A Design of an Unmanned Electric Tractor Platform
Abstract
:1. Introduction
2. Materials and Methods
3. Body Design
3.1. Lightweight Design and Analysis of Car Body
3.2. Fatigue Life Analysis
- A.
- Material parameters
- B.
- Loading conditions
- C.
- Boundary conditions
4. Power and System Integration
4.1. Force Estimate and Power System Planning
4.1.1. Force Estimate
= 0.68 × 7222.8 + 0.12 × (6474.6 + 0.74 × 7222.8)
= 6329.8 N
4.1.2. Power System Planning
- (1)
- Transportation operations
- (2)
- Rotary tillage operations
4.1.3. Reducer Selection
- (1)
- Transportation operations
- (2)
- Rotary tillage operations
4.2. Unmanned/Intelligent Control System Integration
4.3. Vehicle System Integration and Function Testing
5. Conclusions
- According to the lightweight analysis process, the weight of the proposed vehicle body was 101 kg, and the bending and torsional rigidity were 11,579 N/mm and 4923 N·m/deg, respectively.
- In the analysis of the bending, torsion, and full load braking strength of the vehicle body, the maximum von-Mises stress was lower than the material yield strength by 2/3, which met the design requirements.
- The fatigue life analysis showed that the fatigue life of the designed vehicle body reached 6.5 × 108 km when driven on a general asphalt road at a speed of 18 km/h. When rotating or plowing at a speed of 2 km/h, the fatigue life reached 11,190 km and 23,166 km, respectively.
- This research completed the development and fabrication of a small electric tractor, which met the requirements of manual driving and automatic driving. In addition, the tractor was equipped with two 7.5 kW induction motors, driven by lithium batteries, which can achieve at least 3.5 h of working time, and the rotary tillage operations can reach a depth of about 15 cm. The result of field tests on the prototype electric tractor are shown in Table 5, Table 6 and Table 7.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Acknowledgments
Conflicts of Interest
References
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Vehicle Parameters | ||
---|---|---|
Length | Width | Height |
1720 mm | 1100 mm | 660 mm |
Tire size | Total vehicle weight | |
Front 26 × 8-14 | Rear 26 × 10-14 | 650 kg |
Type Parameter | SPFH 590 | STKM 11A |
---|---|---|
Density (kg/m3) | 7850 | 7850 |
Young’s Modulus (MPa) | 210 | 210 |
Yielding Stress (MPa) | 420 | 175 |
Ultimate Stress (MPa) | 590 | 290 |
Poisson’s Ratio | 0.3 | 0.3 |
Front Suspension | Rear Suspension | |
---|---|---|
Spring Constant (N/mm) | 27.5 (Kf) | 27.5 (Kr) |
Damping Coefficient (N.s/mm) | 0.96 (Cf) | 2.16 (Cr) |
Rated Voltage | DC72V |
---|---|
Rated power | 7.5 kW |
Instantaneous peak | 17.8 kW |
Maximum speed | 5800 rpm |
Maximum torque | 23.2 N-m |
Field Test | |||
---|---|---|---|
Velocity (km/h) | Road Type | Current (A) | Power (W) |
3.05 | Asphalt | 2.38 | 185.64 |
Hard | 7.3 | 569.4 | |
Soft | 3.83 | 298.74 | |
Grass | 2.5 | 195 | |
1.02 | Asphalt | 14.16 | 1104.48 |
Hard | 26.0 | 2028 | |
Soft | 10.85 | 846.3 | |
Grass | 16.7 | 1302.6 |
Velocity (km/h) | Depth (cm) | Driving Current | Tillage Current | ||
---|---|---|---|---|---|
Current (A) | Power (W) | Current (A) | Power (W) | ||
1.02 | 5 | 10.9 | 850.2 | 28.1 | 2191.8 |
10 | 7.9 | 616.2 | 32.8 | 2558.4 | |
15 | 12.9 | 1006.2 | 37.4 | 2917.2 | |
3.05 | 5 | 25.7 | 2004.6 | 44.3 | 3455.4 |
10 | 28.2 | 2199.6 | 49.1 | 3829.8 | |
15 | 37.2 | 2901.6 | 52.2 | 4071.6 |
Drive Current and Tillage Current (A) | |
---|---|
Low speed 1.02 (km/h) | 50.3 A |
High speed 3.05 (km/h) | 126.6 A |
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Chen, Y.-C.; Chen, L.-W.; Chang, M.-Y. A Design of an Unmanned Electric Tractor Platform. Agriculture 2022, 12, 112. https://doi.org/10.3390/agriculture12010112
Chen Y-C, Chen L-W, Chang M-Y. A Design of an Unmanned Electric Tractor Platform. Agriculture. 2022; 12(1):112. https://doi.org/10.3390/agriculture12010112
Chicago/Turabian StyleChen, Yung-Chuan, Li-Wen Chen, and Ming-Yen Chang. 2022. "A Design of an Unmanned Electric Tractor Platform" Agriculture 12, no. 1: 112. https://doi.org/10.3390/agriculture12010112