Finite Element Analysis of Large Plastic Deformation Process of Pure Molybdenum Plate during Hot Rolling
Abstract
:1. Introduction
2. Experimental Details
3. Finite Element Model
4. Results and Discussion
4.1. Analysis of Deformation Zone
4.1.1. Analysis of Temperature Field
4.1.2. Analysis of Stress Field
4.1.3. Analysis of Strain Field
4.2. Optimization of Process Parameters
4.2.1. Effect of Machining Parameters on Surface Chilling Layer
4.2.2. Effect of Processing Parameters on the Additional Stress along the Width of Plate
4.2.3. Effect of Reduction on Additional Strain in Rolling Direction
4.3. Model Validation Process
5. Conclusions
Author Contributions
Funding
Conflicts of Interest
References
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Pass No. | Thickness before Rolling (mm) | Thickness after Rolling (mm) | Reduction | |
---|---|---|---|---|
Unidirectional Hot Rolling (UHR) | Cross Hot Rolling (CHR) | |||
1 | 13.2 | 10.56 | 20% | 20% |
(The pass interval rotates 90° along the vertical rolling plane) | ||||
2 | 10.56 | 7.88 | 25.38% | 25.38% |
Material | Pure Molybdenum |
---|---|
Dimensions of initial plate (mm) | 13.2 × 50 × 100 |
Diameter of roll (mm) | 400 |
Width of roll (mm) | 500 |
Number of elements | 19,200 |
Rolling speed (rad/s) | 2.6 |
Initial temperature of plate (°C) | 1320 |
Initial temperature of roll (°C) | 30 |
Coefficient of friction | 0.3 |
Contact heat transfer coefficient between plate and roll (kW m−2 K−1) | 10.5 |
Integrated heat transfer coefficient to environment (kWm−2 s−1 K−1) | 0.025 |
Coefficient of plastic work dissipated into heat | 0.9 |
Coefficient of friction work dissipated into heat | 0.95 |
Air cooling time from heating furnace to rolling mill (s) | 5.0 |
Interval time between passes (s) | 2.5–3.0 |
Simulation Value | Experimental Value | |
---|---|---|
Before first pass | 1298.5 °C | 1307.8 °C |
Before second pass (UHR) | 1273.2 °C | 1261.6 °C |
Before te second pass (CHR) | 1271.9 °C | 1253.5 °C |
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Han, J.; Cheng, Q.; Hu, P.; Xing, H.; Li, S.; Ge, S.; Hua, X.; Hu, B.; Zhang, W.; Wang, K. Finite Element Analysis of Large Plastic Deformation Process of Pure Molybdenum Plate during Hot Rolling. Metals 2023, 13, 101. https://doi.org/10.3390/met13010101
Han J, Cheng Q, Hu P, Xing H, Li S, Ge S, Hua X, Hu B, Zhang W, Wang K. Finite Element Analysis of Large Plastic Deformation Process of Pure Molybdenum Plate during Hot Rolling. Metals. 2023; 13(1):101. https://doi.org/10.3390/met13010101
Chicago/Turabian StyleHan, Jiayu, Quan Cheng, Ping Hu, Hairui Xing, Shilei Li, Songwei Ge, Xingjiang Hua, Boliang Hu, Wen Zhang, and Kuaishe Wang. 2023. "Finite Element Analysis of Large Plastic Deformation Process of Pure Molybdenum Plate during Hot Rolling" Metals 13, no. 1: 101. https://doi.org/10.3390/met13010101