1. Introduction
Feed ingredients used to make dietary rations for food production animals account for approximately 60–70% of the total production cost annually [
1]. Peanut skins, which are an abundant low-value waste by-product of the peanut industry, contain residual nutrients that may serve as an energy-rich, antioxidant-rich, affordable feed additive or ingredient for production animals. Peanut skins contain 19% fat, 12% fiber, and 14% to 15% polyphenolic compounds [
2]. Nevertheless, approximately 70 million pounds of peanut skins are discarded annually with no identified uses and little to no economic value [
3].
Dairy and beef cattle feeding trials have shown that peanut skin dietary inclusion rates greater than 8–16% inhibits protein digestion and absorption due to the high content of tannin and procyanidin [
4,
5]. Interestingly, reduction in the tannin and procyanidin content in peanut skins by ammoniation did not improve protein digestibility, nitrogen retention, or production performance in steers [
6]. In contrast, a small goat feeding trial using whole peanuts and/or peanut skins in the diets of goats demonstrated that whole peanuts and/or peanut skins had similar rates of rumen digestibility as conventional forages such as alfalfa hay cubes, while peanut skins providing a high level of dietary antioxidants [
7]. While there are several published reports on the use of peanut skins as a feed additive in ruminant diets, there are no published peanut skin feeding trials to date in monogastric production animals. Hence, in this study, we aimed to determine the effect of peanut skins as a feed ingredient on the production performance of layers.
Secondly, we aimed to determine the effect of peanut skins on the chemical composition and quality of the eggs produced from layers fed a peanut skin-containing diet. Poultry feeding trials using carotenoid-rich feed ingredients such as tomato powder, alfalfa concentrate, and marigold extract demonstrate significant enrichment of egg yolk color intensity and carotenoid content in eggs produced from quail [
8] and layers [
9] versus conventionally fed hens. However, commercial use of these feeding programs is costly and often not viable due to the high cost of inclusion in the diets. Interestingly, studies have shown that hens fed a diet containing peanuts with the skin intact produced eggs enriched in yolk color (2-fold) and in β-carotene content conventional eggs [
10]. For this reason, we aimed to determine the effect of feeding peanut skins or oleic acid on egg yolk color and/or chemistry in the eggs produced from hens fed a peanut skin or oleic acid-supplemented diet.
2. Materials and Methods
All animal research procedures used in these feeding trials were approved by the North Carolina State University Institutional Animal Care and Use Committee (IACUC #17-001-A).
2.1. Experimental Design, Animal Husbandry, Dietary Treatments, and Hen Performance
Two hundred 40-week-of-lay Hy-Line W36 hens were randomly assigned to one of 4 isonitrogenous (18% crude protein) and isocaloric (3080 kcal/kg) treatments, with 5 replicates per treatment, to meet and/or exceed the NRC requirements for layers. Hens were individually housed and fed ad libitum for 8 weeks one of the following dietary treatments: control conventional soybean meal + corn, 24% unblanched high-oleic peanut (HOPN), 3% peanut skin (PN Skin), or 2.5% food-grade oleic acid (OA)-supplemented diet. High-oleic peanuts were crushed using a roller mill into crumbles prior to inclusion in the finished HOPN diet. The OA diet was prepared by supplementing the control diet with 2.5% food-grade OA (Millipore Sigma, Burlington, MA, USA). Peanut skins were collected after the blanching process and were ground finely using a blender into a powder prior to inclusion in the diet. There were five replicates per treatment with hens individually housed in battery cages (each cage 12 inches wide × 18 inches deep × 18 inches height) in one room at the Chicken Education Unit, NC State University (Raleigh, NC, USA). Hens were provided feed and water ad libitum and 14 L:D 8 weeks. Finished feed samples were analyzed for aflatoxin and microbiological contaminants by the NC Department of Agriculture and Consumer Services, Food and Drug Protection Division Laboratory (Raleigh, NC, USA).
Body weights were recorded for each individual hen at week 1 and week 8, with feed weights recorded weekly. Shell eggs were collected, enumerated, and weighed daily. The total number of eggs produced per treatment was calculated for each experimental week and for the total 8-week feeding trial. The average feed conversion ratio (FCR) was calculated as total feed consumed over the 8-week feeding (kg)/dozens of eggs produced for each treatment group over the 8-week feeding trial.
2.2. Egg Quality and Grading
Bi-weekly DSM egg yolk color, Haugh unit (HU), albumen height, vitelline membrane strength, and USDA grade were determined bi-weekly with 15 eggs per treatment by randomly selecting 3 eggs from each replicate. Fresh shell eggs were collected on the day of quality assessment and USDA grading. Haugh unit values were determined using methods described by Haugh [
11] and were recorded with the Technical Services and Supplies (TSS) QCD system (Dunnington, York, UK). The QCD system was calibrated to the DSM Color Fan consisting of a series of 15 colored plastic tabs with a range of yolk colors from light yellow to orange-red (color index 1 to 15) defined by Vuillemier [
12]. In general, a texture analyzer (TA.XTplus, Stable Micro Systems Ltd., Surrey, UK) was used to measure the shell strength and vitelline membrane strength by the breaking strength using a 5 kg load cell per the manufacturer’s instructions (Stable Micro Systems Ltd., Surrey, UK) with measurements in grams of force. Vitelline membrane strength was determined using methods described by Jones et al. 2005 with a 2 mm/s test speed and 0.0001 kg trigger force [
13]. Modified methods of Jones et al. 2002 were used to measure shell strength with a 2 mm/second test speed and a 0.001 kg trigger force [
14].
2.3. β-Carotene, Lipid Content, and Fatty Acid Analysis
All experimental diets and eggs were analyzed for total cholesterol, crude fat, fatty acid, and β-carotene content in triplicate by an AOAC-certified lab, ATC Scientific (Little Rock, AK, USA), using AOAC-approved standard chemistry methods. Each egg sample was mixed for homogeneity in a whirl-pak
® (Millipore Sigma, St. Louis, MO, USA) bag for 3 min using a Smasher™ Lab Blender (Weber Scientific, Hamilton, NJ, USA). Subsequently, all egg samples were frozen at −20 °C and stored frozen until chemical analysis within two weeks of collection. Frozen homogenous egg samples were shipped on dry ice overnight to the vendor for analysis within 2 weeks of collection. Lipid (total cholesterol, crude fat) and fatty acid analysis of homogenous egg samples and feed samples were analyzed using direct methylation methods as described by Toomer et al. [
10]. Total cholesterol was measured as mg cholesterol/100 g sample weight (feed or egg), while crude fat was measured as percentage of gram crude fat/gram sample weight (feed or egg). Fatty acid content was measured as percentage of gram of fatty acid/gram total lipid content of the sample (feed or egg). Methods used to determine β-carotene content in eggs are detailed in the AOAC 958.05 [
15] color of egg yolk method. Egg fat hydrolysis methods were determined using the AOAC method 954.02 [
16]. Gross energy analysis of feed samples was performed by ATC Scientific using an adiabatic oxygen bomb calorimeter with standard methods.
2.4. Statistical Analysis
Each hen served as the experimental unit for all performance data. All performance data were evaluated for significance by one-way analysis of variance (ANOVA) at a significance level of p < 0.05 using SAS statistical software (version 9.4). If ANOVA results were significant (p < 0.05), Tukey’s multiple comparisons t-test was conducted to compare the mean of each treatment group with the mean of every other treatment at p < 0.05 significance level. Comparisons were made between body weights (50 birds/treatment), feed intake (50 birds/treatment), feed conversion ratio (50 birds/treatment), and egg weights (total # of eggs collected over the 8-week feeding trial).
Fifteen eggs per treatment (3 eggs per replicate randomly selected) were statistically analyzed by one-way ANOVA (p < 0.05) using SAS. Means were separated by least-squares means with Tukey–Kramer adjustment for multiple comparisons (p < 0.05) for treatment differences in egg quality parameters (Haugh unit, vitelline membrane strength, shell strength, yolk color score), egg β-carotene content, and egg lipid content (crude fat, total cholesterol, fatty acid content) with 60 total egg samples at each time point (0 week, 2 week, 4 week, 6 week, 8 week). Means were separated by least-squares means with Tukey–Kramer adjustment for multiple comparisons (p < 0.05) for treatment differences.
4. Discussion
Numerous feeding trials have demonstrated that the feedstock rations rich in carotenoids (tomato powder, alfalfa, marigold extract) and/or unsaturated fatty acids are transferred to the eggs [
10,
17]. Studies have also demonstrated improved bioavailability of lutein from enriched eggs in comparison to lutein found in spinach or dietary supplements [
18] with enhanced intestinal absorption of lutein when consumed with dietary lipids, suggesting that eggs may be a superior delivery system for some carotenoids. However, the inclusion of specialty feed ingredients (alfalfa meal, marigold, fish meal, linseed meal) is not cost-effective or commercially viable for animal food production. On the contrary, few studies have examined the enrichment of consumable food products (eggs or meat) using agricultural waste by-products rich in polyphenolic compounds such as peanut skins as poultry feedstock ration. Value-addition of agricultural waste by-products, such as peanut skins to poultry feedstock rations, could promote agricultural sustainability and provide creative solutions for agricultural waste by-products with considerable residual nutritional value.
Overall, this study demonstrates that peanut skins can be effectively used in the diets of egg-producing hens at inclusion levels of 3% of the conventional diet, without adversely affecting hen performance (feed intake, FCR, dozens of eggs produced), egg quality (HU, shell strength, albumen height, vitelline membrane strength, yolk color) or the fatty acid profile of the eggs produced. Additionally, this study parallels previous poultry feeding trials demonstrating that unblanched high-oleic peanuts enrich the eggs and meat produced with unsaturated fatty acids with reduced saturated and trans fats, with reduced egg mass compared to the controls [
10] and broiler chickens [
19].
While hens fed the HOPN diet had reduced feed intake, 8-week average body weights, and total dozens of eggs produced relative to the other treatments, there were no significant differences in the FCR between the treatment groups. In previous experiments, we demonstrated that hens fed the HOPN dietary treatment had reduced feed intake due to increased ileal fat digestibility and apparent metabolizable energy compared to the other treatment groups [
20]. Hence, HOPN fed birds consumed less of a more energetically dense diet to meet the metabolic needs in comparison to the other dietary treatment groups.
In general, egg weights were increased in the PN Skin treatment group relative to the other treatments in the last 4 weeks of the study, while egg weights from the HOPN and OA treatment groups were smaller than the other treatment groups. Similarly, other studies have demonstrated that feeding hens diets rich in unsaturated fatty acids, such as conjugated linoleic acid (CLA), reduce egg weights and body weights [
21,
22], suggesting that dietary supplementation with CLA causes a reduction in hen body weights, similar to weight loss in humans consuming dietary CLA, which correlates with reduced egg weights and/or size. Egg size has been shown to be greatly influenced by body weight [
23]. With every 45 g of body weight increase, there is approximately a 0.5 g increase in egg size from 18 weeks of age in laying hens [
24].
In contrast, our previous studies demonstrated that yolk color in eggs produced from hens fed a diet containing unblanched high-oleic peanuts had an approximately 2-fold increase in yolk color in comparison to conventional eggs [
10], while in this study, egg yolk color was significantly less in eggs produced from hens fed the HOPN diet relative to the other treatment groups. Eggs produced from hens fed the PN Skin and control diets had similar levels of palmitic and elaidic fatty acid for most of the study, while eggs produced from the HOPN and OA treatment groups had reduced saturated and trans fatty acid levels comparatively.
Chemical analysis of the four experimental diets revealed increased levels of omega 3 fatty acid levels in the PN Skin diet relative to the other dietary treatments. Nonetheless, omega 3 fatty acid level in eggs produced from hens fed the PN Skin experimental diet was similar between all treatment groups. The soybean oil, whole peanuts and/or peanut skins, and yellow corn (very low levels) are the predominate feed ingredients containing omega 3 fatty acids [
25,
26,
27], which may have correlated to elevated omega 3 fatty acid content found in the PN Skin experimental diets that contained modest amounts of each of these feed ingredients relative to the other dietary treatments.
In contrast to our previously published reports [
10], β-carotene content in this study was not significantly different between eggs produced from hens fed the four different dietary treatment groups at any of the experimental time points measured in this study. Studies conducted by Pattee and Purcell (1967) revealed that peanut oil extracted from young peanuts contained 60 µg of β-carotene and 138 µg of lutein per liter, while peanut oil extracted from more mature peanuts had lower concentrations of these carotenoids [
28]. However, the determination of peanut maturity has been correlated with the increasing color of the mesocarp from white to yellow, orange, brown, and black [
29]. Peanuts have an indeterminate growth pattern, in which at harvest, the combine collects peanut pods ranging in different maturity levels present on the plant [
30]. Therefore, a given peanut harvest may contain a higher percentage of young/immature pods that contain elevated levels of carotenoids in the seed and oil [
28], suggesting that a potentially higher percentage of young/immature peanuts may have been harvested for use in our earlier layer hen feeding trials with unblanched high-oleic peanuts in which enriched the eggs produced with unsaturated fatty acids and β-carotene [
10].
β-carotene is a lipid-soluble carotenoid found abundantly in plants and responsible for the rich yellow and deep orange colors in plants [
31]. Conventional commercial eggs are rich in lutein and zeaxanthin [
32], which are carotenoids that are most likely transferred from yellow corn in the diet to the egg yolks. Layer feeding trials have demonstrated the transfer of carotenoids and their pigments from the diet to the yolks of eggs produced [
9]. While our previous layer feeding trials demonstrated that eggs produced from hens fed a HOPN diet had significantly increased β-carotene levels and yolk color relative to conventional eggs, in which the rich yellow/deep orange pigment of β-carotene was transferred to the eggs. However, in this study, β-carotene content was not elevated, and hence the yellow/orange pigments were not available to transfer from the diet to the yolks of eggs produced by hens fed the HOPN or PN Skin diets. Moreover, eggs produced from hens fed the HOPN diet had less available dietary carotenoids from yellow corn (lutein and zeaxanthin) in the diet relative to the other treatment groups (
Table 1 content of yellow corn: control 47.5%, 36.9%, PN Skin 56.9%, OA 57.0%), which may have also correlated to reduced yolk color scores.
Most importantly, this study reports similar body weights, feed intake, FCR, and egg chemistry between the PN Skin and control treatment groups, implying the effective use of PN skins as an alternative layer feed ingredient. These results support the value-added use of peanut skins as a poultry feed ingredient, an abundant agricultural waste by-product of the peanut industry. While this study has positive implications for the use of peanut skins as an alternative poultry feed ingredient, this study fails to parallel commercial egg production commonly using floor pens or alternative housing systems. Moreover, we aim to repeat this study with larger sample sizes to more closely parallel industry. In addition, we aim to conduct additional feeding trials with hens housed in floor pens and fed a peanut and/or peanut skin-containing diet for comparative analysis of the production performance to hens housed in battery cages and fed a peanut and/or peanut skin-containing diet.