Hybrid Organic/Inorganic Coatings Through Dual-Cure Processes: State of the Art and Perspectives
Abstract
:1. Introduction
- the polymerization of functional (semi)metal alkoxides, organosilanes, and macromonomers;
- the encapsulation of organic components in sol-gel derived organo-silicas or hybrid metal oxides; and
- the use of such different strategies as templated or self-assembly, nano-building block approaches, microporous metal organic frameworks, integrative synthesis, or coupled processes and so on.
2. Design of Dual-Cured Hybrid O/I Systems
- Structure of the monomers/oligomers employed in the formulation of the UV-curable systems: indeed, the flexibility and mechanical properties of the final obtained hybrid coating will be affected by the crosslinking density of the polymer network, regardless of the presence of the inorganic domains formed after the sol-gel reactions, which could further limit the mobility of the polymer segments.
- Coupling agent: allows covalently linking the organic and inorganic phases, hence favoring the creation of strong interfaces in between the organic and inorganic parts.
- Concentration and type of (semi)metal alkoxides: they affect the rates of the both hydrolysis and condensation reactions, hence giving rise to the formation of reactive species at different rates.
- pH: the microstructure of the oxidic phases obtained by sol-gel process depends on the hydrolysis and condensation reactions that are generally controlled by the solution pH. More specifically, under acid-catalyzed conditions, the hydrolysis kinetics is favored instead of the condensation, which usually starts when hydrolysis is completed. Conversely, in alkali-catalyzed reactions, condensation is faster than hydrolysis, resulting in the formation of highly condensed species that may agglomerate into fine particles [25].
- Water/precursor molar ratio: the water amount in the UV-cured system that has to undergo the sol-gel process significantly influences the hydrolysis and condensation kinetics of this latter. In particular, at fixed inorganic precursor concentration, an increase in water content leads to a corresponding increase in hydrolysis and condensation rate.
- Presence of sol-gel catalysts: this allows speeding up the sol-gel reactions, hence promoting the formation of hybrid O/I coatings with stable properties and, thus, suitable for practical uses.
3. Recent Examples of Dual-Cured Hybrid O/I Systems
4. Conclusions
Conflicts of Interest
References
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Formulation of the Organic Part | Inorganic Precursors | Highlights | Applications | Ref. |
---|---|---|---|---|
Hexanediol diacrylate; Aliphatic polyester urethane diacrylate; Trifunctional polyester acrylate; Fluoroacrylate | Methacryloxymethyltriethoxysilane | -increased flame retardancy; -hydrophobicity; -good optical properties | Transparent protective coatings for flammable thermoplastic substrates | [26] |
Methacrylic acid | 3-glycidyloxypropyltrimethoxysilane; Zirconium (IV) n-propoxide; Tetraethoxysilane; Dimethyldiethoxysilane | -enhanced mechanical properties; -high thermal stability | Dental restoration/adhesion | [27] |
Diglycidyl ether of bisphenol A | n-alkyltrimethoxysilane precursors | -enhanced corrosion protection | Protective coatings | [28] |
Perfluoropolyether ethoxysilane-terminated | 3-(trimethoxysilyl)propyl methacrylate | -hydrorepellency and oleorepellency | Hydro and oil repellent finishing treatment for fabrics (cotton and polyester) | [29] |
Ethoxysilyl-modified hyperbranched aliphatic-aromatic polyesters | Tetraethoxysilane | -improved thermo-mechanical behavior; -increased surface hardness; -high transparency | Toughened protective coatings | [30] |
Hexafunctional aliphatic polyester-acrylate | Tetraethoxysilane; 3-acryloxypropyl-trimethoxysilane | -improved scratch resistance | Protective coatings | [31] |
Diglycidyl ether bisphenol A | 3-(glycidyloxypropyl)trimethoxysilane [2-3,4-Epoxycyclohexylethyl]trimethoxysilane | -improved wear resistance of steel substrates; -improved mechanical properties | Protective coatings | [32] |
2-Hydroxyethyl acrylate; 1,6-Hexanediol diacrylate; Bisphenol A epoxy acrylate (containing 25 wt.%; tripropyleneglycol diacrylate) | 3-triethoxysilylpropylamine; Tetraethoxysilane | -high transparency; -enhanced thermal and mechanical properties | Protective coatings | [33] |
Hexanediol diacrylate; Acrylated soybean oil | Methacryloxypopyltrimethoxysilane; Tetraethoxysilane | -hydrophobicity; -improved mechanical properties; -enhanced thermal stability; -enhanced flame retardancy | Protective coatings | [34] |
Trimethylolpropane trimethacrylate; Polydimethylsiloxane | Trimethoxypropyl silane methacrylate; 3-mercaptopropyltriethoxysilane | -water repellency; -high transpirability | Cultural heritage protection | [35,36] |
2,2-Diallylbisphenol A, trimethylolpropane tris(3-mercaptopropionate) | 3-mercaptopropyltrimethoxysilane | -improved thermal stability; -enhanced flame retardancy; -hydrophobicity | Protective coatings | [37] |
Bisphenol-S epoxy dimethacrylate | 3-isocyanatopropyltriethoxysilane | -enhancements of hardness and gloss; -improved thermal stability | Protective coatings | [38] |
Bisphenol A ethoxylatediacrylate | Tetraethoxysilane | -enhanced scratch resistance; -high transparency | Light-emitting coatings | [39] |
Bisphenol A epoxy resin | 3-isocyanatopropyltriethoxysilane; Tetraethoxysilane | -improved thermal stability; -enhanced impact strength and dynamic-mechanical behavior | Protective coatings | [40] |
2-hydroxyethylmethacrylate; Oligodimethacrylate based on poly(ethylene glycol); 3-(acryloyloxy)-2-hydroxy-propyl methacrylate | 3-trimethoxysilylpropyl methacrylate; Titanium (IV) butoxide | -increased thermal stability; -improved tensile strength; -efficiency in removing phenolic compounds from water | Protective photocatalytic coatings | [41] |
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Malucelli, G. Hybrid Organic/Inorganic Coatings Through Dual-Cure Processes: State of the Art and Perspectives. Coatings 2016, 6, 10. https://doi.org/10.3390/coatings6010010
Malucelli G. Hybrid Organic/Inorganic Coatings Through Dual-Cure Processes: State of the Art and Perspectives. Coatings. 2016; 6(1):10. https://doi.org/10.3390/coatings6010010
Chicago/Turabian StyleMalucelli, Giulio. 2016. "Hybrid Organic/Inorganic Coatings Through Dual-Cure Processes: State of the Art and Perspectives" Coatings 6, no. 1: 10. https://doi.org/10.3390/coatings6010010
APA StyleMalucelli, G. (2016). Hybrid Organic/Inorganic Coatings Through Dual-Cure Processes: State of the Art and Perspectives. Coatings, 6(1), 10. https://doi.org/10.3390/coatings6010010