This chapter constructs a dynamic temperature model for a layer house under CPNPV based on the principles of energy and mass balance, as well as actual monitored environmental data from the layer house.
2.1. Heat Balance Analysis of Layer House
The input data for the dynamic temperature model of the layer house include external environmental parameters (temperature, humidity, atmospheric pressure, solar radiation), internal environmental parameters (temperature, humidity, atmospheric pressure), total weight of the flock, daily egg production, total ventilation volume per minute, and the thermal conductivity of the building. The output is the indoor temperature. The heat exchange mechanism within the henhouse is shown in
Figure 1. The process for calculating the model is as follows: First, the input data are processed through the energy and mass balance module to calculate the heat production and dissipation in each component. Then, these heat quantities are algebraically summed, and the total heat inside the henhouse is integrated to solve for the indoor temperature.
Based on the environmental conditions within the henhouse, the heat exchange equation for caged layer houses [
25] is shown in Equation (1).
where
is air density, in kg/m
3;
V is the volume of the henhouse, in m
3;
is the specific heat capacity of air in the henhouse, in J/(kg °C);
is the temperature inside the henhouse, in °C;
is the rate of temperature change inside the house, in °C/s;
is the heat gained from solar radiation through the roof per unit time, in W;
is the sensible heat produced by layer hens per unit time, in W;
is the sum of heat gained from lighting, electrical equipment, etc. in the henhouse, in W;
is the heat lost through ventilation in the henhouse per unit time, in W;
is the heat lost through the floor in the henhouse per unit time, in W;
is the heat lost through the maintenance structure in the henhouse per unit time, in W; and
is the heat dissipated through tiny gaps, in W. Since the heat gained (
) from lighting and electrical equipment, as well as the heat dissipated (
) through tiny gaps, is very small, it can be neglected. By integrating Equation (1), the simulated temperature inside the henhouse is obtained.
The heat produced by solar radiation
is calculated as shown in Equation (2).
where
is the radiation conversion coefficient of the enclosure structure;
is the effective area of the enclosure structure receiving solar radiation, in m
2; and
is the solar irradiance intensity, in W/m
2.
To calculate the sensible heat gained from the layer hens’ body surfaces
, we first calculate the total heat produced by layer hens
. According to the International Commission of Agricultural and Biosystems Engineering (CIGR) guidelines [
26], it is calculated as shown in Equation (3).
where
is the total weight of the layer hens, in kg, and
is the total egg production, in kg/d. The relationship between
and
is shown in Equation (4).
The calculation of heat lost through ventilation
is detailed in
Section 2.2, the model of heat loss under CPNPV.
The heat lost
due to convective heat exchange between the floor and indoor air is calculated as shown in Equation (5).
where
is the heat transfer coefficient of the indoor floor, in W/(m
2 °C);
is the surface area of the indoor floor, in m
2; and
is the temperature of the indoor floor, in °C, which can be substituted by the manure pit temperature.
The heat dissipation of the indoor enclosure structure
is calculated using the thermal load recommended by the “Design Code for Heating Ventilation and Air Conditioning of Industrial Buildings” [
27], as shown in Equation (6).
where
is the heat transfer coefficient of the enclosure structure;
is the surface area of the henhouse enclosure structure, in m
2;
is the temperature of the inner surface of the enclosure structure, in °C; and
is the temperature of the outer surface of the enclosure structure, in °C.
Remark 1. Figure 1 shows the ventilation duct located 1 m below the ground, which extends underground for a certain distance before gradually rising to the surface. Inside the hen house, the end of the duct extends approximately 10 cm above the ground; outside the hen house, the end of the duct is positioned at a height of 1.8 m above the ground. In the process of model construction, this paper simplifies the heat transfer process of building enclosure structures, assuming it as heat transfer of homogeneous multi-layer materials under the same conditions, ignoring secondary influencing factors such as contact thermal resistance, flowing air interlayer, and roof slope [27]. This simplification allows the model to focus on the main heat transfer mechanisms, improving the processing speed of the model while maintaining accuracy.
2.2. Modeling of Heat Loss Under CPNPV
The experimental henhouse adopts a new ventilation strategy, namely a CPNPV system. This system regulates the ventilation volume inside the house through the synergistic effect of positive- and negative-pressure ventilation. Whether it is positive-pressure active ventilation or negative-pressure passive ventilation, all air entering the house needs to be cooled through cooling pad. Through this combined ventilation method, the house can achieve good temperature control and air circulation, effectively improving the environmental quality inside the house.
The heat lost through ventilation
is calculated as shown in Equation (7).
where
is the temperature of the air after cooling through the cooling pad. This parameter is only applicable when the cooling pad is open, calculated as shown in Equation (8). When the cooling pad is not open, it is equal to the outdoor air dry-bulb temperature
[
7].
where
is the outdoor air wet-bulb temperature, in °C;
is the air speed through the cooling pad, in m/s;
H is the thickness of the cooling pad, in m; and
m is the mass flow rate of ventilation in the house, in kg/s, calculated as shown in Equation (9).
where
is the total ventilation volume, in m
3/s, calculated as
where
A is the area of the fan or ventilation opening, in m
2, and
V is the air speed at the fan outlet or in front of the cooling pad, in m/s.
The measurement of
L has two methods: measuring the total ventilation volume at the air inlet or measuring the total ventilation volume at the exhaust outlet. After a certain period, the inlet and outlet air volumes will reach a balance, as shown in Equation (11), which can reflect the relationship between these two.
where
is the negative-pressure ventilation volume,
is the ventilation volume at the guide plate, and
is the positive-pressure ventilation volume. Both
and
are inlet ventilation volumes, used to send air cooled by the cooling pad into the house to regulate the indoor temperature. The exhaust outlet is equipped only with negative-pressure fans, which are responsible for cooling and discharging pollutants.
In practice, the CPNPV mode will maintain the house in a slight negative-pressure state, this pressure difference ensures a continuous unidirectional flow of external air into the enclosure, preventing airflow backflow. In addition, the guide plate can automatically open or close, where
is slightly smaller than
. The relationship between positive- and negative-pressure fan ventilation volumes is shown in Equation (12).
where
is a variable, with a value range of [0, 1], which
reflects the proportion relationship between positive- and negative-pressure ventilation volumes in the house ventilation process.
It is important to note that the guide plate is not fully opened to 90°. In fact, the angle between the guide plate and the wall is about 10–20°. In this case, the airflow entering the guide plate mainly comes from the central position of the lower part of the cooling pad. Additionally, the positive-pressure fan faces away from the outer wall, so the airflow does not enter perpendicularly. When both the positive- and negative-pressure fans are operating simultaneously, two streams of airflow form within the compartment: one part of the air enters the positive-pressure fan, while the other part enters the guide plate. The air from the lower part of the cooling pad is entirely drawn into the interior by the negative-pressure fan, while the airflow from the upper part of the cooling pad can only enter the interior through the positive-pressure fan.
Considering the actual situation described above, necessary simplifications and reasonable assumptions were made during the modeling process. Therefore, the air passing through the cooling pad is divided into two parts: the upper part enters the positive-pressure fan, and the lower part enters the guide plate. Due to the influence of the positive-pressure fan, there is a difference in air speed between the upper and lower parts of the cooling pad. Therefore, the calculation of ventilation heat dissipation can be decomposed into two parts: heat dissipation of positive-pressure fan and heat dissipation at the guide plate . According to Equation (8), to calculate the temperature after passing through the cooling pad, it is necessary to determine the air speed through the cooling pad. The air speed in the upper half of the cooling pad can be approximated to the air speed of the positive-pressure fan , while the air speed in the lower half can be approximated to the air speed at the guide plate . There is a 1.5-meter wide compartment between the cooling pad and the positive-pressure fan and guide plate. Due to the narrow distance of the compartment, the air speed attenuation is small, so it can be reasonably assumed that the air speed through the upper and lower parts of the cooling pad remains basically unchanged. This assumption simplifies the problem analysis and facilitates subsequent quantitative calculations of the cooling pad cooling process.
Therefore, for the positive-pressure ventilation heat dissipation
and guide plate ventilation heat dissipation
, their ventilation mass flow rates are
and
, respectively. The air temperatures after cooling through the cooling pads are
and
, respectively, and the air speeds through the cooling pads are
and
, respectively. These parameters can be substituted into Equation (7) for heat dissipation calculation, Equation (8) for calculating air temperature after cooling through the cooling pad, and Equation (9) for determining the ventilation mass flow rate in the house, thereby obtaining the respective values for each process. Here,
and
can be solved by combining Equations (10)–(12), calculated as shown in Equations (13) and (14).
where
is the sum of the areas of all positive-pressure fans, and
is the sum of the cross-sectional areas of all guide plates.
In summary, the heat dissipation of positive- and negative-pressure combined ventilation
is calculated as shown in Equation (15).
Remark 2. The guide plate primarily serves two purposes: 1. It adjusts the direction and speed of the air entering from outside the coop, which can optimize air circulation inside and improve the ventilation effect in the chicken coop. 2. By reasonably adjusting the angle of the baffle, it prevents the cold air cooled by the cooling pad from blowing directly onto the chickens, thereby preventing them from catching cold.
The model in this paper follows the actual situation to set the cooling pad opening conditions, based on the measured data from different seasons to set the opening state of the cooling pad. The data from two days in summer show that the cooling pad is in an open state, while the data from four days in autumn and winter show that the cooling pad is closed. Therefore, in the model simulation of this paper, referring to the measured situation, the cooling pad is set to be open in summer and closed in autumn and winter.
2.3. Data Sources and Monitoring
The data used in this study were obtained from a layer farm in Shahe City, Hebei Province, China. The farm employs a multi-tiered cage rearing system with a CPNPV mode. The henhouse has a total of 5 rows and 4 tiers, with cages on both sides of each row, housing a total of 48,000 white-feathered layer hens. The henhouse is oriented east-west, with a length of 100 m, a width of 15 m, a height of 4 m, and a ridge height of 4.5 m.
Eighteen negative-pressure fans (model EM50, Shandong Mumin Machinery Co., Ltd., Qingdao, Shandong Province, China) are installed on the east wall, arranged in two rows of nine fans each. These fans primarily facilitate longitudinal ventilation to achieve pollutant removal and cooling. The vertical spacing between the two rows of fans is 40 cm, and the horizontal spacing is 20 cm, forming a uniform ventilation layout.
Ninety-five positive-pressure fans (model YWF2D-300, Taizhou Qinlang Electromechanical Co., Ltd., Wenling, Zhejiang Province, China) are installed in the henhouse to simulate natural wind, providing a degree of cooling. These fans are evenly distributed on the south wall, north wall, and gable walls, with 45 fans on each of the south and north walls, and 5 fans on the gable walls. Cooling pads are installed between the outer wall insulation board and the guide plate, with each set of cooling pads having a thickness of 15 cm, a height of 2.13 m, and a length of 21 m.
Figure 2a illustrates the overall structure of the hen house;
Figure 2b shows a real image of the single-side cooling pad; and
Figure 2c marks the specific location of the manure pit, which is positioned in front of the negative-pressure fan.
This study utilized multiple sensors to accurately measure various environmental parameters within the henhouse. The sensor parameters are shown in
Table 1.
In terms of sensor arrangement, sensors are spaced 25 m apart along the length of the hen house to capture environmental differences between the front and rear ends. Vertically, considering that the hen house consists of four layers of cages, the sensors are installed on the second layer of cages. This height enables adequate monitoring of temperature variations between the upper and lower layers while also maximizing the representation of the overall heat production of the flock. To avoid interference from localized environmental factors, the sensors are deliberately positioned away from areas such as ventilation openings that may affect measurement accuracy. As shown in
Figure 2d, the hen house is evenly divided into four regions: a1, a2, a3, and a4. Two sensors are installed at the central location of each region, one for measuring temperature and humidity (model: RS-WS-2D) and the other for measuring atmospheric pressure (model: RS-QY-2-4). All these sensors are mounted at the central position of the second layer of cages at a height of 1.65 m above the ground.
The surface temperatures of the inner and outer walls were measured using infrared temperature sensors (RS-WD-HW-I20), as shown at points b1, b2, b3, and b4 in
Figure 2d. Two sensors were placed in a mirrored position inside and outside the layer house, fixed 40 cm from the south (north) wall and 2 m above the ground. This arrangement allows for monitoring the temperature distribution on different walls within the hen house. By comparing the temperature differences between the inner and outer wall surfaces, the heat loss through the walls can be calculated. At a height of approximately 2 m outside the layer house, temperature, humidity, and atmospheric pressure sensors were installed to monitor the external environmental parameters. All data collected inside and outside the layer house were recorded at 1-min intervals.
Air speed is measured using thermal anemometers (model GT8911), placed 1 m in front of the large fan outlets and 20 cm in front of the small fan inlets, ensuring that the probes are centered within the airflow [
28]. Before the measurements, we calibrated the anemometer to ensure the accuracy of the results. Ventilation volume is calculated by continuously monitoring the operating time, air speed, and activation status of the fans, with the operational data exportable from the environmental control equipment.
Solar radiation intensity data are sourced from historical reanalysis datasets provided by the European Centre for Medium-Range Weather Forecasts (ECMWF)/National Aeronautics and Space Administration (NASA), accessed via
www.xihe-energy.com (accessed on 1 March 2024) [
29]. The data, initially available at 1-hour intervals, are processed using linear interpolation to yield data at 1-min intervals. Partial environmental data are presented in
Table 2.