1. Introduction
The problem of the influence of greenhouse gases, in particular, carbon dioxide, on global climate change has remained relevant for decades of modern history [
1]. Currently, programs to reduce CO
2 emissions are becoming social, economic, and political trends [
2,
3]. Currently, CO
2 capture and storage (CCS) is considered to be the most promising strategy for reducing carbon dioxide emissions. Among the industrial CO
2 capture methods, the most mature is the absorption process using aqueous alkanolamine solvents. An important step of this process is the CO
2 stripping from the solvent, which is carried out at elevated temperatures (above 100–120 °C), which leads to solvent degradation, significantly accelerated in the presence of dissolved oxygen [
4].
Table 1 shows the typical flue gas composition and the corresponding kinetic diameters of the gas molecules. In this case, the O
2 content in the flue gas is no more than 4%. At the same time, off-gases in metallurgy, petrochemistry, and other industries can contain up to 15% of O
2 [
5]. Another source of O
2 which can dissolve in amine solvent during the CO
2 capture process may be the leaks in the amine system or its non-tight storage (in contact with atmospheric air) [
6].
Such attention to the O
2 content in the amine solvents is associated with its negative impact on the CO
2 capture process. Firstly, the increased O
2 content significantly intensifies the corrosion activity in amine media [
8,
9,
10,
11,
12,
13]. Secondly, O
2 contributes to the oxidative degradation of amine solvents, which leads to their significant losses (from 0.2 to 3.65 kg per ton of CO
2 which is captured [
14]). The oxidation process involves many reactions of free oxygen radicals with amine molecules or amine carbamates [
5,
15,
16]. In this case, a wide range of degradation products is formed, such as carboxylic acids, amino acids, amides, amines, aldehydes, ammonia, etc. [
15]. This fact is confirmed by the field tests of various amine solvents on 18 pilot post-combustion CO
2 capture plants [
5]. Oxidation products lead to declines in the solvent physicochemical properties, its foaming, equipment erosion, and contamination. Some of the products irreversibly bind the active amine into unregenerated compounds (in particular, heat-stable salts or HSS), which accumulate in the system and reduce the overall productivity of the amine system [
4,
17,
18]. Being strongly corrosive [
4,
16], HSS increases the content of the corrosion products in a solvent (iron, chromium, nickel ions, etc.), which, in turn, catalyze a further oxidation of amines [
17,
18]. It leads to an autocatalytic reaction of an oxidative degradation of the solvent.
Membrane technologies are promising alternatives for separation tasks in the field of CCS [
19], and, in particular, for the removal of O
2 from an aqueous media [
20], due to a high energy efficiency, compactness, and modularity. For example, Liqui-Cel
® (3M) membrane contactors based on hydrophobic porous polypropylene hollow fiber membranes are successfully used to remove O
2 and other gases from water [
21,
22,
23,
24,
25]. A membrane contactor is an apparatus for carrying out separation processes in which the membrane acts as the interface between the two phases, excluding their mutual dispersion. Porous membranes are actively investigated for membrane contactor applications. However, non-porous membranes with thin dense layers based on highly permeable rubber [
26] or glassy [
27,
28] polymers are more suitable in view of preventing a membrane wetting effect.
The glassy polymer poly[1-trimethylsilyl-1-propine] (PTMSP) has record-high gas permeability coefficients. PTMSP is shown to be promising as a selective layer material for composite membrane contactors designed for a CO
2 capture [
28,
29,
30]. The O
2 permeability coefficient for PTMSP is up to the 14,800 barrer [
31]), thus this polymer is also suitable as a selective layer material for an amine solvent deoxygenation in composite membrane contactors. However, it is obvious that PTMSP also has high CO
2 and water vapor permeabilities. Thus, during the deoxygenation of aqueous amine solutions, the competitive transport of O
2, CO
2, and solvent vapors is inevitable. The modification of PTMSP to “tune” its transport properties is therefore needed.
Recent studies on the membranes from the polymer blends have demonstrated the potential of a blending approach for a “fine-tuning” of the fractional free volume (FFV) of the polymeric membrane materials, resulting in a tailoring of their transport properties [
32]. In particular, the work [
33] analyzed the gas permeabilities of a wide range of polymer blends from polyimide, polybenzimidazole (PBI), poly(vinyl alcohol) (PVA), and polymers of intrinsic microporosity (PIMs). The work [
34] refers to the permeabilities of blends of polyamide, polyethylene glycol (PEG), polyurethane, and others. The gas transport properties of the polymer blends are also studied in the papers [
35,
36]. It is shown that the addition of highly permeable glassy polymer poly[vinyltrimethylsilane] (PVTMS) to PTMSP can stabilize it transport properties in a gas separation [
37] and the membrane contactors for the CO
2 desorption from an amine solvent [
38]. However, all these papers do not include a comprehensive study of the polymer blends toward their applicability as a selective layer for a composite membrane gas–liquid contactor designed for the deoxygenation of an amine solvent. In this work, a complete and in-depth study of the PTMSP/PVTMS blend membranes is presented for the first time with a focus on their morphological, gas and vapors sorption, and transport properties, as well as the amine solvent vapor permeation data.
2. Materials and Methods
2.1. Materials and Reagents
A commercial polymer PTMSP (SSP-070, lot 9D-35578, MW 250 × 103 g/mol, Gelest, Inc. (Morrisville, PA, USA)) and a commercial PVTMS sample with a density of 0.86 g/cm3 were used. Monoethanolamine (MEA, LLC TD HIMMED (Moscow, Russia)), N-methyldiethanolamine (MDEA, manufacturer of GC Sintez OKA (Nizhny Novgorod region, urban district city of Dzerzhinsk, city of Dzerzhinsk, Russia)), and 2-Amino-2-methylpropane-1-ol (AMP, manufacturer Sigma-Aldrich (Saint Louis, MI, USA)) were used for the preparation of the model amine solvents. Carbon dioxide, nitrogen, and oxygen (MGPZ, Moscow, Russia) were used for the permeability and sorption measurements.
Figure 1 shows the structural formulas of the PTMSP and PVTMS polymers used in the work. Both polymers are similar in chemical nature: both polymers have a hydrocarbon main chain and a trimethylsilyl side substituent. At the same time, PTMSP is a record-breaking highly permeable polymer. The gas permeability of PVTMS is more than two orders of magnitude lower, whereas the selectivity of the gas separation of the gases is higher for PVTMS than for PTMSP [
39].
The properties of polymer composite materials PTMSP/PVTMS were studied using homogeneous dense membranes, which are films with a thickness of 25–45 microns. A number of PTMSP/PVTMS solutions were prepared (see
Table 2) by mixing the solutions of pure polymers in chloroform with a concentration of 1 wt%. The solutions were filtered under a pressure of nitrogen using double filter paper with a continuous concentration control by measuring the solid residual. Membranes from the PTMSP/PVTMS blend were obtained by pouring the corresponding solutions on commercial cellophane in a metal frame. The cast film was covered with a Petri dish to ensure a slow evaporation of the chloroform for 7 days at room temperature, followed by drying in the oven at 40 °C until reaching a constant sample weight. The films were treated with n-butanol, ethanol, and water–ethanol mixtures in accordance with the standard protocol [
40]. All the polymer films were visually transparent. The thickness of the films was determined by the Mitutoyo
® 273 Quick Step (Neuss, Germany) electron micrometer with an accuracy of ±2 microns.
2.2. Measurements of Fractional Accessible Volume
The value of the fractional accessible volume (FAV) of the composite polymer materials was determined by the extended hydrostatic weighing method according to the methodology presented in [
41]. The method is based on comparing the weight of a polymer film sample in non-wetting and wetting liquids. Distilled water and ethanol, respectively, were used. Membrane samples were used in the form of disks. A loop of a fishing line was attached to the edge of the disc to fix the load. The weight of the initial sample without a fishing line and with it was measured using Sartorius Analytical scales (Goettingen, Germany) with an accuracy of ±0.2 mg. The weight of the fishing line did not exceed 2 mg. After measuring the weight in the air, the film was placed in a closed container with distilled water for 24 h. After soaking, the weight of the sample in water was measured. To do this, a metal weight was attached to the sample, the weight of which in water was also previously measured. After measuring the weight of the sample with the load, the weight of the sample was determined by the difference between the measured value and the weight of the load. After that, the test sample was placed for 24 h in a container with ethanol, and the procedure for measuring the characteristics of the sample was repeated. The liquid density was monitored using a hydrometer (±0.001 g/cm
3).
2.3. Gas Permeability Measurements
The transport properties of the polymer blend membranes were determined by measuring the gas permeability coefficients (P) of the films for pure gases: O2, CO2, and N2. A manometric method for determining P using an automatic high-precision setup (HZG Gas and Vapor Permeability Test Unit, Geesthacht, Germany) was used. The effective area of the samples was 13.8 cm2. The experiments were carried out at temperatures of 30.0 ± 0.1 °C and 60.0 ± 0.1 °C (the maximum temperature of a carbonized amine solvent at the outlet of the absorption column in the CO2 capture system) at a gas pressure supplied to the membrane of 0.2–0.8 bar. Before measuring, the films were kept at these temperatures for at least 2 h to stabilize the transport properties. The gas permeability coefficient (Pi) was expressed in barrers (1 barrer = 10−10 Ncm3·cm/(cm2·s·cm Hg.) and was determined by a linear extrapolation of the experimental data to zero the transmembrane pressure value. The ideal selectivity of the films was determined by the ratio of the permeability coefficients of individual gases (α = P1/P2).
2.4. Gas and Water Vapor Sorption Measurements
The sorption isotherms of O2, CO2, and H2O were measured using the XEMIS-002 gravimetric sorption analyzer (Hiden Isochema, Warrington, UK) at temperatures of 30 and 60 °C and pressures up to p = 1 atm (for gases) or up to p/p0 > 0.75 (for water).
Before starting the measurement, the film samples were vacuumed at 60 °C for 24 h to remove the solvent residues. Further, by the method of a helium calibration, described in detail in the work of [
42], the skeletal (pycnometric) densities of the samples necessary to account for the buoyant force acting on them were determined. The values of the gas and water vapor densities used in the work at different pressures and temperatures were taken from the NIST REFPROP V database.9.1 (accessed on 20 August 2022). At the pressures used in the experiment (less than 1 atm), the gas density is negligible compared to the density of the sorbed phase [
42], which makes it possible to equate the values of excess and absolute absorption.
Each sorption isotherm was obtained at least 3 times to control the convergence of the results. Between measurements, the sample was vacuumed for 2 h at the temperature of the experiment. According to the sorption kinetics, the time for the mass of the sample to reach a stationary value did not exceed 20 min.
2.5. Differential Scanning Calorimetry
Calorimetric studies were performed in argon with calorimeter Mettler DSC823 (Mettler-Toledo GmbH, Columbus, OH, USA) at a scanning rate of 10 deg∙min−1 in the range of 140–100 °C. The glass transition can be observed as the midpoint of a step in the baseline of the measurement DSC curve.
2.6. Scanning Electron Microscopy (SEM)
Scanning electron microscopy (SEM) was used to characterize the structure and morphology of the polymer blend membranes. SEM was carried out on a Thermo Fisher Phenom XL G2 Desktop SEM (Waltham, MA USA). Cross-sections of the membranes were obtained in liquid nitrogen after a preliminary impregnation of the specimens in isopropanol. A thin (5–10 nm) gold layer was deposited on the prepared samples in a vacuum chamber (≈0.01 mbar) using a desktop magnetron sputter, the Cressington 108 Auto Sputter Coater (Watford, UK). The accelerating voltage during the image acquisition was 15 kV.
2.7. CO2 Solvent Vapor Transport with Thermo-Pervaporation of Aqueous Alkanolamine Solutions
During the O
2 removal process from the amine solvents in the gas–liquid membrane contactor, the competitive transport of solvent vapors along with the targeted transport of O
2 molecules is inevitable. In this regard, the transport properties of the polymer blend membranes toward solvent vapors were studied. For this purpose, the thermo-pervaporation (TPV) of pure aqueous amine solutions (MEA 30 wt%, MDEA 40 wt%, and AMP 30 wt%) was carried out. All the solutions were prepared from pure alkanolamines and distilled water by the weight method. The experiments to study the properties of the polymer blend membranes were carried out on the lab-scale unit shown in
Figure 2. Two liquid circuits of different temperatures were connected to the TPV module (3). The first circuit with refrigerant is closed to a cryostat (7). The second circuit consists of a peristaltic pump (2) and a container with an amine solution (2 l flask) located in a thermostat (1) which heats the solution to a predetermined temperature. The TPV module consists of two mirror-symmetrical parts separated by a membrane (5) and a condensation surface (6). There is an air gap between (5) and (6). The permeate was condensed on a metal plate (6) and removed from the TPV module by gravity into a permeate collector (4). The effective area of the membrane was 25.5 cm
2. The TPV process was carried out at T = 60 (±0.2) °C, while the pressure in the submembrane space was equal to the atmosphere. The permeate was condensed at T
cond = 10 °C. The width of the air gap was 2.5 mm. The total permeate flow J, kg/m
2·h, was determined by the method according to the Formula (1).
where m is the total mass of the permeate (kg) penetrated through a membrane with an area of S (m
2) during t, h. The separation factor was determined by the Formula (2).
where
xo and
xw are the mass fractions of alkanolamine and water in the separated mixture, and
yo and
yw are the mass fractions of alkanolamine and water in permeate.
Permeate and retentate were analyzed by ion exchange chromatography using the “Aquilon-Stayer-Ì” (Aquilon, Podolsk, Russia) system (chromatographic cation exchange column Shodex ICSI-50 4E (Showa Denko KK, Tokyo, Japan) eluent, an aqueous solution of nitric acid with a concentration of 0.004 mol/dm3), equipped with an EMCES 21 electric suppressor and a conductometric detector CD-510 with an electrical conductivity measurement accuracy of 0.1%.
4. Conclusions
The dense membranes made of blends of the glassy polymers PTMSP and PVTMS perspective as selective layers for the deoxygenation of alkanolamine CO2 solvents in gas–liquid composite membrane contactors have been studied. The permeability of O2, CO2, and N2 through dense films of the PTMSP/PVTMS blends with the PVTMS content was studied at 0, 10, 20, 30, 40, 60, 80, and 100% at temperatures of 30 and 60 °C. As the PVTMS content in the blend increases, the O2 and CO2 permeability coefficients at 30 °C decrease by 160 and 195 times, respectively. It is shown that the form of the dependences of the permeability coefficients of the studied gases on the PVTMS content in the PTMSP/PVTMS blend is close to linear in the logarithmic scale in the range from 0% to 30% and in the range from 30% to 100%, however, there are differences in the form of dependence for these ranges. In particular, a sharper decrease in the permeability coefficient was observed for the zone after 30%. These results are also consistent with the visual representation in the microphotographs. The results on the gas permeability are consistent with the values of the fractional free volume of the polymer blends. Thus, the addition of PVTMS leads to a monotone decrease in the FAV value from 26.5% for pure PTMSP to 15.7% for a blend of PTMSP/PVTMS of a composition of 20/80. The PTMSP/PVTMS blends are a convenient material for creating membranes with controlled characteristics in a wide range of gas permeability variations.
As a result of the strong physical aging effect for PTMSP, its gas permeability coefficients at 60 °C are noticeably lower than at 30 °C. The coefficient of the O2 permeability decreases by 2.6 times from 9000 to 3400 barrer. At the same time, an increase in the temperature leads to an increase in the gas permeability coefficients for PVTMS. As a result, at 60 °C, an increase in the PVTMS content in the blend leads to a decrease in the ideal selectivity of α(CO2/O2) from 3.1 to 2.5. This should have a positive effect on the competitive transfer of CO2 compared to O2.
The sorption isotherms of O2, CO2, and water vapor were measured in pure PTMSP and the PTMSP/PVTMS blends 70/30 and 20/80 at 30 and 60 °C. Unlike the water vapor sorption, gas sorption isotherms are linear in nature. An increase in the temperature from 30 to 60 °C leads to a decrease in the gas solubility coefficients, which is consistent with the data on gas permeability. The isotherms of the water vapor sorption are nonlinear in nature and can be described by the modified BET equation.
The transport properties of membranes based on the PTMSP/PVTMS blends toward solvent vapors were determined in the thermo-pervaporation mode using aqueous solutions of MEA (30%), MDEA (40%), and AMP (30%) at a temperature of 60 °C. The membranes demonstrated high pervaporation separation factors for water, which suggests negligible amine losses during the deoxygenation of solvents in the membrane contactor. A joint analysis of the TPV data and gas permeabilities of the polymer blends allowed us to conclude that the composition of PTMSP/PVTMS 70/30 provides an optimal combination of sufficiently high values of oxygen permeability and the pervaporation separation factor at 60 °C. Thus, it can be expected that the PTMSP/PVTMS 70/30 blend is a promising material for the development of new composite membranes designed for the deoxygenation of CO2 capture amine solvents in gas–liquid membrane contactors.