1. Introduction
The global shift toward decreasing reliance on fossil fuels has motivated the investigation of alternative energy sources and methods, with a focus on enhancing their effectiveness. Energy harvesters based on flapping foils, inspired from natural movements, have gained traction as an effective means to extract energy from various natural sources, such as streams, rivers, tidal currents, and wind. This approach has garnered substantial interest in recent years [
1,
2]. The idea of utilizing a flapping motion for energy generation was initially introduced by Wu in 1972 [
3], and later, in 1981, McKinney and Delaurier pioneered the extraction of energy from the heaving and pitching motions of a fluid using a flapping foil [
4]. Subsequently, extensive research has been conducted on optimizing the energy-harvesting capabilities of flapping foils via the investigation of motion parameters [
1,
5,
6], geometric and viscous parameters [
2,
7,
8,
9,
10], and flow control methods [
11,
12,
13,
14,
15].
Xiao et al. [
6] introduced an innovative non-sinusoidal motion for oscillating hydrofoils within energy harvesters. They combined sinusoidal plunging movements with a nearly trapezoidal pitching motion to assess the impact on energy extraction performance. They found that a higher angle of attack results in enhanced power extraction. In comparison to sinusoidal motion, they observed substantial enhancements with the optimal pitching profile, boosting the power coefficient by up to 63% and the total efficiency by up to 50%. Wu et al. [
16] investigated the effects of stroke deviation and variables such as the horizontal motion amplitude, phase difference, and frequency on the performance of flapping-foil energy harvesters. Their results emphasized that incorporating horizontal motion enhances the lift force, thereby improving the power generation capacity of the energy harvesters. Their study underscored the enhancement of power output performance owing to flapping-foil energy harvesters. Wang et al. [
17] proposed a novel reversed-D trajectory and concluded that this specific trajectory motion can significantly enhance the power output. Swain et al. [
18] investigated energy extraction performance by altering the flapping trajectory and the spatial arrangement of foils, identifying favorable wake interaction patterns that contribute to increased efficiency.
Shanmugam and Sohn [
19] investigated various deflector designs aimed at improving power generation in flapping-foil energy harvesters. They examined the impact of upstream deflectors (N), the angle of inclination of these deflectors, and the spacing between the hydrofoil and the deflector on the performance. Their simulations highlighted the considerable influence of these parameters on the power generation efficiency of the energy harvesters. Wang et al. [
20] analyzed the impact of density-stratified flow on energy extraction efficiency and its interaction with the pitching amplitude. They [
21] proposed a tandem-hydrofoil-based tidal array with improved density and reduced costs. Petikidis and Papadakis [
22] studied fully passive flapping foils in free surface flow, determining optimal submergence depths and assessing the influence of monochromatic waves. Dahmani and Sohn [
23] introduced a novel approach using oscillating tandem wings inside a convergent duct to enhance power extraction in energy harvesting. The downstream hydrofoil was shown to be more influential, contributing 4–80% to the improved power output owing to the high incoming fluid velocity due to the duct design. In addition, they explored the impact of vertical interfoil spacing on tandem/parallel coupled oscillating wings, achieving a 23% increase in power extraction efficiency compared to traditional arrangements [
24]. In these systems, maintaining stability is important, as it ensures consistent operation and reduces the risk of performance degradation. Zhao [
25,
26,
27,
28] explored the principles of stability as they pertain to the design and analysis of such systems. Building on these insights, recent advancements in piezoelectric harvesters, such as the development of a harvester with a U-shaped geometry [
29], have led to significant improvements. This proposed model surpasses traditional models in efficiency, showcasing the evolution of energy-harvesting technology. Further contributing to this field, the creation of a semi-submersible piezoelectric harvester optimized for increased power output [
30] underscores the growing potential of these technologies in a range of applications, driven by continuous improvements in design and optimization.
Flow control methods for harnessing energy from flapping-foil systems can be categorized into two types, passive control and active control, based on whether additional energy is required within the flow field [
31]. Passive control techniques involve incorporating simple structures on or adjacent to the surface of the airfoil to enhance energy harvesting without introducing extra energy. Examples of passive control methods include passive foil deformation [
32], Gurney flaps [
33,
34], and corrugated foils [
35]. Passive control methods are cost-effective and relatively straightforward to install. However, they operate within predefined states and lack adaptability for real-time adjustments to meet changing requirements. In contrast, active control methods such as circulation control [
36] and plasma actuators [
37,
38] can modify the flow field by adjusting excitation parameters as needed, making them more efficient compared to passive control methods.
Flaps are commonly used in lifting mechanisms in the aerospace industry owing to their simple structure, robustness, and effectiveness [
39,
40]. Flaps can be implemented in both passively and actively controlled forms. Although flaps have been extensively studied for their applications in single blades and vertical-axis wind turbines [
41,
42,
43], the investigation into energy harvesting using flapping wings has mainly focused on Gurney flaps [
33,
34]. For example, Bing [
33] revealed the introduction of a Gurney flap-influenced vortex generation at the trailing edge, which increased the pressure difference on the foil surface and improved the lift force, leading to a 21% improvement in energy-harvesting efficiency. On the other hand, any additional energy consumption resulting from the swing of the Gurney flap itself was not mentioned. Totpal et al. [
44] studied the impacts of passive leading-edge flaps on flapping-wing energy harvesters at low cutoff frequencies. Although they observed an improvement in the heave force, this improvement was primarily limited to the initial stages of the flapping cycle when the heave speed was low, and the synchronization between force and speed was poor, making overall flapping-wing control challenging. Alam and Sohn investigated [
45] the impact of an actively controlled trailing-edge flap, accompanied by a comprehensive parametric analysis [
46]. Their findings indicated that the implementation of the flap yielded advantageous outcomes in terms of enhancing power extraction performance.
In this study, we examined the potential for enhancing energy harvesting in oscillating wing systems via the addition of a controllable leading-edge flap. Our primary goal was to improve the performance of the energy harvester. To achieve this, we conducted a quantitative evaluation of numerous factors, including various flap lengths and maximum pitching angles for the wing and flap, to identify the optimized configurations that maximize power generation and enhance overall efficiency. Flap lengths varying from 10% to 50% of the chord length were systematically investigated. In addition, variations in maximum wing pitch angles spanning from 75° to 105° and maximum flap pitch angles ranging from 30° to 55° were examined. Through this comprehensive investigation, we aimed to reveal the relationships among these diverse parameters and their impacts on energy-harvesting performance.
3. Results and Discussion
Our investigation presents an active flow control methodology aimed at improving the power generation of an oscillating wing. The effects of a rectangular-plate oscillating wing featuring a flap at the leading edge on the energy-harvesting performance are investigated during coupled heaving and pitching movements. The study further evaluates the wider applicability of this flow control technique (over a range of motion parameters) by varying multiple parameters, such as the maximum pitch angles of the wing and the flap, as well as the flap length. Throughout the study, the following parametric conditions were kept constant: the nondimensional pivot point position (xp) = 0.33c, the heave amplitude (Ho/c) = 1.0, the phase angle (φ) = 90°, and the frequency (f*) = 0.14.
3.1. Effect of Varied Maximum Flap Pitch Angles on Power Output
In this section, a comparative analysis of the energy-harvesting performance of a wing with an integrated flap is performed against a baseline foil without a flap at a fixed maximum wing pitch angle (θo) of 75°. The flap length is maintained at 10% of the chord length (c), and the maximum flap pitch angle (ψo) is varied from 20° to 50°.
Table 3 shows the average pushing power coefficient (
), average moment power coefficient (
), and average total power coefficient (
) for the wing with a flap length of 10% of c at
θo = 75°. The power coefficients are tabulated against a range of
ψo values, along with the percentage change in
relative to the wing without a flap (denoted as
). In this context, “plate” refers to the baseline wing without a flap, and the varying flap conditions are indicated by their respective maximum pitch angles, such as
ψo = 20°, 25°, and so on. The data exhibit a direct correlation between
ψo and
, suggesting that an increase in the flap’s pitch angle enhances the average heaving power coefficient. Conversely, an inverse relationship is observed between
ψo and
, where larger flap pitch angles correlate with more negative values of the average moment power coefficient.
displays a nonlinear association with
ψo: it shows a modest increase as
ψo ascends from 20° to 40°, followed by a decrease in
beyond 40°. Notably, the power output increases by a maximum of 6% with a 10% flap length compared to the plate case.
Figure 5a,b show the variations in the pushing force coefficient (
Cy) and the pushing power coefficient (
Cpy) in time (T) for different
ψo cases outlined in
Table 3. Notably, between the time intervals from 0.1 t/T to 0.3 t/T, both
Cy and
Cpy increase as
ψo increases, indicating that the oscillating foil experiences enhanced pushing force and an increase in pushing power as
ψo increases during this interval.
Figure 5c,d present the moment power coefficient (
Cpm) and the total power coefficient (
Cpt) throughout a cycle considering different
ψo cases. The variation in
Cpm values is similar for different cases until 0.3 t/T, whereas from 0.3 t/T to 0.5 t/T, the
Cpm values decrease with
ψo. During the interval from 0.15 t/T to 0.35 t/T, the
Cpt values also increase with increasing
ψo. The total power output of the oscillating foil shows an upward trend with increasing
ψo values during this interval. However, the maximum
is achieved at
ψo = 40°, as detailed in
Table 3.
In
Figure 6, streamline and vorticity, velocity magnitude, and pressure contour plots around the foil’s surface are presented for various
ψo cases at 0.15 t/T and
θo = 75°. For a flat plate, fluid separation occurs below the leading edge on the lower surface of the wing, as illustrated in
Figure 6a. However, this separation is significantly reduced at higher
ψo values by attaching a leading-edge flap to the wing, resulting in smoother fluid flow and increased velocity near the hinge region on the lower surface, as depicted in
Figure 6b.
Figure 6c displays the pressure contour plot, showing that the leading-edge flap reduces the lower surface pressure compared to the wing without a flap. In
Figure 7, the pressure coefficient on the wing’s surface along the heaving motion is illustrated for various
ψo cases at 0.15 t/T and
θ0 = 75°. The presence of a flap decreases the surface pressure owing to the expanded high-velocity region in comparison to the plate, resulting in a greater pressure differential between the upper and lower surfaces and generating a stronger pushing force in the wing, with higher
ψo values compared to the plate. In addition, the flap notably increases the projected length in the wing’s heaving motion, positively influencing the pushing force at this specific moment.
3.2. Impact of Flap Length Variation on Power Output
To examine the role of the leading-edge flap length on the power output of the energy harvester, this section maintains constant θο = 75° and ψo = 40°. The study evaluates changes in flap length relative to the chord length considering lengths of 0% (equivalent to a flat plate), 10%, 15%, 20%, 33% (pivot point), and 40%.
Table 4 summarizes the average coefficients of power (
,
,
) and the percentage change in
(denoted as
) for the wing with different flap lengths at fixed
θo = 75° and
ψo = 40°. The
values are maximum for a flap span of 20% of the chord length, beyond which the values start decreasing. Conversely, the magnitude of the
value steadily increases with the extension of the flap length. For a flap length of 10% of the chord, the
value is higher than the flat plate configuration but decreases progressively as the flap span increases. However, the
value steadily decreases as the flap span extends up to 20% of the chord length, experiencing a significant drop beyond this threshold. This indicates that beyond a certain flap length, an increase in flap length adversely affects the power output generation of the energy harvester system for the same
θo and
Ψo.
Figure 8 illustrates the effects of different flap lengths on the pushing force (
Cy), pushing power (
Cpy), moment power (
Cpm), and total power (
Cpt) coefficients within an oscillation cycle at fixed pitch angles (
θο = 75° and
ψo = 40°).
Figure 8a displays the variation in
Cy, revealing that adding a flap length of 10% of
c increases
Cy relative to the baseline “plate” case from 0.15 t/T to 0.4 t/T. This increase becomes more pronounced with a flap span of 15% of
c, and it continues to grow up to 20% of
c. Beyond this flap length, the
Cy values plateau, suggesting a threshold for enhancement through flap extension during this interval. Conversely, the interval from 0.4 t/T to 0.5 t/T is characterized by a marked and consistent reduction in
Cy as the flap lengths continue to increase. Given that the wing’s vertical velocity (
Vy) is higher from 0.1 t/T to 0.4 t/T, even a modest increase in
Cy due to changes in flap length has a significant impact on
Cpy, as depicted in
Figure 8b.
Figure 8c indicates that the magnitude of the negative
Cpm values intensifies with the increment in the flap length up to 0.25 t/T, suggesting an increase in adverse moment power. Conversely, the positive
Cpm values decline from 0.25 t/T to 0.5 t/T, implying a reduction in favorable moment power during this period, particularly for longer flaps. This corresponds to a notable increase in the average negative moment power for larger flap lengths, consistent with the data in
Table 4. As for the total power coefficient displayed in
Figure 8d, there is an observable increase in
Cpt with the lengthening of the flap from 0.1 t/T to 0.3 t/T. However, this trend is reversed from 0.3 t/T to 0.5 t/T, where
Cpt begins to decrease. The results suggest that the total power output initially benefits from the increased flap length, which peaks at a certain point before starting to diminish, suggesting that an optimal flap length exists for maximizing the total power output under the specific pitch angles of
θο = 75° and
ψo = 40°.
Figure 9 presents the streamline and vorticity, along with pressure contour plots, around the foil’s surface for different flap lengths at specific instances of 0.25t/T. In
Figure 9a, a flap span of 0% of
c (equivalent to a flat plate) leads to fluid flow separation below the lower surface of the wing’s leading edge. This flow separation decreases as the flap length increases to 10% of
c, and it decreases further when the flap length reaches 15% of
c. In
Figure 9b, the associated pressure contour plots reveal that larger flap lengths result in an expanded region of lower pressures on the lower surface.
Figure 10 displays the variation in pressure across the surfaces of the wing for various flap lengths at 0.25t/T. In
Figure 10, with a flap span of 10% of
c, the wing’s lower surface pressure is observed to be lower than that of the base plate configuration, attributed to fast fluid flow near the hinge position, where the camber becomes the maximum. As the flap length is extended to 15% of
c, a further pressure decrease is observed. However, beyond a flap span of 20% of
c, the lower surface pressure begins to increase as flow separation becomes more pronounced, suggesting that up to a certain flap length, the incoming flow stays attached to the wing’s surface, reducing pressure on the lower surface. Conversely, when the flap is excessively long, the flow separates earlier, causing an increase in pressure. Therefore, the variations in pressure across the surfaces of the wing decrease beyond a flap span of 20% of
c. In addition, with an increase in flap length, there is also an increase in the flap’s projected length along the
x-axis, which is beneficial to enhancing the pushing force, offsetting the effects of the reduced pressure differential.
3.3. Effect of Varied Maximum Wing Pitch Angles
This section examines the influence of altering the maximum wing pitch angle from 75° to 95° while maintaining a constant flap length of 20% of
c and a maximum flap pitch angle of 40°. The values in
Table 5 reflect the average pushing power (
py), average moment power (
pm), and average total power output (
pt) to assess the performance across varied
θo.
py increases from
θo = 75° to 85°, reaching its peak at
θo = 85°, and it decreases thereafter, suggesting that a wing angle of 85° is optimal for generating the pushing power at this operating condition. Conversely, the absolute
pm values exhibit a continuous decrease as
θo increases. On the other hand, the variations in
show an upward trend with higher wing angles, indicating that greater wing angles enhance power generation for a flap span of 20% of
c. These findings emphasize the importance of selecting an appropriate wing angle to maximize the power output of the oscillating wing with a fixed flap length. A pitch angle
θo of 90° strikes a balance between pushing power and moment power requirements, resulting in the optimum power generation at a flap span of 20% of
c and
ψo = 40°.
Figure 11 provides the pushing force, pitching moment, and power coefficients in time T for a flap length of 20% of
c,
ψo = 40°, and varied
θo.
Figure 11a,b illustrate the
Cy and
Cpy variations over a cycle for different wing pitch angles spanning from 75° to 95° in 5° increments. Notably, from 0.1 t/T to 0.4 t/T,
Cy and
Cpy exhibit higher values when the wing’s maximum pitch angle is lower. However, from 0.4 t/T to 0.5 t/T,
Cy and
Cpy show an increase with higher maximum wing pitch angles. In addition, the absolute
Cpm consistently increases up to 0.25 t/T, indicating an increase in adverse moment power for longer flaps. From 0.25 t/T to 0.5 t/T, the trend of increasing
Cpm values continues, suggesting an increase in favorable moment power for the wing, as shown in
Figure 11c. Notably, the rise in adverse moment power is less pronounced than that in favorable moment power, resulting in a marked decrease in the average negative moment power with higher
θo values, which agrees with the values presented in
Table 5. Interestingly, the examination of
Cpt values reveals a decreasing trend from 0.1 t/T to 0.4 t/T with a maximum increasing wing pitch angle, followed by an increase from 0.4 t/T to 0.5 t/T as the maximum wing pitch angle increases, as shown in
Figure 11d.
Figure 12 presents the streamline and velocity magnitude and pressure contour plots for a wing with a leading-edge flap length of 20% of
c and
ψo = 40° based on varying
θo at intervals of 0.25 t/T. In
Figure 12a, the streamline and velocity magnitude contours show a notable increase in velocity around the flap’s hinge area on the lower surface as
θo increases.
Figure 12b illustrates that the wing’s upper surface pressure significantly increases for
θo = 90°.
Figure 13 depicts the distribution of pressure coefficients on the foil surface across different
θo cases at 0.25 t/T.
Figure 13 displays a continuous decrease in the wing’s lower surface pressure, particularly near the flap–wing junction, with increasing
θo. As
θo increases, the wing’s projected length along the heaving motion direction decreases, accompanied by an increase in the pressure differential across the wing surface.
3.4. Combined Impact of Varying Flap Length and Maximum Pitch Angles of the Wing and Flap
Figure 14 illustrates the combined influence of the span of the flap (ranging from 10% to 50% of
c), a maximum wing pitch angle (
θo) ranging from 75° to 105°, and a maximum flap pitch angle (
ψo) varying from 30° to 55° on the resulting power output (
). When the flap’s extent is at 10% of
c,
is maximized at
θo = 75° across various
ψo, as shown in
Figure 14a. The maximum
for varied
θo occurs at
ψo = 40°, although the variation in power output across different
θo is small. As the span of the flap increases to 20% of
c, the optimum
θo significantly rises to 90°, and the maximum
values are notably higher compared to the flap span of 10% of
c, as depicted in
Figure 14b. The optimal
θo is found to be the same for flap lengths of 25% and 33% of
c, as shown in
Figure 14c,d, respectively. However, the maximum power generation is attained for a flap span of 40% of
c, beyond which it starts to decrease for various
θo and
ψo values depicted in
Figure 14e,f, respectively.
The optimum power output was achieved for the flap spans ranging from 40% to 50% of c, θo = 95°–100°, and ψo = 45° and 50°. As the length of the flap increases, the optimum θo gradually increases from 75° to 100°, whereas ψo varies between 45° and 50°. The optimal power generation was achieved with a flap span of 40% of c at θo = 95° and ψo = 45°. This configuration resulted in a 29.9% enhancement in power output and a 20.2% boost in efficiency relative to the wing configuration without a leading-edge flap.
4. Conclusions
We investigated a flat plate oscillating wing with an integrated leading-edge flap by focusing on its impact on energy-harvesting performance. Numerical simulations were conducted using the overset grid method under transient conditions, and the k–ω SST turbulence model was employed. Various parameters such as the flap length (from 10% to 50% of the chord length) and maximum pitch angles for the wing and flap (from 75° to 105° and from 30° to 55°, respectively) were quantitatively assessed to identify the configurations that maximize power generation and efficiency.
The results showed that the addition of the leading-edge flap leads to smoother fluid flow along the wing’s lower surface and a high-velocity region compared to the wing without a flap. In addition, an increase in the flap’s maximum pitch angle or the flap length enhances the wing’s effective projected length in the heaving direction. By analyzing the combined effects of varying flap length, wing angle, and flap angle, we identified the optimal configurations that yielded substantial power output enhancements. In particular, flap lengths within the range of 40%–50% of the chord length, combined with θo values from 95° to 100° and ψo of 45°–50°, deliver peak power generation. The results demonstrate a remarkable 29.9% increase in overall power output and a commendable 23% efficiency enhancement compared to the baseline wing configuration without the flap.