Investigating the Effects of Graphene Nanoplatelets and Al4C3 on the Tribological Performance of Aluminum-Based Nanocomposites
Abstract
:1. Introduction
- To identify the optimal concentration of GNPs for minimizing the coefficient of friction and the mass wear of the nanocomposites, both annealed and non-annealed.
- To examine the role of Al4C3, which forms in the annealed Al/GNPs nanocomposite, on the tribological performance of the nanocomposites.
2. Materials and Methods
2.1. Materials
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2.2. Production Method
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- Powder mixing in a planetary agate ball mill. The content of the graphene in the powder mixtures varied from 0.1 wt.% to 1.1 wt.% with an increment of 0.2 wt.%.
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- Hot extrusion. Seven bars of the aluminum-based nanocomposite reinforced with graphene nanoplatelets with 12 mm in diameter were produced, including one of pure aluminum.
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- Heat treatment. In order to obtain nanosized carbides at the Al/GNP interface, annealing with the following parameters was performed: heating temperature, 610 °C; holding time, 3 h; cooling ambiance, air out of the furnace.
2.3. Characterization Methods
3. Results and Discussion
3.1. Morphological Analysis of the Worn Surfaces
3.2. XRD and TEM Analysis
3.3. Wear Behavior
4. Conclusions
- The results showed that the addition of GNPs to aluminum-based nanocomposites increased the coefficient of friction (CF) by approximately 44% when comparing 0.1 wt.% GNP to 0.5 wt.% GNP. However, the CF decreased by 15% when the GNPs concentration increased to 1.1 wt.%. The optimal concentration of GNPs for minimizing the CF of Al-based nanocomposites was 0.1 wt.%.
- The presence of Al4C3 in the annealed Al/GNPs composite had a positive effect on the CF at low GNP concentrations, with a 38% increase at 0.1 wt.% GNPs. However, this effect diminished as the concentration of GNPs increased.
- The findings also indicated that the mass wear of the Al-based nanocomposites increased with the concentration of GNPs. When comparing the Al with 0.1 wt.% GNP to 0.5 wt.% GNP, it showed a 46% increase in the mass wear. Further increasing the GNPs concentration to 1.1 wt.% led to a 202% increase in the mass wear, which may have been due to the agglomeration of GNPs at higher concentrations.
- By comparing all the concentrations of the annealed Al/GNPs (0.1–1.1 wt.%) composite with the presence of Al4C3, an increase in the mass wear was observed corresponding to the increase in the GNPs concentrations. The annealed Al/GNPs with 0.1 wt.% GNP and Al4C3 had a mass wear that was approximately 38% higher than that of Al with 0.1 wt.% GNPs. However, the effect of Al4C3 on the mass wear tended to diminish as the concentration of GNPs increased.
- The mass wear of the annealed Al with 0.5 wt.% GNPs and Al4C3 was 27% higher than that of Al with 0.5 wt.% GNPs. The mass wear of the annealed Al with 1.1 wt.% GNPs with Al4C3 was 52% lower than the Al composite with 1.1 wt.% GNPs. This may have been due to the agglomeration of GNPs at higher concentrations and the formation of weak interfacial bonding between the Al matrix and GNPs.
5. Future Scope
- Investigating the effect of the different processing techniques on the tribological properties of Al-based nanocomposites, such as the varying extrusion parameters or annealing temperatures.
- Investigate the effect of GNPs on the mechanical and wear behavior of the Al/Al2O3 composites.
- Conducting in-depth studies to understand the mechanisms behind the observed changes in the tribological behavior with varying GNP concentrations, including the role of agglomeration, interfacial bonding and other factors.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 82.74 | 15.85 | 0.67 |
2 | - | 97.70 | 2.30 |
No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 77.57 | 10.38 | 12.04 |
2 | 6.97 | 49.86 | 43.17 |
No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 87.34 | 8.95 | 3.71 |
2 | 74.09 | 18.55 | 7.36 |
3 | 13.70 | 61.38 | 24.91 |
No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 82.36 | 8.12 | 9.53 |
2 | 13.15 | 49.22 | 37.63 |
No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 71.82 | 26.00 | 2.18 |
2 | 62.50 | 35.19 | 2.30 |
3 | - | 85.89 | 14.11 |
No. Analysis | C | Al | Fe |
---|---|---|---|
1 | 72.30 | 16.46 | 11.23 |
2 | 52.46 | 31.17 | 5.04 |
3 | 12.94 | 65.75 | 21.31 |
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Kolev, M.; Lazarova, R.; Petkov, V.; Mourdjeva, Y.; Nihtianova, D. Investigating the Effects of Graphene Nanoplatelets and Al4C3 on the Tribological Performance of Aluminum-Based Nanocomposites. Metals 2023, 13, 943. https://doi.org/10.3390/met13050943
Kolev M, Lazarova R, Petkov V, Mourdjeva Y, Nihtianova D. Investigating the Effects of Graphene Nanoplatelets and Al4C3 on the Tribological Performance of Aluminum-Based Nanocomposites. Metals. 2023; 13(5):943. https://doi.org/10.3390/met13050943
Chicago/Turabian StyleKolev, Mihail, Rumyana Lazarova, Veselin Petkov, Yana Mourdjeva, and Diana Nihtianova. 2023. "Investigating the Effects of Graphene Nanoplatelets and Al4C3 on the Tribological Performance of Aluminum-Based Nanocomposites" Metals 13, no. 5: 943. https://doi.org/10.3390/met13050943
APA StyleKolev, M., Lazarova, R., Petkov, V., Mourdjeva, Y., & Nihtianova, D. (2023). Investigating the Effects of Graphene Nanoplatelets and Al4C3 on the Tribological Performance of Aluminum-Based Nanocomposites. Metals, 13(5), 943. https://doi.org/10.3390/met13050943