The Influence of the Prestressing Level of the Fully Threaded Anchor Bar on the Corrosion Rate
Abstract
:1. Introduction
2. Materials and Methods
2.1. Material
2.2. Calibration of Effective Uniform Corrosion
2.3. Sample Preparation and Electrical Current Connection
2.4. Theoretical Calculation Using Faraday’s Law
2.5. Influence of Electric Current Value
2.6. Influence of Prestressing Level on Corrosion
2.7. Evaluation Method Using Weight Loss
2.8. Summary of All Experimental Samples
3. Discussion
3.1. Corrosion Morphology
3.2. Influence of Electric Current Value
3.3. Electric Current Efficiency
3.4. Effect of Prestressing Level on Corrosion
4. Conclusions
- The distance of the copper (as a cathode) from the sample has a significant effect on the course and outcomes of the experiment. If the copper is very close, the sample cannot corrode evenly, but primary corrosion occurs in the vicinity of the copper. In addition, for uniform corrosion of the sample, it has a better effect if the sample is placed horizontally during the experiment.
- Experimental results have shown that there is no obvious difference in the sample morphology corrosion during the same time of corrosion exposure and the same value of electric current at the different levels of prestressing.
- The electric current value significantly affects the corrosion of prestressing bars. The optimal electric current value for the selected sample’s diameter is 0.25 A, which does not create significant pitting corrosion at the beginning and end of the corrosion area of the sample. This pitting corrosion could lead to the premature failure or rupture of the sample.
- The efficiency of the electric current was slightly lower than the theoretical calculation using Faraday’s Law. This could have been caused by the loss of current in competing reactions, so only a part of the external current oxidizes the anode to form corrosion products. Although Faraday’s Law does not apply exactly, it is possible to predict a rough estimate of the corrosion degree with known input data.
- Experimental, as well as the theoretical results of corrosion at different time dependencies, show that the degree of corrosion increased with the prolongation of the corrosion test time, and the degree of corrosion with time had a linear progression.
- The prestressing level affected the corrosion degree of the prestressing steel bar. The higher the level of prestressing, the higher the degree of corrosion. The degree of corrosion of the sample at the maximum selected stresses of 90% of measured tensile strength increased by 7.3% compared to the unstressed state.
- The prestressing force during the electrochemical test decreased. This may have been caused by the corrosion of the sample and the reduction of the surface area of the prestressing steel bar, resulting in a decrease in the stresses of the prestressing steel bar.
- The results obtained during the experimental campaign are affected by the coating and quality of the chemical composition. If the coating and chemical composition of the CKT bar differs, the results can significantly vary. In this basic experiment, which is the crucial base for future detailed analysis, the specimens with the same coating and chemical composition were studied. In the future, it is important to enlarge the number of experimental specimens and observe the corrosion of different types of prestressing steel, material properties, and diameters. Moreover, the study would benefit from the observation of the corrosion of prestressing steel embedded in the surrounding concrete with different classes and compositions. This way, the study would describe the real behavior of the corrosion losses in more detail.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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C | Mn | Si | Pmax | Smax |
---|---|---|---|---|
0.70 | 0.70 | 0.30 | 0.035 | 0.035 |
Sample No. | Time (Days) | Electric Current (A) | Tensile Strength (kN) |
---|---|---|---|
1 | 15 | 2.00 | 0 |
2 | 15 | 2.00 | 0 |
3 | 15 | 3.00 | 0 |
4 | 15 | 3.00 | 0 |
5 | 15 | 4.00 | 0 |
6 | 15 | 4.00 | 0 |
7 | 10 | 3.00 | 0 |
8 | 10 | 3.00 | 0 |
9 | 10 | 3.00 | 0 |
10 | 10 | 3.00 | 0 |
11 | 10 | 3.00 | 0 |
12 | 10 | 3.00 | 0 |
13 | 10 | 1.50 | 0 |
14 | 10 | 1.50 | 0 |
15 | 20 | 2.00 | 0 |
16 | 20 | 2.00 | 0 |
17 | 30 | 2.50 | 0 |
18 | 30 | 2.50 | 0 |
19 | 10 | 0.25 | 0 |
20 | 10 | 0.25 | 0 |
21 | 10 | 0.50 | 0 |
22 | 10 | 0.50 | 0 |
23 | 10 | 0.75 | 0 |
24 | 10 | 0.75 | 0 |
25 | 20 | 0.25 | 0 |
26 | 20 | 0.25 | 0 |
27 | 20 | 0.50 | 0 |
28 | 20 | 0.50 | 0 |
29 | 20 | 0.75 | 0 |
30 | 20 | 0.75 | 0 |
31 | 30 | 0.25 | 0 |
32 | 30 | 0.25 | 0 |
33 | 30 | 0.50 | 0 |
34 | 30 | 0.50 | 0 |
35 | 30 | 0.75 | 0 |
36 | 30 | 0.75 | 0 |
37 | 20 | 0.25 | 85 |
38 | 20 | 0.25 | 85 |
39 | 20 | 0.25 | 170 |
40 | 20 | 0.25 | 170 |
41 | 20 | 0.25 | 210 |
42 | 20 | 0.25 | 210 |
43 | 20 | 0.25 | 85 |
44 | 20 | 0.25 | 85 |
45 | 20 | 0.25 | 170 |
46 | 20 | 0.25 | 170 |
47 | 20 | 0.25 | 210 |
48 | 20 | 0.25 | 210 |
Electric Current Value (A) | Time (Days) | Theorical Corrosion (%) | Experimental Corrosion (%) | Electric Current Efficiency (%) |
---|---|---|---|---|
10 | 3.50 | 3.22 | 92.00 | |
0.25 | 20 | 7.00 | 6.54 | 93.42 |
30 | 10.50 | 9.78 | 93.14 | |
10 | 7.00 | 6.52 | 93.14 | |
0.5 | 20 | 14.00 | 13.37 | 95.50 |
30 | 21.00 | 20.07 | 95.57 | |
10 | 10.50 | 10.12 | 96.38 | |
0.75 | 20 | 21.00 | 20.25 | 96.43 |
30 | 31.50 | 29.74 | 94.41 |
Prestressing Level (%) | Time (Days) | Theorical Corrosion (%) | Experimental Corrosion (%) | Electric Current Efficiency (%) |
---|---|---|---|---|
0 | 20 | 7.00 | 6.54 | 93.42 |
35 | 20 | 7.00 | 6.72 | 96.00 |
75 | 20 | 7.00 | 6.84 | 97.71 |
90 | 20 | 7.00 | 7.02 | 100.29 |
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Zahuranec, M.; Koteš, P.; Kraľovanec, J. The Influence of the Prestressing Level of the Fully Threaded Anchor Bar on the Corrosion Rate. Buildings 2023, 13, 1592. https://doi.org/10.3390/buildings13071592
Zahuranec M, Koteš P, Kraľovanec J. The Influence of the Prestressing Level of the Fully Threaded Anchor Bar on the Corrosion Rate. Buildings. 2023; 13(7):1592. https://doi.org/10.3390/buildings13071592
Chicago/Turabian StyleZahuranec, Michal, Peter Koteš, and Jakub Kraľovanec. 2023. "The Influence of the Prestressing Level of the Fully Threaded Anchor Bar on the Corrosion Rate" Buildings 13, no. 7: 1592. https://doi.org/10.3390/buildings13071592
APA StyleZahuranec, M., Koteš, P., & Kraľovanec, J. (2023). The Influence of the Prestressing Level of the Fully Threaded Anchor Bar on the Corrosion Rate. Buildings, 13(7), 1592. https://doi.org/10.3390/buildings13071592