Innovative Solution of Torsional Vibration Reduction by Application of Pneumatic Tuner in Shipping Piston Devices
Abstract
:1. Introduction
2. Defining the Problem
3. Theory Analyzes
4. Experimental Verification
- Three-phase asynchronous electric motor: operating speeds vary by frequency changer SIEMENS with vector control, type: 1LE10011DB234AF4-Z; nominal power: 11 kW; nominal operating speed: 1470 rpm; number of poles: 4.
- Three-cylinder air compressor: type: ORLIK 3JSK-75; volume power: 50 m3h−1number of cylinders: 3; cylinder diameter: 82 mm; piston stroke: 70 mmmaximum overpressure: 10 bars.
- Torque sensor: MOM Kalibergyár, type: 7934; measurement range: 0 ÷ 500 Nm with accuracy 0.5 Nm.
- Pneumatic tuner: type: 4-1/70-T-C; maximum diameter: 242 mm; spacing diameter: 152 mm; width: 129 mm; weight: 11.6 kg.
5. Results and Discussion
- The courses of all cylinders are similar to courses of one-cylinder deactivation. In the event of a single cylinder being deactivated, the progresses were moved to the area of higher dynamic load values.
- If the mechanical system worked with all cylinders’ activation in the over-resonance area with the most suitable torsional stiffness kp200, then when one cylinder is deactivated, the value of the dynamic load would increase for some speeds almost three times.
- In the case of a cylinder deactivation, the variance of values in the under-resonance area is less than the variance of the dynamic load values in the over-resonance area.
- The multiplication of the increase in dynamic oscillation with the cylinder deactivation in the under-resonance area compared to all cylinders running is less than a multiple of the increase in the work of the mechanical system in the over-resonance area when all cylinders are working, along with one-cylinder deactivation.
6. Conclusions
- From Figure 11, it can be seen that resonance area is dependent on torsional stiffness of the pneumatic tuner.
- If torsion stiffness is variable, it is possible to change a torsional vibration in resonance. For example, if torsional stiffness has a value of kp700, the resonant area exists at operating speed 700 rpm. Torsional vibrations have reached value of 15 Nm. By decreasing the torsional stiffness in the resonance area up to kp100, torsional vibrations will decrease to a value of 5 Nm. This fact can be considered as a three times vibration reduction. Such torsional vibration reduction by means of a smooth change in torsional stiffness can be realized over a wide range of operating speeds.
- Reduction of torsional vibrations can be also effectively carried out in cylinder deactivation. For example, at operating speed of 700 rpm, it is suitable to use a pneumatic tuner with torsional stiffness of kp200 at which the value of torsional vibration is 6 Nm in the operation mode of all cylinders. If we deactivate one cylinder at this operating speed, the value of the torsional vibration will increase to 14 Nm, and after two-cylinder deactivation, the value of the torsional vibration will reach a value of 13 Nm. Immediately, we can appropriately adjust the torsional stiffness as needed. For example, in the case with one-cylinder deactivation, the torsional stiffness will be held at kp400, and in case with two-cylinder deactivation, the torsional stiffness will be held at kp500. In these cases, we notice a decrease of 13 Nm and 11 Nm lower torsional vibrations, respectively. A change in torsional stiffness in order to minimize torsional vibrations can be realized smoothly during the working time of the mechanical drive.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
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Grega, R.; Krajnak, J.; Žuľová, L.; Kačír, M.; Kaššay, P.; Urbanský, M. Innovative Solution of Torsional Vibration Reduction by Application of Pneumatic Tuner in Shipping Piston Devices. J. Mar. Sci. Eng. 2023, 11, 261. https://doi.org/10.3390/jmse11020261
Grega R, Krajnak J, Žuľová L, Kačír M, Kaššay P, Urbanský M. Innovative Solution of Torsional Vibration Reduction by Application of Pneumatic Tuner in Shipping Piston Devices. Journal of Marine Science and Engineering. 2023; 11(2):261. https://doi.org/10.3390/jmse11020261
Chicago/Turabian StyleGrega, Robert, Jozef Krajnak, Lucia Žuľová, Matúš Kačír, Peter Kaššay, and Matej Urbanský. 2023. "Innovative Solution of Torsional Vibration Reduction by Application of Pneumatic Tuner in Shipping Piston Devices" Journal of Marine Science and Engineering 11, no. 2: 261. https://doi.org/10.3390/jmse11020261
APA StyleGrega, R., Krajnak, J., Žuľová, L., Kačír, M., Kaššay, P., & Urbanský, M. (2023). Innovative Solution of Torsional Vibration Reduction by Application of Pneumatic Tuner in Shipping Piston Devices. Journal of Marine Science and Engineering, 11(2), 261. https://doi.org/10.3390/jmse11020261