1. Introduction
From an industrial point of view, ZnO has definite advantages as a UV sunscreen filter when compared to the better known TiO
2, showing a wider absorption spectrum with a threshold wavelength of 425 nm. The study of ZnO’s interaction with light radiation has attracted great interest especially in the recent years due to the exponential growth of cosmetic products that have a natural and sustainable connotation (CPNSC). The photocatalytic activity of ZnO has been well known and well documented for a long time [
1]. However, its use as a UV filter ingredient is now recognized and allowed even in nations that strongly regulate the use of sunscreens in order to preserve the integrity of coral reefs [
2,
3]. Ultraviolet (UV) organic filters found in personal care products are under a magnifying glass because of concerns that they are an emerging toxic threat to reef organisms [
4]. Furthermore, the use of inorganic filters is gaining increasing attention due to their photocatalytic activity [
5].
Upon irradiation, electrons in the valence band (VB) are promoted to the conduction band (CB), (
Figure 1). The hole–electron pairs can then recombine with a release in heat, but they can also interact with other molecules, such as those of adsorbed water, to provide hydroxylic radicals (hole, VB) or superoxide ions by reduction (electrons, CB). The reactivity of hydroxyl radicals leads to the formation of intermediates following the interaction with organic species dissolved in water [
6].
Given the current health and state of coral reef ecosystems caused by present climate trends, it is important to consider the additional risks posed by exposure to these chemicals in order to mitigate further degradation. Thus, continuing our efforts toward the development of safer and sustainable sunscreen formulations within the frame of the European project SBD4Nano (
https://www.sbd4nano.eu, accessed on 30 October 2022), we started the present study using a safe-by-design approach. As clearly defined by van de Poel [
7], “Safe-by-design (SbD) aims at addressing safety issues already during the R&D and design phases of new technologies. SbD has increasingly become popular in the last few years for addressing the risks of emerging technologies such as nanotechnology and synthetic biology”. SbD can be envisaged as a risk management strategy that addresses safety by designing measures using a self-contained safety or a risk assessment approach, taking into account risks in the early design phase. The remediation of damages caused by a hastily developed product involves much greater costs and more time than product design strategies that predict possible adverse behavior due to the interaction between components of the formula or between components, humans, and/or the environment. Indeed, sunscreens are not just “normal” skin products, because UV filters actively interact with UV radiation (such as in a reactor) and become able to interact with other sunscreen UV filters present in formulations.
2. Materials and Methods
2.1. Chemicals
Zinc oxide samples were obtained from EverZinc (Loncin, Belgium). The Acid Blue 9 molecule “AB9” (≥99%, CAS number 3844-45-9) used for photocatalitic activity detection was obtained from Farmalabor (Milan, Italy). The analysis of sunscreen degradation by ZnO activity was carried out by solubilizing the organic sunscreen molecules in water. Both surfactant mixture (Eumulgin® HPS, formed by a mixture of Coceth-7–CAS number 61791-13-7-, PPG-1-PEG-9 Lauryl Glycol Ether–CAS number 154248-98-3-, and PEG-40 Hydrogenated Castor Oil–CAS number 61788-85-0-) and the sunscreen molecules Diethylamino Hydroxybenzoyl Hexyl Benzoate (DHHB, ≥99%, CAS number 302776-68-7) and Ethylhexyl Triazone (EHT, ≥99%, CAS number 88122-99-0) were provided by BASF (Ludwigshafen am Rhein, Germany). The solvents for HPLC analysis, ethanol (EtOH, absolute CAS number 64-17-5), acetonitrile (ACN, ≥99.9%, CAS number 75-05-8) and water (≥99.9%, CAS number 7732-18-5) were obtained from Merck KGaA (Darmstadt, Germany).
2.2. Determination of Photocatalytic Activity and Kinetic Studies
2.2.1. Evaluation of Photocatalytic Activity of Different Zinc Oxides
To verify ZnO’s photocatalytic activity, a solution of Acid Blue 9 85% (10
−5 M) was prepared in a 500 mL flask using water as solvent. Acid Blue 9 (
Figure 2) is a water-soluble synthetic food dye used in analyses as an indicator and shows a maximum absorption between 629 and 638 nm (UV–Vis V-730 JASCO International Co. Ltd., Tokyo, Japan).
A calibration curve was then created with 0.8, 4.0, 8.0, 24, 40 and 80 ppm standard solutions. The tests were performed by adding 0.1 g of ZnO to 40 mL of 80 ppm AB9 solution. After 20 min, a homogeneous mixture was obtained and irradiation with UV lamp was performed at 354 nm (Thermo Fisher Scientific, Waltham, MA, USA). In order to exclude the contribution related to adsorption, two distinct solutions were prepared, one irradiated and the other stored in the dark. The analyses were carried out using a spectrophotometer after centrifugation at 5000 rpm for 10 min. Samples were taken at intervals of 5, 10, 20 and 30 min.
2.2.2. Degradation of Organic Species with ZnO-Based Photocatalyst: Determination of Main Reactive Species
In order to verify the photocatalysis mechanism of ZnO and to distinguish the reactive species involved in the reactions, scavengers were alternately added to the solution to investigate the importance of radicals since these scavengers selectively react with them, forming stable or persistent intermediates.
For example, alcohols, such as isopropanol, methanol and tert-butanol, are commonly used to investigate the HO•-mediated mechanism. In addition, the direct oxidation of these alcohols by hvb+ may be negligible because of their very low affinity with the surface of ZnO.
The iodide ion is an excellent scavenger that reacts with the h
vb+ and HO
• adsorbed, because h
vb+ can be easily captured by I
− (being an electron donor). The oxidation of I
− in aqueous solutions by superficial HO
• can also occur [
8].
In this work, tert-butanol and KI were used as scavengers. The following samples were prepared:
The analysis was carried out and we weighed 0.1 g of ZnO in 40 mL of AB9 solution. The samples were placed under UV irradiation and detections were performed at 5 min, 10 min, 20 min and 30 min.
2.2.3. Determination of the Photocatalytic Activity of ZnO against DHHB and EHT
The photocatalytic activity of ZnO against DHHB and EHT organic filters was evaluated by HPLC (LC-4000 JASCO International Co. Ltd., Tokyo, Japan) titration of the earthenware filters following exposure to UV light radiation. We proceeded by working in two different environments, one with water solvent and the solubilizer mixture of Coceth-7, PPG-1-PEG-9 Lauryl Glycol Ether and PEG-40 Hydrogenated Castor Oil (HPS), and the other with ethanol as solvent. In the first case, 0.01 g of DHHB and ETH was carefully weighed, then 1.0 g of HPS was added and the solution was heated to 50 °C under continuous mixing. Once solubilization was reached, 50 mL of water was added, followed by 0.1 g of ZnO. The mixing proceeded for 10 min, without exposure, giving the system time to balance. Afterwards, the irradiation with UV lamp was started. Titration took place at intervals of 5, 10, 20, 30 and 60 min as well as 6 h and 24 h. At any time, 3 mL of the solution was taken, centrifuged for 10 min at 6000 rpm, then filtered by a 0.45 μm filter and finally diluted 10 times with HPLC-grade water before injection into the column. The same steps were followed in the case of ethanol as a solvent, except the solubilizer was not used. In this case, the pre-entry dilution in the column took place with HPLC-grade ethanol.
2.3. Particle Size Determination
About 10 mg of each zinc oxide’s dry powder was dispersed separately in 50 mL of MilliQ water filtered at 0.45 µm and sonicated with a probe in an ice bath at 200 W for 5 min (in 80% pulsed mode). After the dispersion, 1 mL of sample was transferred into a polystyrene cuvette for the particle sizing. The analysis was conducted by means of dynamic light scattering (DLS) (Ultra Dynamic Light Scattering, Zetasizer Ultra, by Malvern Panalytical Ltd., Malvern, United Kingdom), at 25 °C, acquiring the signal at 90 °C for 2 min.
2.4. Titration of Organic Filters
An HPLC method for UV organic filter determination was developed. The method was a gradient and used a standard C18 column (Mediterranea, C18, 4.6 mm × 150 mm, 5 μm). The solvents were CH3CN/H2O 90/10 (Solvent A) and EtOH 100 (Solvent B) with increasing concentration from 50/50 Solvent A/Solvent B to 100% Solvent B in 20 min. The concentration of Solvent B was kept at 100% for another 3 min, and then returned to the conditions of 50/50 Solvent A/Solvent B for the remaining 2 min. The flow was 1 mL/min. The chromatogram was acquired at 330 nm. The elution of DHHB took place at 10 min, while that of ETH was at 19 min. The standards were prepared from a 0.025 M DHHB and 0.012 M ETH solution to obtain the different concentrations of 0.5, 1, 5, 10, 30 and 50 ppm.
4. Discussion
Sunscreens are formulations that work by interacting with UV radiation, reflecting or absorbing energetic sunrays. In this process, the energy of UV radiation may induce structural changes in the UV sunscreen filters with possible side interactions with other ingredients selected to achieve optimal protection. In this work, the photocatalytic activity of ZnO with different surface areas was investigated by studying: (a) the order of the reaction; (b) the photocatalytic mechanism most involved in the degradation; (c) the activity of zinc oxide; and finally, (d) the regime that governs the activity of the catalyst (chemical or diffusive).
Regarding the order of the reaction, a first-reaction order was observed to be substantially independent from the surface area. The definition of the reaction order has important consequences for formulations; for example, the half-life depends on it. The first order is substantially independent from the amount of initial reagent, while second-order and zero-order reactions are inversely and directly proportional, respectively, in regard to the initial amount of reagent (sunscreen).
The photocatalytic activity is the most important factor that influences the sunscreen activity of ZnO and TiO
2 [
19]. Like any other photocatalyst, zinc oxide also has two main mechanisms through which its photocatalytic activity is carried out: the formation of the hydroxyl radical by VB and the production of oxygen radical by CB (
Figure 1). To assess which of these contributions is the most relevant, a selective inhibition study was conducted with tert-butanol for the radical HO
• (with a low affinity with h
vb+) and with the I
− ion from KI to capture both h
vb+ (thanks to its electron-donating ability) and HO
• radicals (by its oxidation).
The rate constant related to the AB9 degradation showed a decreasing trend from 75% to 95% with 0.4 mM and 4 mM of KI, respectively (considering the average of different ZnO types). This suggests that both HO
• and h
vb+ together are responsible for the large degradation of AB9, while other radicals, such as O
2•−, HO
2• and H
2O
2, do not contribute significantly to the dye’s degradation. To determine the relative contribution among HO
• and h
vb+, further analyses were performed using tert-butanol as a scavenger for HO
• radicals. In
Figure 7 (Z9-Ps), the addition of 10 mM and 100 mM of tert-butanol led to a decrease in k
obs from 0.0609 min
−1 to 0.0278 min
−1, respectively, corresponding to a decrease of 53% and 78% with respect to the control. Comparing the increase in degradation inhibition due to different scavengers, the selective inhibition of HO
• turned out to be higher than the inhibition of both HO
• and h
vb+. The h
vb+ inhibition for Z9-Ps is very close to those for Z30-Ps and Z25-Ps.
It is believed that the reaction with holes is more important for hydrophobic compounds that are repelled by aqueous solutions and therefore are more likely to undergo adsorption on the surface of the photocatalyst [
8].
As for many heterogeneous catalysts, the surface area is a fundamental variable in the reaction rate values. The proportionality between kobs and the surface area is indicative of the presence of a chemical regime, which can be confirmed by studying the initial velocities.
Finally, the photocatalytic capacity of ZnO was tested in conjunction with two organic filters considered not harmful to marine and aquatic environments in general. In recent years, in fact, the trend in cosmetics has been the use of mixed inorganic and organic sunscreen UV filters to reach the best compromise between performance and potential eco-toxicity. However, this may increase potential side effects due to the interaction between the organic and inorganic filters, the latter of these often providing the photocatalytic activity. This trend forces formulators to consciously use filters and have a deeper knowledge of the potential problems involved in the use of these molecules. In order to understand how ZnO can degrade or modify organic filters, the latter were chosen with a different lipophilicity (log P), then solubilized in water with the help of a solubilizer or in pure ethanol and finally irradiated with a UV lamp.
Figure 10 clearly shows that the limited filters decrease with ZnO, with a loss around 0.08% for DHHB and 1.45% for EHT in 24 h. This low but significant difference could be explained by considering the Log P of the filters: the ZnO surface affinity shows an inverse relationship with the molecules’ lipophilicity. In ethanol as a solvent, a low degradation difference between the filters was observed as well, with a reduction of 3.85% for DHHB and 0.14% for EHT. This behavior could be explained by the fact that in ethanol as a solvent, ZnO can acquire hydrophilic properties, thus favoring the absorption of the least lipophilic molecules (DHHB).
In regard to the aqueous environment in which filters end up after their use, we can observe a differing decrease in organic filters after 24 h of exposure, with a 34.77% loss of DHHB and 14.08% loss of EHT. This evidence supports the role of water in ZnO-photoinduced degradation reactions that act via strongly reactive HO
• species. This explanation is consistent with what is reported above in the results. Actually, even in ethanol, radical species can occur, as shown by the standard enthalpy of formations [
20], but they will be less energetic (Equations (21) and (22)):
Another possible explanation for the different photocatalytic activity may be found in the presence of water in the ethanol; indeed, if sufficient water is present, the difference in behavior could be explained by the kinetic solvent effect [
21].
An inverse relationship was observed between the filters’ degradation and their Log P, as shown in
Figure 11.
The greater DHHB hydrophilicity makes the molecules more available for interactions with the hydroxyl radical, while in the case of EHT, these will be more favorably hosted in a surfactant layer, thus preventing a complete interaction.
Another point of interest is the difference in the degradation trend, which appears very large in the first 60 min and then decreases slowly in the remaining 23 h. This behavior was more pronounced for EHT, in which after an initial fast decrease, a plateau was reached in the following hours. The difference in degradation between DHHB and EHT in the aqueous solvent could be explained by the different position of filter molecules in the micelles [
22]. Indeed, the most hydrophilic molecules will be maintained closer to the hydroxylic head of surfactant, while in contrast, the most lipophilic molecules will be stored in the core (bulk) of the micelle. The molecules closer to the water will be also closer to the catalyzer ZnO, so these molecules will undergo faster degradation compared to the lipophilic ones. The faster initial degradation could be due to the consumption of both of them on the surface of the micelles.
Figure 12 schematize the described process.
5. Conclusions
Using a safe-by-design approach, the photocatalytic activity of ZnO and its possible influence on the degradation of two organic UV sunscreen filters, DHHB and EHT, classified (taken alone) as reef-safe organic molecules, were investigated. An Acid Blue 9 molecule was used as a marker for the degradation kinetics by ZnO. It was determined that the kinetics followed a first-order equation in which the contribution of hydroxyl radicals played a fundamental role. The action of hydroxyl radicals was of extreme importance in regard to the application of ZnO in the cosmetic field, as interactions with water were present both in the early stages of the product’s life (with emulsions containing quantities of water from 40% to 60%) and after the application of the product. In fact, cosmetic emulsions applied to the skin also easily reach the wastewater of cities and accumulate in sedimentation tanks; in this way, they become a primary issue for bacteria, interfering with marine flora and fauna, and causing problems in the purification of domestic waters.
In this work, we focused firstly on studying the degradation kinetics of water-soluble organic molecules and secondly on determining the regime that drives the degradation reaction. The determination of the catalytic regimen (chemical or diffusive) was of interest because it allows us to implement formulation strategies in cosmetic design that can limit the interaction of the ZnO both with the ingredients present and with the skin. Studies have showed that the regime governing AB9 degradation is chemical and that it can be described with a modified form of Langmuir–Hinshelwood kinetics.
Finally, a solution of the two organic UV filters, DHHB and EHT, which have both been presumed to be “non-dangerous” for coral reefs and which have absorption spectra against UVA and UVB, respectively, was prepared to verify the impact of the photocatalytic action. The results showed an inverse proportionality between degradation and Log P with an increased degradation for the most hydrophilic filter. Further confirmation of the •OH photodegradation activity was shown by a comparison between ZnO’s action in aqueous and organic solvents. In ethanol as a solvent, no change in the filter concentration was found after 24 h irradiation. We believe this approach to be very significant in the competition between safe-by-design formulations, in which the possible interactions between filters and between filters and formulations have to be taken into account as early as the design phase in order to limit side effects on human and environmental health.