3.1. Pull-Out Force Testing Results and Analysis
3.1.1. Force-Time Curves with Different Testing Factors
Figure 9 depicts the pull-out force of No.4 lotus root varying with pull-out speed and burial depth.
Figure 10 displays the pull-out force of the five testing lotus roots at the burial depth of 20 cm and the pull-out speed of 6.9 mm/s.
Figure 9 and
Figure 10 show the pull-out process in the time domain. The pull-out force first increases slowly to reach the peak value with time, followed by a sharp decrease, probably because the lotus root needs to first overcome the resistance, and once the resistance is overcome, the lotus root starts to move and break away from the mud. It can also be discovered that the pull-out force increases with increasing burial depth. Since the moisture content of the mud layer decreases with increasing burial depth, the soil of the deeper layer is harder with a higher viscosity, resulting in a higher resistance due to soil adhesion. In addition,
Figure 9 shows that the pulling speed does not affect the maximum pull-out force.
Figure 10 indicates that a greater lotus root weight will require a greater pull-out force.
3.1.2. Average Maximum Pull-Out Force of Each Lotus Root under Different Testing Factors
Figure 11 and
Figure 12 present the average maximum pull-out force of each lotus root with different pull-out speeds at the burial depths of 15 cm and 20 cm, respectively.
The results show that the average maximum pull-out force varies significantly among different lotus roots. Besides, the burial depth shows significant influence on the average maximum pull-out force, and pull-out speed exhibits no effect.
3.1.3. Analysis of Variance
Repeated analysis of variance (ANOVA) was carried out on the average maximum pull-out force of the testing lotus roots under different burial depths and pull-out speeds. The analysis results of No. 1 lotus root are shown in
Table 8.
The ANOVA results of other lotus roots are consistent with those in
Table 8. According to
Table 8, burial depth has a significant impact on the pull-out force. Since the above tests were carried out under a static state, the pull-out speed shows no significant influence on the pull-out force.
Considering the individual differences of the testing lotus roots, the average maximum pull-out force with the burial depth of 15 cm was analyzed by ANOVA, and the results are presented in
Table 9.
The results obtained at the burial depth of 20 cm are consistent with those in
Table 9. The results revealed that different lotus roots have significantly different maximum pull-out forces.
3.1.4. Effect of Individual Differences of the Testing Lotus Roots on the Maximum Pull-Out Force
Since individual lotus roots have different surface areas, the contact area between lotus roots and the soil is different, which will result in different soil adhesion force. It is difficult to measure the surface area of each lotus root. Considering the similar shape of lotus roots, the volume of the testing lotus roots can be used to indicate the surface area and the mass. Thus, the relationship between the mass of each lotus root and the maximum pull-out force was analyzed (
Figure 13).
As shown in
Figure 13, the maximum pull-out force of each lotus root linearly increases with the mass, indicating that the maximum pull-out force is positively correlated with the surface area of the lotus root. The linear fitting equations illustrating the relationship between the mass and the maximum pull-out force at the burial depth of 15 cm and 20 cm can be given by:
where
y denotes the maximum pull-out force and
m represents the mass of the lotus root. The determination coefficients of the equations are 0.9005 and 0.9770, respectively.
3.1.5. Summary and Discussion
In summary, when the pull-out force is greater than the resistance, the semi-buried lotus root can break away from the mud layer, and the instant pull-out force reaches the maximum value at the moment of separation. In addition, the maximum pull-out force is not affected by the pull-out speed, but is significantly influenced by the burial depth and surface area of the lotus root: it increases with increasing burial depth and surface area of the lotus root.
During the test, it was also observed that the maximum pull-out force greatly decreased when the testing lotus root was slightly loosened in the mud layer. The maximum pull-out force was detected to be only 20 N when the lotus root was loosened beforehand and then pulled out from the soil at a burial depth of 15 cm. The water penetrates between the loosened lotus root and the soil attached on the lotus root, disrupting the originally closed environment and weakening the adhesion. Furthermore, further pressing the lotus root causes a large increase in the pull-out force, which is similar to the impact of the water jet. The direct impact of the water jet on the lotus root results in an additional downward pressure, making the lotus root further adhere to the soil, which is not conducive to the floating of lotus roots.
Among the components of pull-out resistance, the buoyancy and normal force play a role in helping lotus root to float up, both of which are related to the gravity of buried lotus roots. Since the gravity only takes a very small proportion in the pull-out resistance, the main factor affecting the pull-out force of semi-buried lotus roots is the adhesion between lotus roots and the soil. In this experiment, significant factors such as burial depth and surface area of lotus roots affect the adhesion of lotus roots to the soil. The results show that once the adhesion between the lotus root and soil is destroyed, the lotus root can be pulled out easily.
Due to the uneven burial depth of lotus roots in the soil, some lotus roots are still difficult to float out of the sludge after being washed by the water jet under a certain pressure during harvesting. Too high jet pressure will cause damage to lotus root skin. It is difficult to balance the floating rate and damage rate. According to the above analysis, some mechanical methods can be used to vibrate and loosen the soil after the first hydraulic scouring, or the water jet can be adjusted to weaken the adhesion between lotus roots and the soil. After that, a second small pressure scouring can be used to improve the floating rate of lotus roots on the premise of reducing the damage.
3.2. Simulation Results Analysis and Discussion
The pull-out process is shown in
Figure 14. During the pull-out process, the pull-out force varying with time and displacement was recorded (
Figure 15).
Figure 15 shows that the maximum pull-out force of the lotus root in the simulation is greater than that in the test. In the simulation, the water layer is not involved in the soil model, which would result in a larger soil adhesion force. The parameters of soil–soil contact and soil–lotus root contact are the main factors influencing the simulation results. In this study, the soil–lotus root contact parameters were set based on the soil–tool contact in cohesive soil [
12]. Furthermore, the soil–soil contact parameters were set based on the properties of the cohesive soil [
15,
16,
17]. Due to the influence of the water layer, the soil of a lotus root field has certain rheological properties. Hence, the parameters may not accurately simulate the real situation.
The force-displacement curve (
Figure 15b) indicates that the pull-out force at the speed of 10 mm/s is greater than that at the speed of 5 mm/s for the same displacement. For cohesive soil, the adhesion is proportional to the velocity. Similarly, when lotus roots are being moved from the mud layer, a higher velocity usually requires a greater pull-out force. When the lotus root begins to break away from the soil, the gap between the lotus root and the soil increases, which will reduce the adhesive force and the pull-out resistance. In this case, the pull-out force decreases rapidly at first, followed by mild decreases until disappearance.
The simulation results also show that the adhesion force of the mud layer mainly contributes to the pull-out resistance. The increase in burial depth and surface area of the lotus root substantially increases the pull-out resistance, resulting in an increase in the maximum pull-out force. Since the adhesion force decays rapidly with the separation of the lotus root from the soil, the required pull-out force will sharply decrease with a slight loosening of the lotus root. The results of simulation are consistent with those of the test.
3.3. Limitations of the Study
This research explores the pull-out process of semi-buried lotus roots and analyzes the factors influencing the pull-out force based on experiment and simulation, which can provide a theoretical basis for improving the lotus root harvester with hydraulic scouring. However, there are still several limitations in this study, which need to be further addressed in the future.
In this experiment, the testing lotus root was pulled out in the vertical direction. At this time, the soil adhesion hinders the separation of lotus root and soil, which is also in the vertical direction. If the pull-out direction is adjusted, the direction of soil adhesion will also be changed, and the pull-out effect should be different from that of vertical pull-out. However, the test platform proposed in this study can only pull lotus roots out from the vertical direction. Hence, the pull-out angle should be considered in the experimental study to determine the optimal pull-out direction.
Soil samples were collected from a real lotus field in the test and reconstructed according to the actual soil state of the lotus field. However, in the test process, the method of burying the lotus root might cause soil compaction, which may lead to certain deviation of the pull-out force value from that in the actual field. In addition, with the progress of the test, the operation might repeatedly compact and disrupt the soil layer, which may influence the accuracy of the test results.
In the simulation analysis, the parameters for lotus root–soil and soil–soil contact were set by referring to the existing literature, and these contact parameters were not calibrated, which may affect the accuracy of the simulation results.
In the follow-up research, the pull-out force test platform can be improved to make the pull-out angle adjustable and consider hydraulic scouring. In addition, the physical and chemical properties of lotus roots and the mechanical properties of soil in lotus field will be studied to explore the calibration method for the lotus root–soil and soil–soil contact parameters. In the future, we will further explore the interaction among water jet, soil, lotus root, water layer and other relevant factors, so as to provide better solutions for lotus root harvesting with high harvest rate and low damage rate.