- Article
22 Pages
Constructing protective coatings that simultaneously combine anti-icing and corrosion-resistant properties is of great significance for applications such as power facilities. In this study, methyltriethoxysilane (MTES) was used as the film-forming matrix, and phase-change microcapsules were incorporated to construct a multifunctional composite coating on the surface of an Al substrate. The morphology and composition of the microcapsules and coatings were characterized by scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS), the thermal properties were determined by differential scanning calorimetry (DSC), the surface wettability was evaluated using a contact angle goniometer, the anti-icing performance was assessed through surface temperature during cooling and ice nucleation time tests, and the corrosion resistance of the coatings was investigated by electrochemical impedance spectroscopy and polarization curves. The effects of microcapsule content (5%, 10%, 15%) on the coating’s performance were systematically studied. The results show that microcapsule doping significantly increases the coating roughness; the coating with 10% content exhibits the best performance, with a contact angle of 156.8°, a sliding angle as low as 7.7°, and weak droplet adhesion with easy detachment. At −16 °C, the nucleation time of the 10% coating is significantly prolonged, being 4.8 and 3.1 times that of the Al substrate and the pure MTES coating, respectively. Electrochemical tests indicate that the 10% coating has the largest capacitive arc radius and a maximum Rct of 6.091 × 106 Ω·cm2, with the minimum corrosion current density (2.97 × 10−10 A·cm2), which is approximately three orders of magnitude lower than that of the Al substrate. At the optimal microcapsule content, the coating achieves the multifunctional synergistic enhancement of superhydrophobicity, delayed icing, and high corrosion resistance.
Coatings
6 November 2026










