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Article

Non-Destructive Multi-Feature Analysis of a Historic Wooden Floor

1
Building Engineering School, University of Granada, 18071 Granada, Spain
2
Department of Animal Biology (Zoology), University of Córdoba, 14071 Córdoba, Spain
*
Author to whom correspondence should be addressed.
Buildings 2022, 12(12), 2193; https://doi.org/10.3390/buildings12122193
Submission received: 9 November 2022 / Revised: 28 November 2022 / Accepted: 7 December 2022 / Published: 12 December 2022
(This article belongs to the Special Issue Advances in Building Conservation)

Abstract

:
Wood is very present in the structures of old buildings and real estate with historical value. Yet, as a biodegradable material, it is highly vulnerable to adverse environmental conditions, such as permanent high humidity and attacks by xylophages. Furthermore, being a natural material, wood has great potential for low-carbon building within a circular economy. To preserve historical wooden structures, periodic inspections, preferably non-destructive or minimally invasive, are needed. Inspection may involve visual or resistographic testing techniques. However, both of these methods are time consuming and inaccurate. In this work, the joint use of techniques is proposed, in order to make multi-feature decisions about the repair or replacement of elements. The acoustic emission technique is proposed to determine active xylophages, the elastic wave technique to determine the dynamic elastic modulus and the resistance class, and finite element numerical modelling to determine the state of deformation and structural capacity. An old beam floor from a historic building in the center of Granada, Spain, was used as a practical case. The results demonstrate the effectiveness of a multi-analysis, instead of a single analysis, in arriving at correct decision making.

1. Introduction

Wood, a material widely used in historic and heritage buildings, is highly vulnerable to adverse scenarios, especially xylophages and decay caused by permanent humidity [1]. For an apparently deteriorated wooden structure, it is essential to make a correct diagnosis about intervention to preserve or replace it. When dealing with a structure in a historical monument, any restorative/conservative treatment must follow protocols based on scientific knowledge [2]. It is essential to determine the presence of xylophages in the wood, as well as its loading capacity, mechanical behavior and state of conservation. There may be a loss of density, stiffness and strength as a result of xylophage activity or rotting, which could have decisive influence on the building’s structural safety.
The damage generated by xylophages, mainly woodworms and termites, can even lead to a total loss of resistance (Figure 1). Early detection of xylophages is essential, and may be approached through traps or fumigation techniques [3]. Most often, xylophages are detected by visual inspection to spot the tunnels they form, or by hitting to note if a hollow sound is produced [4]. These procedures are imprecise, however; they cannot distinguishing whether the galleries are due to current or past activity [5]. Visual inspection also takes time and can only be carried out on accessible faces of the beam that are not hidden by other materials. The bait-based detection method is effective for treatment [6], but the materials need to be opened to control termite activity. Thermography techniques can also be applied for the evaluation of woodworm tunnels, knots, and non-homogeneities at some depth in wood specimens [7,8,9,10,11]. Techniques based on recording the noise generated during insects’ activity are more commonly used by companies contracted for the assessment of real buildings [6]; yet, acoustic devices may also record environmental noise not coming from the activity of the xylophages [4]. As an alternative, the acoustic emission (AE) method [12,13,14,15,16,17,18,19,20] effectively correlates an acoustic source generated by variations in the strain field of a material or structure through the signals recorded by piezoelectric sensors with sufficient sensitivity to frequencies above 20 kHz in the ultrasound range. Among other applications, AE can be used for wooden structure inspection and the determination of termite activity [21,22,23,24,25]. The activity of the xylophages—their feeding on wood, their movements and blows to communicate—generates very minor variations in the strain field of the wood; they are the source of elastic waves of acoustic emission that can reach the sensor in the surface, be converted to electrical signals and finally be analyzed.
Some research explores variations in termite activity in conjunction with changes in humidity and temperature [24,25] recorded by sensors at a resonance frequency around 140 kHz. Other studies discern signals from worker termites caused by their movement or head-hitting, but at frequencies lower than 22 kHz [22,26,27]. Subterranean termites (Reticulitermes ssp.) are the most destructive insects for wooden buildings in temperate regions such as Mediterranean Europe [28]. National and international standards classify these termites as a problem for entire municipalities, urging the establishment of protocols and mechanisms to address the plague. Our research study aims to show that an adequate acquisition and analysis of acoustic emission signals provides key information about the impact of active xylophage larvae in real time, by using resonant piezoelectric sensors at 150 kHz.
Another essential factor is the load-bearing capacity of the elements involved in the work. The decision to maintain or replace them in view of their elastic and resistant properties will determine its economic cost, execution times and environmental sustainability.
When the structural wooden elements of heritage buildings were installed, there were no specific standards or methods for classifying wood based on its strength class. Hence, many lack sufficient resistance for the expected loadings, especially in the long term. Deterioration, owing to xylophages and decay, or simply to mechanical creep or a change in use, implies a decreased bearing capacity.
The most popular technique used to determine the density and bearing capacity of wooden structural elements relies on penetration records made with resistographs [4,29,30]. This technique can provide the density change profiles of the element as well as a rough estimate of its modulus of rupture. However, it does not give the modulus of elasticity (stiffness), a physical feature of great relevance to appraise the long-term deflection that an element may undergo. Alternatively, acoustic techniques that record elastic waves generated by an impact hammer are becoming popular. The difference in arrival times of elastic waves generated by the impact hammer indicates the wave propagation velocity. In addition, the density of the element can be estimated through minor extractions of material to derive the dynamic modulus of elasticity of the element, and therefore its strength class [31,32]. It must be stressed that the propagation velocity is not constant throughout such structural elements, mainly due to the intrinsic defects of the wood (fiber deviations, knots, cracks, etc.). Secondly, the arrival time of the wave at the emitting and receiving sensors determines the effectiveness of the technique. To mitigate these two weaknesses, we propose using the Akaike method instead of the classical threshold method [32,33,34,35,36] to determine the arrival time of the waves, as well as a linear regression between the distance and the time of the flight of the wave along the element, so as to obtain a significant average value for the wave propagation velocity.
Another tool of enormous power for the analysis of structures, including wooden structures, is numerical simulation [37,38]. The present work proposes taking the experimental measurements of each element’s density, the geometry measured in situ, and the modulus of elasticity as measured by the acoustic technique described above to carry out a numerical modelling that gives the ultimate limit state (ULS), service limit state (SLS) and fire resistance according to current standards. These parameters are needed to assess the structural behavior of the elements under new loading scenarios.
With all this information, a set of five mechanical characteristics of the element can be created: (1) its strength class obtained by visual classification; (2) its strength class obtained by means of elastic waves; (3) the ULS; (4) the SLS; and (5) resistance to fire. Based on these five characteristics, classification criteria are proposed for the elements. They aid the decision making of the owner of the structure and the engineering office about replacement, repair/reinforcement or conservation.
The proposed multi-feature methodology (experimental and numerical) is described in the wake of its application to a floor, consisting of 16 wooden beams, within a historic building in the center of Granada, Spain.

2. Materials and Methods

2.1. General Description of the Historical Building (Merced Convent)

In 1492, the Catholic Monarchs of Spain distributed among different ecclesiastical orders the land and houses left behind by exiles. One beneficiary was the Order of Mercy. In 1514, construction began in Granada of the church of La Merced, open and operative in 1530 (Figure 2). The building was designed in the shape of a Latin cross, with a mixture of late Gothic and Renaissance styles. Originally, the building had a set of Hispano-Muslim coffered ceilings, as well as a wood-paneled ceiling of enormous value, partly kept in storage in the famous monument the Alhambra. In 1639, the first monastic cloister with a square patio was inaugurated, whose central cloister features 36 arches in local marble. Between 1843 and 1846, the building had a uniquely military use, entailing extensive works in order to house up to 1000 soldiers. The wooden beams of the study floor that serve as an example of this work were included in this rehabilitation, along the western façade of the building (Figure 2). Since 12th July 1922, the National Monuments Commission has protected the building as a Site of Cultural Interest (BIC).
The floor of the study is located on the Convent’s first floor, and is made of local Sylvestris pine beams supported on lime-earth walls about 800 mm thick. The floor has 16 beams with an average section of 210 × 300 mm and an average length of 6800 mm, the average distance between axes being 77 mm (Figure 3). The beams were in the walls for around 200 mm without being embedded, thus constituting a bi-supported slab. The beams along their length presented variations in section. For this reason, five section measurement points were established, two at the beam heads (S1 and S5) and three more at L/4, L/2 and 3L/4, L being the total length of each element.

2.2. Acoustic Emission Analysis

Acoustic emission testing is an effective and passive NDT (non-destructive testing) method for monitoring the behavior of materials or structures when they are subjected to a change in the strain field. AE is the means by which energy is released, in the form of elastic waves within a material subjected to changes in the strain field produced by external actions. AE waves travel from the source through the structure and to its surface, where they can be detected by an AE sensor (piezoelectric sensor). The sensor can be mounted at some distance from the source, depending on the material attenuation (Figure 4). Thus, acoustic emission waves can be sourced by deformation processes, crack growth, dislocation movement, impact processes, friction, etc. A main advantage of AE testing, with respect to other NDT methods, is its ability to detect AE signals in real time as they are released from the materials themselves during the progress of the AE sources.
Transient acoustic emission signals can be generically characterized as shown in Figure 5. The traditional characteristics of these signals are the peak amplitude (A, dB) defined as the voltage of the transient, the duration (D, µs) defined by the time interval between the first and the last time the signal crosses the detection threshold, and the rise-time (RT, µs) defined as the interval of time between the first threshold crossing and the maximum amplitude. The threshold is a parameter defined by the user. It must be higher than the background electromagnetic noise existing in the place where the measurements are made.
In this paper, the acoustic emission method was applied to determine the active presence of xylophages in two different types of test: in situ tests carried out on the wooden beams of the floor, and laboratory tests with Reticulitermes termites artificially inoculated in wooden specimens.
The on-site inspection was carried out using single-channel portable equipment from Vallen Systeme® (Wolfratshausen, Germany) for the acquisition of the acoustic emission signals. The sensors used were VS150H from Vallen Systeme®, with a resonance frequency of around 150 kHz; they were placed on a base of silicone grease to ensure adequate transmission of acoustic waves between the wood and the sensor. In addition, a clamp was placed to ensure that the coupling remained stable during the test. After placing the sensor, the correct coupling was verified using a Nielsen HSU source (pencil lead break, PLB). A sampling frequency of 10 MHz and filtering in the band (70–300) kHz were established during the acquisition of the signals to avoid mechanical and electromagnetic environmental noise. Acoustic emission measurements were made at the ends of each beam and along every 30 cm of each beam. The photograph in Figure 6a depicts measurement on one of the beams.
For the tests carried out in the laboratory, Reticulitermes termites (Figure 7) were inoculated in a specimen of Sylvestris pine wood measuring 220 × 56 × 40 mm. The termites, specifically 200 workers and 8 soldiers, were stored in a plastic container. It had a small amount of moistened substrate, along with small pieces of wood from the same test tube as the food, to observe how the termites made their way through the connecting tube to the perforation provided in the specimen (Figure 6b). In the part closest to the edge of the specimen, the perforation was 2 cm long and 10 mm in diameter, followed by a second, narrower perforation 5 mm in diameter and 2 cm long.
The acoustic emission activity of termites was recorded continuously for 24 h after 83 days’ inoculation. During that time, to guarantee the survival of the termites, the test was carried out in a closed, ventilated room with little light, a constant temperature of 26 ± 2 °C and a relative humidity higher than 70 ± 5%. The acoustic emission activity in the laboratory tests was recorded by means of Vallen Systeme® AMSY-6 equipment, as shown in Figure 6b, using VS150H sensors. A threshold of 30.1 dB, a sampling frequency of 5 MHz, preamplifiers with a gain of 34 dB and filters of (35, 800) kHz were chosen.

2.3. Elastic Wave Analysis

For each wooden beam of the floor, the dynamic modulus of elasticity (MoEdyn) was obtained by means of the elastic wave technique. It was applied on a central area of the element, 200 mm long, in which the bending moment is maximum. Fakopp SD-02 sensors were driven into the wood with a pointed end in a 45° direction, in order to properly transmit the P mode of the elastic waves generated with an impact hammer weighing 100 g on the one of the sensors (Figure 8). To record the signals, a Picoscope® oscilloscope (Saint Neots, UK) with a bandwidth of 20 MHz and a sampling frequency of 80 MS/s was used. The sensor tips were driven to a depth of 15 mm. Using a system of two separate sensors with a separation d, the time of flight of the elastic wave (ToF) was obtained (Δt = t2 − t1), where t1 and t2 are the arrival times of the wave to each sensor and c = d/Δt is the propagation velocity.
However, due to the heterogeneity of the wood and the presence of defects, the propagation velocity can vary considerably at different distances between sensors. To take this effect into account, a technique was applied by placing an impact sensor that acts as a wave emitter (E) and four receiving sensors (Ri; i: 1–4) spaced 500 mm apart, as depicted in Figure 8. In this way, the propagation velocity could be obtained as the slope of the regression line that best fits the relationship between the distance from sensors E and Ri (di) and the arrival times’ difference (Δti).
As expected, determining the arrival time of the signal is a critical aspect. Our previous work [33] showed that the Akaike method (AIC) introduces a significant improvement when it comes to obtaining the arrival time of a signal. This method acknowledges the fact that before the arrival of the wave, the recorded signal is purely electromagnetic noise with a high entropy. Yet, after the arrival of the wave, the entropy of the signal must be lower. Therefore, the arrival time can be obtained as the point at which the entropy difference of the time signal becomes its maximum, that is, when the Akaike function reaches the maximum value. This function is defined as:
AIC(k) = k · log (variance (x (1: k)) + N − k − 1) · log (variance (x (k + 1: N))
where N is the total number of signal data and k is the order of each signal sample, which varies from 1 to N. Thus, the arrival time at each sensor, ti, is given by the time at which the absolute minimum of the AIC function is obtained.
When the propagation velocity of the elastic wave is known, c, an estimation of the dynamic elasticity modulus of each beam, can be obtained as [39]
MoEdyn = ρ·c2
where ρ is the density of the beam. The density was obtained by extractions (micro-cores) carried out with a Trephor35 auger (Figure 9a). The sample was taken from areas of each beam away from knots, cracks and other pathologies. These micro-cores were 4 mm in diameter and 25 mm long. However, according to the EN 384:2016+A:2018 [40] standard, the MoEdyn must be corrected to a reference relative moisture content of 12%. To do this, it is necessary to determine the actual relative moisture content of each beam when the elastic wave testing is carried out. This was measured by means of the HML701A hygrometer (Figure 9b) at five points on each beam to derive an average value. Accordingly, the corrected elastic modulus is given by:
MoEdyn,c = MoEdyn (1 + 0.01 (u − uref))
where u is the actual moisture content of the beam and uref is the reference moisture content (12%). Finally, once MoEdyn,c and the density of each beam were known, its strength grade was assigned following the EN 384:2016+A:2018 [40].
For comparison reasons, the floor owner supplied only four of the 16 beams (beams numbered 1, 2, 14 and 15) when they were removed from the building. It was not possible to obtain more beams. These four beams were subjected to a mechanical four-point bending test in the elastic zone using a multi-testing machine (Figure 10). In this way, the elastic modulus, MoEst, and its corrected value at 12% moisture content, MoEst,c, were obtained.

2.4. Visual Analysis

Visual analysis was carried out for each wooden beam to appraise its characteristics and pathologies. Once its density and moisture content were known, the dimensions of the element were measured in five sections to establish possible section losses, as explained in Section 2.1.
Assessment of decay of the material due to biotic attacks (Figure 11a) focused on the presence of galleries generated by xylophages and woodworms. It was not possible to visually determine whether the presence of these galleries owed to current or past activity. However, this analysis was correlated with the acoustic emission activity detected for each element, as described in Section 3.1.
In addition to the diagnosis of pathologies, a visual classification of each element was carried out following the Spanish standard UNE 56544:2022 [41] for coniferous wood, with the aim of assigning it a visual strength grading. The parameters measured were (Figure 12):
  • Knots; these are singularities of the wood stemming from the presence of branches of the tree (Figure 11b). All knots were measured, including their diameter and their position on the beam. It was determined if they constituted through knots, edge knots or grouped knots.
  • Splits; these are cracks in the radial and axial direction, occurring in wood when the resistance values are exceeded due to growth stresses or drying among other reasons (Figure 11c). Their length and position on the beam were determined. It was also determined whether they were non-passing splits, i.e., passing through the end or not through the end.
  • Wanes; this defect appears in solid timber when, on one of its edges, part of the original curvature of the trunk is visible due to the absence of wood (Figure 11d). Wanes were classified according to their length and their relative dimension.
According to the thickness of the study piece (b) and all the characteristics examined, the visual strength class assigned could be MEG or Rejection. MEG is defined as structural wood of coarse squareness, and Rejection means that the element is not suitable for structural use. For Sylvestris pine, the visual strength class MEG corresponds to a strength class of C22.

2.5. Modelling

For each floor beam, numerical modelling was performed using Dlubal RFEM® 5.27 software (Tiefenbach, Germany). Specifically, the RF-TIMBER-PRO module was used. As previously mentioned, the beams were considered to be bi-supported on the walls; that is, with a fixed support restricting 1 degree of freedom, and a slider restricting 2 degrees of freedom (Figure 13). The beams were three-dimensionally modelled as beam-type bar elements, meeting the criteria of being resistant to bending and capable of transmitting internal forces. The beams were divided into the five groupings, described in Section 2.1 (Figure 3).
For the finite element model, the Dlubal RFEM® 5.27 software was used. With the model, the behavior of the 16-beam floor was evaluated. First, it was assumed that wood behaves as a linear isotropic material depending on boundary conditions and load configuration. The input parameters used for the constitutive model were the density and dynamic elastic modulus (MoEdyn) of each element. These parameters were obtained by the elastic wave method described in Section 2.3. A Poisson’s ratio (ν) of 0.3 was used, and the shear modulus was calculated for each element according to the relationship G = MoEdyn/(2(1 + ν)). The FEM model of each beam with a length of 6.8 m, is formed by 1D bar-type elements with a length of 1.70 m each. This allowed simulation of the variations in cross section that occurred in each structural element. In order to obtain accurate results with a reasonable computational cost, a convergence analysis of the results, based on the size of the elements, was carried out. An optimal mesh size of 100 mm was used, resulting in 68 elements per beam according to its length. This leads to 69 nodes per beam. Due to the fact that the object of the evaluation is of a general size, and to simplify the modelling, the presence of defects such as knots, cracks and resin pockets was not taken into account for a general analysis. According to the parameters introduced in the constitutive model, a strength class was assigned applying the EN 338:2016 standard [42] for timer. Likewise, the floor was assigned to service class 1 as an intermediate floor between habitable spaces included in the EN 1995-1-2:2014/AC:2009 [43]. The beams with an inter-axis around 77 mm were considered to work as a set and not individually; therefore, the coefficient ksys = 1.1 was applied.
For the simulation, simple load cases were taken into account, including the following loads individually: (1) own weight of all the elements of the structure equal to 0.80 kN/m2 (CC1); (2) overload of use expected (CC2), and given future office use, a value of 2.00 kN/m2 was assigned; (3) occasional use overload (CC3), assigning a value of 2.00 kN. Figure 14 shows the numerical model of the wooden floor, with the distribution of loads distributed along each beam.
Subsequently, different load combinations were taken into account for different calculation states (Table 1): (1) ultimate limit state or depletion; (2) serviceability limit state; and (3) fire resistance. It is important to mention that the model did not include the remaining deflection, as well as the loss of section due to the wanes, the presence of cracks or knots or the loss of material caused by the presence of woodworm.
For analysis of the ULS, a safety increase coefficient of γG = 1.35 was applied for the permanent load or dead load. For the variable load or live load, γQ = 1.50 was used, combining the loads in three compositions (CR1, CR2 and CR3).
SLS was divided into three combinations: integrity of construction elements (CR5), comfort of users (CR6) and appearance of the work (CR7). For the calculation, the creep factor kdef = 0.6 was taken into account, in accordance with the provisions of the EN 1995-1-1:2004+A1 [44] standard for solid timber and service class 1. In addition, Ψ2 = 0.3 was applied, which is a simultaneity coefficient for the quasi-permanent value of the use overload in correspondence with the administrative use of the premises established in the EN 1990:2002/A1:2005/AC:2010 standard [45].
Finally, verification of the fire resistance of the structural elements was analyzed. A resistance R = 60 min was assigned, according to their future administrative use. This calculation was made on the lateral and lower faces, considering that the upper face is protected from fire.

3. Results

3.1. Detection of Active Xylophages by Means of the Acoustic Emission Method

3.1.1. Laboratory Test with Inoculated Reticulitermes Termites

This section shows the results obtained during the test carried out for 24 h after 83 days from the inoculation of termites in a wood sample at the laboratory. A post-processing filter was applied to exclude signals coming from electromagnetic noise, which were previously characterized by D < 21 µs and RT < 5 µs. Figure 15 shows the plots of the number of events against time (a), the peak amplitude against time (b), the maximum frequency of the spectrum of each signal against time (c) and the maximum frequency of the spectrum against peak amplitude (d). Figure 16 shows an example of a recorded transient signal and its frequency spectrum within a time window of (−10, 140) µs.

3.1.2. AE Measured In Situ on the Wooden Floor

Acoustic emission activity associated with the active presence of xylophages was detected in six of the beams, as summarized in Section 3.3. The external deterioration of the beams associated with the presence of xylophages was evident, as can be seen in Figure 11a. After the detection of AE activity, an exhaustive visual inspection was carried out and the affected exterior wood was removed. During this inspection, xylophage larvae were found, as shown in Figure 17a,b. In addition, the appearance of light-colored sawdust was associated with recent galleries, as can be seen in Figure 17d, clearly demonstrating the reason behind the acoustic emission activity.
Figure 18 indicates the amplitude of the signals recorded during 10 s of testing in the six wooden beams with the active presence of xylophages. As an example, Figure 19 shows a particular acoustic emission signal recorded in beam 1 and its frequency spectrum, with the peak around the first resonance of the sensor (150 kHz), as expected.

3.2. Acoustic Wave Analysis

Figure 20 shows the results obtained during the measurements of elastic waves carried out in beam 1 using the Akaike method (AIC) and the threshold method (TH) to determine the difference in arrival times between the sensor and the receiver, Δt. In the specific case of the threshold method, three different values were used: 5, 10 and 20 mV. The respective regression lines are shown. The slope is equal to the propagation velocity in km/s. The correlation coefficient (R2) using the Akaike method was 0.9979; meanwhile, when using the threshold method it, was lower, at 0.9422, 0.9761 and 0.9807, respectively. The propagation velocity obtained by means of the AIC technique was 4.20 km/s, while with the TH, the values were 8.58, 4.68 and 3.41 km/s, respectively, for 5, 10 and 20 mV. The variations for these velocities with respect to the one obtained with AIC amounted to 104%, 11% and −19%, respectively.
Alternatively, Figure 21 shows, for beam 1, the velocities obtained using the emitting sensor E and all the receiving sensors Ri (i: 1–4), by means of the arrival time obtained using the Akaike technique. The horizontal line represents the velocity obtained by the linear fitting. There are substantial differences between this average velocity and the individual ones, up to 31%.
Table 2 summarizes the results of the propagation velocity obtained with the AIC technique, along with density, dynamic elastic modulus, relative moisture content, moisture-corrected dynamic elastic modulus and strength grading, according to the UNE-EN 338 standard, for each of the 16 beams of the wooden floor.
Table 3 offers a comparison between the MoEdyn,c and MoEst,c for the four beams subjected to the bending test. Figure 22 shows the comparison between them and the regression line that fits the four points, resulting in a coefficient relation between the two MoEs of 1.12, with a correlation coefficient of R2 = 0.98.

3.3. Visual Analysis

The results of the visual analysis performed on each beam are summarized in Table 4, including the most important pathologies detected, the presence of active xylophages with acoustic emission and the visual strength grading, indicating the main cause of rejection.

3.4. Numerical Analysis Results

Table 5 summarizes the numerical results obtained for each combination and load situation of every beam. If a beam reaches its maximum loading capacity, a value equal to 1 (100% exhaustion) is obtained. For example, beam 2 reached 62% of its maximum capacity (0.62) for combination CR1. However, it exceeded its carrying capacity by 24% (1.24) for the CR2 combination. It is observed that the CR4 combination is the most critical, beam 16 being the one with the worst result (an exhaustion of 236%). Figure 23, Figure 24 and Figure 25 show the envelope of the resulting diagrams for the different numerical analyses—specifically, for ULS (CR1, CR2 and CR3), SLS (CR4, CR5, and CR6) and fire resistance (CR7 and CR8). The value 1.0 represents 100% of the total capacity for each variable.

4. Discussion and Conclusions

The high acoustic emission activity of the termites discerned in the controlled laboratory test (Figure 15a) shows that these xylophages are fully detectable with sensors through their non-audible emissions, i.e., through resonant sensors at 150 kHz (Figure 15b). This means that in real situations, detection is possible without the interference of ambient audible noise below 20 kHz. In addition, it was seen that their emissions were up to 75 dB in amplitude. Most of the signals emitted were in the band between 100 and 250 kHz, owing to the resonance of the sensor (150 kHz). It was also deduced that the activity is not constant throughout the day, but changes over time, including periods of inactivity; this is of enormous importance in establishing inspection programs in real buildings using this technique.
In the acoustic emission measurements carried out on the wooden beams of the floor, activity was detected in just six of the 16 beams (1, 2, 3, 4, 11 and 16). According to Figure 19, however, the activity pattern was very different in beams 2, 3 and 4—in which the intensity is homogeneous and always below 40 dB—from that in beams 1, 11 and 16, wherein the activity comprises short periods of silence and a wide range of peak amplitudes, up to about 80 dB. The low amplitude of the activity recorded in beams 2, 3, 4 is most likely due to the fact that the attenuation of the acoustic emission signal can vary considerably from one beam to the next, given their different levels of internal deterioration linked to the existence of galleries associated with xylophage activity. Moreover, in view of Table 4, which indicates that all the beams had visible cavities due to xylophages, it is noteworthy that activity was detected in only six beams. The rest probably no longer had active xylophages, but had in the past. The existing xylophages were possibly woodworms, as, when cutting the beams, some dead larvae were discovered.
From the results of the non-destructive testing of elastic waves, it follows that the Akaike technique is much more stable than the threshold technique for detecting arrival time. The latter technique is highly sensitive to the chosen threshold, which is not known a priori. Likewise, it is shown that (Figure 21) the heterogeneity of the wood makes it impossible to obtain a stable value for propagation speed throughout the beam; rather, it depends on the inspected area and the emitter–sensor distance. For this reason, it is advisable to make measurements at several points and obtain the average velocity through a regression analysis of the difference between the distance and the arrival times.
Regarding the four beams that underwent bending tests in the laboratory, a very good concordance between the dynamic elastic modulus and the static elastic modulus was obtained. A correlation coefficient of 0.986 was derived, though because of the low number of samples, this value is not statistically significant. Still, this good correlation partly validates the experimental results in the field and in the laboratory.
Table 6 shows a summary of the results obtained through non-destructive testing techniques (visual, elastic waves and numerical simulation). Five features were established in this multi-analysis: visual strength class, elastic wave strength class, bearing capacity in ULS, the SLS and fire resistance.
Due to their multiple defects, being very old sawn wood beams without any type of prior selection or grading at the sawmill, all the beams give a visual strength class of rejection. In addition, most likely owing to high deterioration by xylophages, the dynamic elastic modulus of the beams did not exceed 9700 MPa (this value is corroborated by the four flexural tests carried out), which provides a low strength class for this species (most beams are below or equal to C18). However, the number of rejections determined by the elastic wave method was much lower than that determined by visual inspection, as there were only two rejected beams (2 and 15). This finding demonstrates that visual analysis clearly underestimates the strength grading, mainly because the defects (which visually determine the strength grading) mainly affect the maximum stress (modulus of rupture). In addition, the visual classification does not take into account the position of the knots along the element in bending. This is of vital importance, as a knot in compression and close to the supports is practically harmless to the resistance capacity. However, a knot with a smaller diameter located in the zone of greater moment and tension can have a significant influence on the bearing capacity of the element.
In turn, it is seen that all the beams exceeded the limit of 0.9 for SLS, that is, the current deflection restrictions for integrity, safety, comfort and appearance. This is because these beams were put in place without any legislative framework or restrictions, which are currently key for structural design. Meanwhile, seven beams exceeded the limit of 0.9 for SLS. The main reasons for non-compliance would be the substantial variations in the sections throughout the piece and the presence of wanes, together with the low modulus of elasticity. Finally, three beams exceeded the limit of 0.9 for resistance to fire, coinciding with the beams whose section reduction was most pronounced and therefore not meeting the section margins necessary to comply with resistance R60.
As can be seen, only two beams did not comply with the all five analyzed features—beams 2 and 15, which gave very low elastic modulus values below 7000 MPa.
Having obtained the analysis features, attention turned to determining which beams should be replaced by new ones, repaired or reinforced or simply kept without intervention. To this end, the results of this study and the intrinsic heterogeneity of wood as a natural material underline that decision making, involving such an economic and heritage impact, cannot be based on a single feature. On the contrary, it is proposed that criteria should be adopted based on several features (hence the multi-feature analysis). It is necessary to establish categories or groups of deterioration levels and then establish the decision-making criteria.
For the analyzed floor, Table 7 presents a first approach to the problem based on establishing a number of features that must not exceed the established admissibility thresholds for the structural element to be considered rejected (and therefore for repair or replacement). The most restrictive case would be to consider that when one of the five variables considered does not meet the established admissibility thresholds, the beam would be automatically rejected. In this case, all 16 beams would be rejected. Similarly, if elimination is decided when at least two features do not meet the established admissibility thresholds, all 16 beams would likewise be rejected. Yet, if three features are required for rejection, only seven beams would be eliminated. The most permissive case would be to eliminate the beam only if the five characteristics are not met. In this case, just two beams would be rejected.
In the particular case of the floor of the Merced Convent, the owner of the building and the engineering office decided to establish as a substitution criterion that at least two characteristics did not meet the established admissibility thresholds. Consequently, all 16 beams were replaced.
An alternative means of proceeding with a multi-feature analysis is that represented in Table 8. It establishes up to six categories for beams, according to the number of characteristics not meeting the required admissibility threshold values. Under this classification, individual decisions can be made for each beam according to the category it pertains to. Here, the owner of the Merced Convent structure and the engineering office decided to replace all the beams that were in category 2 or higher categories, that is, all 16 beams of the floor. In Table 8, the beams in which acoustic emission detected active xylophages are also marked for practical reasons; the infected element requires treatment for xylophage elimination, and a prevention and surveillance protocol is required for the rest of the elements, given the high power of infection extending to nearby elements.
Consequently, it can be concluded that the non-destructive inspection of old wooden structures—conditioned by a high variety of wood, the existence of many natural defects, and the loss of rigidity due to decay and cavities produced by xylophages—through visual, acoustic and numerical methods can be a very powerful tool. The perspective of multi-feature analysis for decision making, aided by artificial intelligence, provides sound criteria and thresholds of acceptance and categorization to be considered by the owner of the structure and the engineering office. In order to obtain a behavior closer to reality, in future works, 3D-FEM modelling will be carried out, introducing the natural defects of wood into the model.

Author Contributions

Conceptualization, A.G. and M.G.; methodology, F.R. and E.S.; software and validation, C.C. and E.S.; formal analysis, A.G., F.R. and E.S.; investigation, C.C., F.R. and E.S.; resources, C.C. and M.G.; data curation, C.C.; writing—original draft preparation, A.G.; writing—review and editing, all authors; visualization, C.C., F.R. and E.S.; supervision, A.G.; project administration and funding acquisition, A.G. and E.S. All authors have read and agreed to the published version of the manuscript.

Funding

This research has been funded by the General Secretariat of Housing of the Office of Development, Infrastructure and Territory Planning of the Junta de Andalucía regional government (ACUSMADERA Project, UGR.20-06) and by the Program of Precompetitive Research Projects of Young Researchers of the University of Granada (PPJIA2021.31).

Data Availability Statement

Not applicable.

Acknowledgments

This work has been possible thanks to the collaboration of the owner of the building under study, MADOC (Training and Doctrine Command) of Granada, part of the Ministry of Defense of Spain, and the Dávila-Fortress company, responsible for the restoration work and the engineering office.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. (a) Termite attack detected in a private home in Albuñuelas (Granada, Spain); (b) Intervention to replace damaged beams.
Figure 1. (a) Termite attack detected in a private home in Albuñuelas (Granada, Spain); (b) Intervention to replace damaged beams.
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Figure 2. Location of the floor under study at the Merced Convent (plan of 1901).
Figure 2. Location of the floor under study at the Merced Convent (plan of 1901).
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Figure 3. Scheme of the 16 wooden beams of the floor under analysis. L: Total length of each wooden beam. S1, S2, S3, S4 and S5: Measurements points of the beam section.
Figure 3. Scheme of the 16 wooden beams of the floor under analysis. L: Total length of each wooden beam. S1, S2, S3, S4 and S5: Measurements points of the beam section.
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Figure 4. Definition of the acoustic emission method and instrumentation.
Figure 4. Definition of the acoustic emission method and instrumentation.
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Figure 5. Typical AE transient signal. V: Voltage.
Figure 5. Typical AE transient signal. V: Voltage.
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Figure 6. Acoustic emission setup (a) in situ on the wooden beams of the floor and natural environment conditions (portable acquisition system); (b) in laboratory on wooden samples under controlled conditions (laboratory acquisition system). Distances in mm.
Figure 6. Acoustic emission setup (a) in situ on the wooden beams of the floor and natural environment conditions (portable acquisition system); (b) in laboratory on wooden samples under controlled conditions (laboratory acquisition system). Distances in mm.
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Figure 7. Reticulitermes termites before inoculation.
Figure 7. Reticulitermes termites before inoculation.
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Figure 8. Layout of the sensors for the experimental determination of the MoEdyn of each wooden beam. Distances in mm.
Figure 8. Layout of the sensors for the experimental determination of the MoEdyn of each wooden beam. Distances in mm.
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Figure 9. (a) Micro-core extraction using the Trephor35 auger. (b) Measurement of the moisture content of a beam using a hygrometer.
Figure 9. (a) Micro-core extraction using the Trephor35 auger. (b) Measurement of the moisture content of a beam using a hygrometer.
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Figure 10. Beam subjected to four-point bending test.
Figure 10. Beam subjected to four-point bending test.
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Figure 11. (a) Presence of woodworm; (b) Measurement of a knot; (c) Measurement of a split; (d) Measurement of wane.
Figure 11. (a) Presence of woodworm; (b) Measurement of a knot; (c) Measurement of a split; (d) Measurement of wane.
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Figure 12. Most important defects in solid timber: knots, wanes and splits.
Figure 12. Most important defects in solid timber: knots, wanes and splits.
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Figure 13. 3D numerical modelling of the wooden beams.
Figure 13. 3D numerical modelling of the wooden beams.
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Figure 14. Modelling of the wooden floor with the assigned number and simulated loads of the 16 beams.
Figure 14. Modelling of the wooden floor with the assigned number and simulated loads of the 16 beams.
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Figure 15. AE results of termites inoculated in the laboratory test. (a) events vs. time; (b) amplitude vs. time; (c) maximum frequency vs. time; (d) maximum frequency vs. amplitude.
Figure 15. AE results of termites inoculated in the laboratory test. (a) events vs. time; (b) amplitude vs. time; (c) maximum frequency vs. time; (d) maximum frequency vs. amplitude.
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Figure 16. Acoustic emission signal recorded in the laboratory test. (a) transient signal; (b) frequency spectrum calculated in the time window indicated as a green box.
Figure 16. Acoustic emission signal recorded in the laboratory test. (a) transient signal; (b) frequency spectrum calculated in the time window indicated as a green box.
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Figure 17. (a) Damage, residue and larvae in the wooden beams associated with the presence of xylophages; (b) sawdust extracted from the galleries made by the xylophages; (c) lots of internal galleries of xylophages (current and in the past); (d) xylophage larvae found during inspection.
Figure 17. (a) Damage, residue and larvae in the wooden beams associated with the presence of xylophages; (b) sawdust extracted from the galleries made by the xylophages; (c) lots of internal galleries of xylophages (current and in the past); (d) xylophage larvae found during inspection.
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Figure 18. Amplitude of the signals recorded during 10 s on the beams with the active presence of xylophages as a function of time.
Figure 18. Amplitude of the signals recorded during 10 s on the beams with the active presence of xylophages as a function of time.
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Figure 19. Acoustic emission signal recorded on the beam 1. (a) temporal signal; (b) frequency spectrum calculated in the time window indicated as a green box.
Figure 19. Acoustic emission signal recorded on the beam 1. (a) temporal signal; (b) frequency spectrum calculated in the time window indicated as a green box.
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Figure 20. Wave propagation velocity obtained using the AIC and the TH techniques with different thresholds: 5, 10 and 20 mV.
Figure 20. Wave propagation velocity obtained using the AIC and the TH techniques with different thresholds: 5, 10 and 20 mV.
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Figure 21. Elastic wave propagation velocity obtained for beam 1 using the AIC technique. In blue rhombuses: obtained individually by means of the pair sensor E-Ri (i:1–4). On a horizontal line: obtained by a linear fitting.
Figure 21. Elastic wave propagation velocity obtained for beam 1 using the AIC technique. In blue rhombuses: obtained individually by means of the pair sensor E-Ri (i:1–4). On a horizontal line: obtained by a linear fitting.
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Figure 22. MoEst,c versus MoEdyn,c.
Figure 22. MoEst,c versus MoEdyn,c.
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Figure 23. ULS diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 90% of the structural capacity.
Figure 23. ULS diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 90% of the structural capacity.
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Figure 24. SLS diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 100% of the structural capacity.
Figure 24. SLS diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 100% of the structural capacity.
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Figure 25. Fire resistant diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 100% of the fire capacity.
Figure 25. Fire resistant diagram of the different beams of the floor (% of the maximum capacity). The sections marked in red among the beams indicate reaching 100% of the fire capacity.
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Table 1. Combinations of loads included in the numerical simulation.
Table 1. Combinations of loads included in the numerical simulation.
CombinationCalculation State
Ultimate limit state (ULS—fundamental)
CR1γq CC1Self weight
CR2γG CC1 + γQ CC2Self weight + live load
CR3γG CC1/p + γQ CC3Self weight + individual load
Serviceability limit state (SLS)
CR4kdef CC1/p + (1+ Ψ2 kdef) CC2Characteristic/rare
CR5CC2Characteristic/quasi-permanent
CR6(1+ kdef) CC1/p + Ψ2 (1+ kdef) CC2Quasi-permanent
Fire resistant (ULS—accidental)
CR7CC1 + 0.50 CC2Accidental—psi-1,1
CR8CC1 + 0.50 CC3Accidental—psi-1,2
Table 2. Non-destructive testing results and strength grading.
Table 2. Non-destructive testing results and strength grading.
BeamVelocity (km/s)Density (kg/m3)MoEdyn (MPa)Moisture Content
(%)
MoEdyn,c (MPa)Strength Grading
14.2153192829.59050C18
23.6852470059.36816Rejection
34.1051685499.28309C16
44.1248480668.97816C14
54.2944480689.37850C14
64.1946379998.87743C14
73.8959989439.58719C16
84.4348593608.79052C18
94.5449610,0968.99783C20
103.9355484319.58220C16
113.9449375569.27344C14
124.6744696009.19321C18
133.9853483479.08096C16
144.1253689529.18692C16
154.0343769959.06785Rejection
163.9049874849.37282C14
Table 3. MoEst,c and MoEdyn,c comparison for the four beams tested to bending.
Table 3. MoEst,c and MoEdyn,c comparison for the four beams tested to bending.
BeamMoEst,c (MPa)MoEdyn,c (MPa)
190159050
264946816
1483008692
1562086785
Table 4. Summary of pathologies, and visual strength class according to UNE 56544:2022 [41], including the main cause of rejection for each beam.
Table 4. Summary of pathologies, and visual strength class according to UNE 56544:2022 [41], including the main cause of rejection for each beam.
BeamPathologiesActive
Xylophages
Visual GradingMain Cause of Rejection
1WoodwormYesRejectionWane
2Reduced cross-section in beam center, woodworm, cracks, twistYesRejectionWane
3High humidity in beam head S1, woodworm, twist in beam head S1YesRejectionWane
4High humidity, woodworm, crack in tensile crack (1400–1700 mm), twist (0–2500 mm)YesRejectionKnot
Wane
5Woodworm, crack in tensile knot (1400 mm) RejectionWane
6Woodworm, high humidity in beam head S1, internal cavity, high reduced cross-section in beam head S5, deficient support in beam head S1 (170 mm) RejectionKnot
Wane
7Woodworm, crack in tensile crack (4900 mm) RejectionKnot
Wane
8Woodworm, twist in beam head S1 (0–2000 mm) RejectionWane
9Woodworm, crack in tensile knot (5000 mm), high presence of knots in beam center RejectionWane
10Woodworm, twist in beam head S1 (0–1850 mm), concentration of grouped knots in beam center (diameter = 110 mm) RejectionWane
11Woodworm, high deflection, reduced cross-section in end of beamYesRejectionWane
12Woodworm, twist in beam head S5 RejectionWane
13Woodworm, twist in beam head S1, large knots in tensile part of beam center, reduced cross-section in beam head S5 RejectionWane
14Woodworm, slight twist (1700–5000 mm) RejectionWane
15Woodworm RejectionKnot
16Woodworm, twistYesRejectionKnot
Wane
Table 5. Summary of results for each combination and load situation. Cases of almost non-compliance with the minimum required (higher or equal to 90%) under the imposed loads are marked in orange.
Table 5. Summary of results for each combination and load situation. Cases of almost non-compliance with the minimum required (higher or equal to 90%) under the imposed loads are marked in orange.
BeamULSSLSFire Resistance
IntegrityComfortAppearance
CR1CR2CR3CR4CR5CR6CR7CR8
10.370.780.481.260.720.900.640.46
20.621.240.461.881.041.382.531.44
30.430.860.311.781.001.270.730.40
40.410.850.301.841.041.310.680.38
50.380.800.501.490.841.060.660.48
60.430.910.321.921.091.370.740.40
70.470.940.351.720.951.270.780.45
80.430.910.321.680.951.190.740.41
90.380.780.291.220.680.890.600.34
100.430.650.321.630.901.190.700.40
110.320.640.241.260.700.920.470.27
120.380.810.291.350.760.960.640.35
130.410.830.311.570.871.150.660.38
140.491.000.361.841.031.330.840.47
150.440.950.331.881.071.310.990.54
160.651.380.482.361.341.661.620.88
Table 6. Summary of characteristics considered in non-destructive testing multi-analysis. ULS, SLS and Fire resistant indicate the % of load capacity exhausted. A percentage of 90 was established as the admissibility threshold for the ULS, SLS and Fire resistance features. Non-rejection strength class was established as the admissibility threshold for strength grading, both in visual and elastic wave methods.
Table 6. Summary of characteristics considered in non-destructive testing multi-analysis. ULS, SLS and Fire resistant indicate the % of load capacity exhausted. A percentage of 90 was established as the admissibility threshold for the ULS, SLS and Fire resistance features. Non-rejection strength class was established as the admissibility threshold for strength grading, both in visual and elastic wave methods.
BeamVisual
Grading
Elastic Waves GradingULS (%)SLS (%)Fire Resistant (%)
1RejectionC18 >90
2RejectionRejection>90>90>90
3RejectionC16 >90
4RejectionC14 >90
5RejectionC14 >90
6RejectionC14>90>90
7RejectionC16>90>90
8RejectionC18>90>90
9RejectionC20 >90
10RejectionC16 >90
11RejectionC14 >90
12RejectionC18 >90
13RejectionC16 >90
14RejectionC16>90>90>90
15RejectionRejection>90>90>90
16RejectionC14>90>90
Table 7. Rejected beams as a function of the number of non-passing features considered for rejection.
Table 7. Rejected beams as a function of the number of non-passing features considered for rejection.
Number of Non-Passing Features Considered for RejectionRejected BeamsNumber of Rejected Beams
≥11–1616
≥21–1616
≥32, 6–8, 14–167
≥42, 15–163
≥52, 152
Table 8. Categories of damaged beams depending of the number of non-passing features. With * are the beams at which acoustic emission associated with active xylophages was detected.
Table 8. Categories of damaged beams depending of the number of non-passing features. With * are the beams at which acoustic emission associated with active xylophages was detected.
CategoryNumber of Non-Passing FeaturesBeams
552*, 15
4416*
336, 7, 8, 14
221*, 3*, 4*, 5, 9, 10, 11*, 12, 13
11-
00-
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Cruz, C.; Gaju, M.; Gallego, A.; Rescalvo, F.; Suarez, E. Non-Destructive Multi-Feature Analysis of a Historic Wooden Floor. Buildings 2022, 12, 2193. https://doi.org/10.3390/buildings12122193

AMA Style

Cruz C, Gaju M, Gallego A, Rescalvo F, Suarez E. Non-Destructive Multi-Feature Analysis of a Historic Wooden Floor. Buildings. 2022; 12(12):2193. https://doi.org/10.3390/buildings12122193

Chicago/Turabian Style

Cruz, Carlos, Miquel Gaju, Antolino Gallego, Francisco Rescalvo, and Elisabet Suarez. 2022. "Non-Destructive Multi-Feature Analysis of a Historic Wooden Floor" Buildings 12, no. 12: 2193. https://doi.org/10.3390/buildings12122193

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