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Research Progress on Numerical Simulation of the Deposition and Deformation Behavior of Cold Spray Particles
by
Zhihao Liu
Zhihao Liu 1,
Jianwu Liu
Jianwu Liu 2,
Haifeng Li
Haifeng Li 2,
Zizhao Wu
Zizhao Wu 2,
Yuan Zhong
Yuan Zhong 1,
Chidambaram Seshadri Ramachandran
Chidambaram Seshadri Ramachandran 3,
Yingliang Cheng
Yingliang Cheng 1,* and
Qun Wang
Qun Wang 1,*
1
College of Materials Science and Engineering, Hunan University, Changsha 410082, China
2
AECC Hunan Aviation Powerplant Research Institute, Zhuzhou 412002, China
3
Department of Materials Science and Engineering, The State University of New York (SUNY) Stony Brook, New York, NY 11794, USA
*
Authors to whom correspondence should be addressed.
Coatings 2024, 14(7), 913; https://doi.org/10.3390/coatings14070913 (registering DOI)
Submission received: 25 June 2024
/
Revised: 15 July 2024
/
Accepted: 19 July 2024
/
Published: 21 July 2024
Abstract
It is of significant theoretical and practical value to study the deposition process and deformation behavior of cold-sprayed particles to find the deposition mechanism of cold-sprayed coatings, further improve the coating performance, and expand its application scope. However, observing the deposition process and particle behavior through experiments is difficult due to the brief deposition duration of cold spray particles. Numerical simulation offers a means to slow the deposition process and predict the critical velocity, deformation behavior, bonding mechanism, and residual stress of cold-sprayed particles. This paper uses finite element analysis software, including ANSYS LS Dynamic-2022 R1 and ABAQUS-6.14, alongside various prevalent finite element methods for numerically simulating cold spray particle deposition. These methods involve the Lagrange, Euler, arbitrary Lagrange-Euler (ALE), and Smoothed Particle Hydrodynamics (SPH) to investigate the cold spray particle deposition process. The recent literature primarily summarizes the simulation outcomes achieved by applying these methodologies for simulating the deposition process and deformation characteristics of different particles under varying cold spraying conditions. In addition, the reliability of these simulation results is analyzed by comparing the consistency between the simulation results of single-particle and multi-particle and the actual experimental results. On this basis, these methods’ advantages, disadvantages, and applicability are comprehensively analyzed, and the future simulation research work of particle deposition process and deformation behavior of cold spraying prospects is discussed. Future research is expected to provide a more in-depth study of the micro-mechanisms, such as the evolution of the inter-particle and internal organization of the particles, near the actual situation.
Share and Cite
MDPI and ACS Style
Liu, Z.; Liu, J.; Li, H.; Wu, Z.; Zhong, Y.; Ramachandran, C.S.; Cheng, Y.; Wang, Q.
Research Progress on Numerical Simulation of the Deposition and Deformation Behavior of Cold Spray Particles. Coatings 2024, 14, 913.
https://doi.org/10.3390/coatings14070913
AMA Style
Liu Z, Liu J, Li H, Wu Z, Zhong Y, Ramachandran CS, Cheng Y, Wang Q.
Research Progress on Numerical Simulation of the Deposition and Deformation Behavior of Cold Spray Particles. Coatings. 2024; 14(7):913.
https://doi.org/10.3390/coatings14070913
Chicago/Turabian Style
Liu, Zhihao, Jianwu Liu, Haifeng Li, Zizhao Wu, Yuan Zhong, Chidambaram Seshadri Ramachandran, Yingliang Cheng, and Qun Wang.
2024. "Research Progress on Numerical Simulation of the Deposition and Deformation Behavior of Cold Spray Particles" Coatings 14, no. 7: 913.
https://doi.org/10.3390/coatings14070913
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