, which allows one to conclude that the wear rate increases with the increase of the applied load.
Respecting the sliding distance (0–3000 m), at the different applied loads (10, 20, 30 N) and sliding velocities (1, 2, 3 m/s), in the research by Yallew et al. [
31], the high variability of the friction coefficient, from about 0.3–0.6 of the JPPCs occurs. The decrease in the friction coefficient occurs when an applied load increases during sliding. This can be because of the formation of thermal gradients due to non-uniform temperature dissemination. The thermal stresses debilitate the fiber characteristics and matrix which causes filaments to be slack and easily shearable. Pulling out and fiber separations during sliding bring down the coefficient of friction.
Dwivedi and Chand [
73] reported the effect of the applied load and fiber orientation of the jute/polyester composite and discovered a positive behavior of the friction coefficient in all orientations when the applied load was in a growing trend. In general, with the increase of the applied load from 20 to 60 N, the friction coefficient decreased from about 1.1 to 0.55.
Focusing on the effect of fiber chemical treatment, in [
74] the authors investigated the tribological behavior of jute/hazelnut shells and jute/graphite composite. The chemical treatment of jute, as shown in
Figure 4, two SEM images (obtained in Czech University of Life Sciences Prague, Faculty of Engineering, Department of Material Science and Manufacturing Technology, Prague, Czech) of treated and untreated jute fiber, and hazelnut, subjected to soaking in 12% and 25% of NaOH, respectively. Then, jute fibers were treated in the 1 M HCl steam for 30 min, and KH550 silane coupling agent was used with additional stirring with hazelnut shells for 2 h. During the initial baseline period of the tests, conducted by a JF160 CHASE friction test machine, samples containing jute fibers (14.6% vol.) showed the lower value of the friction coefficient (µ = 0.614) in comparison with samples without jute (µ = 0.708).
By using a particular abrasion tester (SUGA) the effect of the MA-g-PP coupling agent on the wear performances of jute/polypropylene composite was investigated in [
72]. Caused by the improved fiber-matrix adhesion, which resulted by the addition of MA-g-PP, the abrasion resistance increased. The abrasive wear sensitivity on the fiber-matrix adhesion was identified in [
33]. The authors investigated abrasive wear performances of jute/polylactide composite treated with five different substances: (i) untreated surface, (ii) alkalization, (iii) permanganate treatment, (iv) peroxide treatment, (v) silane 1 (3-amino propyl trimethoxy silane), and (vi) silane 2 (trimethoxy methyl silane) treatment. Abrasive wear tests for each of the differently-treated samples was conducted using a pin-on-disk configuration. On the disk was installed 600 grit abrasive paper. Experimental research showed that the surface treatment increased the interfacial adhesion, which has strong impact on the wear resistance of jute/polylactide composite. The authors showed that the sample treated with silane 2 in comparison with the others treatment substances exhibited the best abrasive wear resistance, with about 50% less weight loss than others.
3.3. Oil Palm Fiber NFRCs
Cultivated in 42 countries on 11 million hectares worldwide, the oil palm provides the highest yielding edible oil in the world [
50]. Oil palm trees can be utilized as a source of fibers in the manufacturing of composites for wide applications. It is known that the extracted empty fruit bunch (EFB) of the oil palm plant is one of the largest sources of oil palm fibers, up to 73% of fiber yield [
75,
76,
77,
78,
79]. EFB consists of approximately 22% of the total palm oil industry waste [
75,
80]. In the review paper, Shinoj et al. [
76] reported that EFB waste can be a useful gradient for biocomposites. No relevant investigations were found in the literature regarding investigations of fiber orientation influence on the tribological behavior of the corresponding NFRC materials. The influence of the applied load on wear and frictional properties was investigated in [
51]. The authors focused on the frictional and wear behavior of the polyester composite reinforced with treated and untreated oil palm fibers. Against a polished stainless steel counterface, the composite samples were tested utilizing a block-on-ring configuration under dry contact conditions. Applying different load ranges, from 30 N to 100 N, they concluded that when the values of the applied loads are of intermediate values between 50 N and 70 N, the specific wear rate exhibits a lower value of about 1.2 × 10
−5 mm
3/Nm in comparison with low and high applied load values of 30 N and 100 N, where the W
s is about 2 × 10
−5 mm
3/Nm. This behavior should be attributed to the gap due to the debonding of the fiber at an intermediate applied load. The authors reported a significant influence of a high applied load on the friction coefficient of oil palm/polyester composite. With the increase of the applied load, the friction coefficient increased. A significant effect of the applied load on wear behavior is studied in [
81]. On the same sample materials as in [
51], Yousif and El-Tayeb reported a positive abrasive wear resistance with the increase in the applied load. They investigated three-body abrasive wear behavior under different operating parameters. However, due to debonding and pulling out the fibers caused by the negative adhesion properties of untreated oil palm fibers, the high applied load caused an increased wear rate.
Regarding the tribological behavior of polymer composites reinforced with natural fibers, such as the effects of fiber chemical treatments on it, several papers were published [
36,
51,
75,
81]. Using a block-on-ring configuration, Yousif and El-Tayeb [
51] investigated the tribological behavior of alkali-treated (6% NaOH) and untreated oil palm/polyester composites. Under dry sliding contact conditions friction and wear tests were performed considering variable operating parameters. Due to the enhanced adhesion between the oil palm fibers and polyester resin, the treated oil palm/polyester composite reached a greater wear resistance of about 11% than the untreated composite samples tested under the same conditions. Moreover, in [
81] the three-body abrasive wear was investigated using treated and untreated oil palm/polyester composites. A 6% NaOH solution was used to modify the oil palm fiber surface. Both treated and untreated composites showed better tribological properties than neat polyester, but, because of low-composite porosity, NaOH-treated samples provided lower abrasive wear rate than polyester reinforced with chemically untreated oil palm fibers.
3.4. Coir Fiber NFRCs
Obtained from the husk of the coconut palm tree, the coir fiber, the cheapest fiber in the world [
53], is used for producing a wide variety of furniture materials, ropes, sacking, boats, and rugs [
52]. Considering the coir fiber-based composites, the high lignin content of coir fibers causes good fiber water resistance, relatively waterproof and be chemically modified [
82,
83,
84]. Good mechanical properties, such as elongation, allow tribological applications of composites reinforced with coir fibers [
85]. Oriented in two different directions, parallel and normal to the sliding, in [
86] brown and white coir fibers were investigated as a reinforcement of the epoxy matrix. The abrasive wear rate of the composites was considered. The authors reported the epoxy reinforced with normal-oriented coir fibers demonstrated increased wear resistance by about 5% in comparison with resin without fillers. To the best knowledge of the authors, no more relevant studies were found in the literature focusing on the influence of coir fiber orientations on the tribological performances of polymeric composite materials. To ensure better tribo-mechanical properties, materials, named
hybrid composites, are of interest to both industry and academia. In [
87], Kumar et al. used coconut coir, banana, and glass fibers as reinforcements of unsaturated polyester to investigate abrasive wear behavior under different operating parameters. Combining the fibers, four types of composite samples were made, coir/polyester, banana/polyester, coir/banana/polyester, and coir/banana/glass/polyester. With an applied load of 5–20 N, abrasive wear tests were conducted under dry contact conditions. It was reported that a higher wear rate of coir/polyester and banana/polyester occurs when the applied load increases than the other two sample types. This is due to improved composite strength caused by the presence of a hybrid combination.
Due to fast film transfer generated on the counterface, which causes the so-called back film transfer, at a higher applied load, the wear rate investigated in [
88] showed better characteristics in comparison when the lower normal loads are applied. Ibrahem [
89] reported that the coir fiber as a reinforcement in polyester resin behaves as a scratching tool on the contact area when increased an applied load from 4 N to 6 N, which affects the decrease of the friction coefficient from 0.75 to 0.55 and from 0.62 to 0.43, respectively.
Interfacial interaction improvement and roughening of the surface could be achieved by chemical treatment in the material preparation process. Employing two types of coir fibers (white and brown) as a reinforcement of epoxy resin and chemically treated with a 6% NaOH solution, Valášek et al. [
86] reported a significant improvement of tensile strength while abrasive wear resistance was not affected by NaOH treatment. However, the composite prepared of coir fibers treated by ferric nitrate Fe(NO
3)
3 and ammonium chloride NH
4Cl salts and mixed with epoxy resin provided better abrasive wear resistance than pure epoxy composite at various sliding velocity and applied loads [
90].
3.5. Friction and Wear Behavior of Natural Fiber-Based vs. Synthetic Fiber-Based Composites
Synthetic materials are widely used as fillers in various composites. Good mechanical properties, such as strength, stiffness, flexibility, and fire resistance, are some of advantages of the synthetic fibers and they are used as reinforcements to improve the tribological behavior of neat polymers [
45,
91,
92,
93,
94,
95]. However, the high cost and their impact on environmental pollution diminishes their advantage to be the leading fillers of polymer composites. To be environmentally friendly, to reduce the production cost, weight, and to improve the tribological properties, the synthetic fiber-based composites are being replaced by natural fiber composite materials. In recent years, the comparative analysis of the composite materials reinforced with natural and synthetic fibers, which can be found in
Table 4, and their tribological behavior have been under investigation by many researchers [
45,
91].
To explore the tribo-potential of natural fibers as fillers of the thermoset polymers, in [
49] is investigated adhesive wear resistance of sugarcane fiber/polyester composite (SCFP) and compared with glass fiber/polyester composite (GFP) samples. To be comparable, the tests were conducted under the same operating conditions. The strong variety in friction coefficient and wear rate was found, which depends on the fiber length into the composites. For the SCFP samples with 1, 5, and 10 mm fiber length it is reported that the wear rate decreased with the increasing length of fibers from 1 to 5 mm. Employing the 10 mm fiber length, the wear rate increased. The wear rate decreased by 20–50% and the friction coefficient reduced to the lowest level (0.015) at high applied load when employing the 5 mm fiber length. However, an increased wear rate of 40–70% was recorded when the fiber length was 10 mm.
In [
91] the authors investigated the abrasive wear behavior of oil palm fiber/polyester composite (OPFP) in comparison with chopped strand mat glass fiber/polyester (CGFP). Against different grades of SiC abrasive paper (400, 1000, and 1500) the samples were tested at a rotation speed of 50–100 rpm and applied loads of 5–20 N for a 3 min duration. Better tribological behavior was shown by OPFP, while CGFP contributes better mechanical characteristics.
The superiority of NFRCs to synthetic fiber-based composites is proved in [
36] where the epoxy is used as a resin reinforced with jute fibers and glass fibers. The erosion wear tests were conducted according to ASTM G76-07 under the operating parameters presented in
Table 5.
Taking into account the impingement angle, the authors concluded the jute/epoxy composite exhibited better weight loss resistance than glass/epoxy when the impingement angle was 90° and 30° for a brittle and ductile erosion, respectively. They reported the jute composites to provide the best erosion resistance of all the composites.
Table 6 summarizes the relevant investigations on the tribological characteristics of the NFRCs found in the scientific literature.