Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment
Abstract
1. Introduction
2. Study Methods
2.1. Description of Class A Biosolids Processes
2.1.1. Air Drying
2.1.2. Lagoon Storage
2.1.3. Composting
2.1.4. Direct Heat Drying
2.1.5. Temperature-Phased Anaerobic Digestion (TPAD)
2.2. Environmental Impacts
2.3. Economic Impacts
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 29,812 | USD/yr | |
Labor subtotal | 23,012 | USD/yr | ||
Belt filter width | 1.0 | m | ||
Operational days per year | 104 | days/year | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual O&M labor required | 872 | h/yr | ||
Electrical energy subtotal | 2571 | USD/yr | ||
Annual electricity energy required | 30,246 | kWh/year | [31] | |
Parts and materials subtotal | 4230 | USD/yr | [31] | |
Capital costs | Total | 173,650 | USD | [31] |
Item | Number | Unit | Source/Comments |
---|---|---|---|
Distance | 161 | km | Round trip distance |
Loads | 30 | Loads/year | Payload assumed to be 25 yd3 |
Total driver time | 96.1 | h/yr | 1.2 h of loading/unloading time, 2.9 h of driving time per round trip |
Fuel consumption | 1493.8 | L/yr | 6 miles per gallon estimate for WRRF heavy trucks |
Labor cost | 26.12 | USD/h | [32] |
Truck maintenance cost | 3045 | USD/yr | 1.29 USD/mile for heavy trucking, after inflation adjustment |
Annual labor cost | 3011 | USD/yr | |
Annual fuel cost | 1401 | USD/yr | |
Total trucking costs | 7458 | USD/yr |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 4796 | USD/yr | |
Labor subtotal | 4112 | USD/yr | ||
Annual operation labor required | 156 | h/yr | 1 turn per month assumed, 1 week maintenance per year assumed | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of diesel fuel subtotal | 685 | USD/yr | ||
Quantity of fuel | 730 | L/yr | Dump truck and front-end loader operation | |
Capital costs | Total | 281,480 | USD | |
Site clearing and grading | 11,413 | USD | [33] | |
Paving | 233,250 | USD | [33] | |
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 77,333 | USD/yr | |
Labor subtotal | 12,139 | USD/yr | ||
Annual operation labor required | 460 | h/yr | Windrows turned 3 times per week for 9 weeks per year. One week per cycle is allotted to place biosolids, sawdust, and woodchips in windrow, and one week per year is allotted for maintenance | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of amendments subtotal | 63,416 | USD/yr | ||
Quantity of sawdust | 146 | dry ton/yr | ||
Price of sawdust | 65.52 | USD/dry ton | [34] | |
Quantity of woodchips | 1648 | m3 | ||
Price of woodchips | 32.68 | USD/m3 | [35] | |
Cost of diesel fuel subtotal | 1679 | USD/yr | ||
Quantity of fuel | 1790 | L/yr | More frequent turning compared to Air Drying | |
Cost of electricity subtotal | 99 | USD/yr | ||
Quantity of electricity | 1169 | kWh/yr | ||
Capital costs | Total | 299,352 | USD | |
Site clearing and grading | 11,045 | USD | [33] | |
Paving | 250,807 | USD | [33] | |
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 7457 | USD/yr | |
Labor subtotal | 6860 | USD/yr | ||
Annual operation and maintenance labor required | 260 | h/yr | 1 week of maintenance per yr assumed | |
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Cost of diesel fuel subtotal | 597 | USD/yr | ||
Quantity of fuel | 636 | L/yr | ||
Capital costs | Total | 737,236 | USD | |
Construction | ||||
Site clearing and grading | 39,270 | USD | [33] | |
Liner installation (excavation) | 58,680 | USD | [36] | |
Compaction | 11,910 | USD | [36] | |
Paving | 351,130 | USD | [33] | |
Materials | ||||
Clay | 32,976 | USD | [37] | |
Liner | 205,769 | USD | [24] | |
Equipment | ||||
Windrow turner | 37,500 | USD | [28] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 13,820 | USD/yr | |
Labor subtotal | 5278 | USD/yr | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual operation and maintenance labor required | 200 | h/yr | ||
Natural gas cost subtotal | 7063 | USD/yr | ||
Annual natural gas required | 100 | m3/dry ton biosolids | [38] | |
Electricity cost subtotal | 1479 | USD/yr | ||
Electricity needed | 17,400 | kWh/yr | [39] | |
Capital costs | Total | 16,300,000 | USD | Scaled based on reference case in [29] |
Cost Category | Item | Number | Unit | Source/Comments |
---|---|---|---|---|
Operation and maintenance costs | Total | 76,153 | USD/yr | |
Labor subtotal | 54,257 | USD/yr | ||
Operational days per year | 252 | days/year | ||
Cost of operational and maintenance labor | 26.39 | USD/h | [30] | |
Annual operation and maintenance labor required | 2056 | h/yr | ||
Natural gas subtotal | 21,895 | USD/yr | ||
Annual natural gas energy required | 310 | m3/dry ton biosolids | [21] | |
Capital costs | Total | 17,365,000 | USD | Scaled based on reference case in [21] |
2.4. Social Impacts
3. Results and Discussion
3.1. Environmental Impacts
3.2. Economic Impacts
3.3. Social Impacts
3.4. Overall Comparisons
4. Conclusions
Supplementary Materials
Author Contributions
Funding
Conflicts of Interest
References
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Class A Biosolids Treatment Process | Environmental Impact Single Score (pt) a | Normalized Environmental Impacts (0–10 Scale) |
---|---|---|
Air Drying | 33.5 | 4.71 |
Lagoon Storage | 39.8 | 5.59 |
Composting | 71.1 | 10.00 |
Direct Heat Drying | 50.9 | 7.16 |
TPAD | 18.0 | 2.53 |
Process | Direct Heat Drying | Composting | TPAD | Air Drying | Lagoon |
---|---|---|---|---|---|
Capital Costs (USD) | USD 17,559,790 | USD 494,142 | USD 16,494,790 | USD 476,270 | USD 932,026 |
Normalized Capital Cost Score | 5.00 | 0.14 | 4.70 | 0.14 | 0.27 |
1-year O&M Costs (USD) | USD 110,060 | USD 131,952 | USD 61,308 | USD 42,067 | USD 44,727 |
25-year O&M Costs (NPV USD) | USD 1,813,955 | USD 2,174,766 | USD 1,010,441 | USD 693,324 | USD 737,174 |
Normalized O&M Cost Score | 4.17 | 5.00 | 2.32 | 1.59 | 1.69 |
Combined Normalized Scores | 9.17 | 5.14 | 7.02 | 1.73 | 1.96 |
Alternative Normalized Score (No Splitting Capital and O&M costs) | 10.00 | 1.38 | 9.04 | 0.60 | 0.86 |
Air Drying | Lagoon Storage | Composting | Direct Heat Drying | TPAD | |
---|---|---|---|---|---|
Odor | 1 | 1 | 1 | 0 | 1 |
Noise | 2 | 1 | 2 | 0 | 0 |
Trucks | 2 | 2 | 3 | 1 | 3 |
Appearances | 1 | 2 | 1 | 0 | 0 |
Dust | 1 | 1 | 1 | 1 | 0 |
Total Score | 7 | 7 | 8 | 2 | 4 |
Normalized Score (0–10) | 8.75 | 8.75 | 10 | 2.5 | 5 |
Air Drying | Lagoon Storage | Composting | Direct Heat Drying | TPAD | |
---|---|---|---|---|---|
Environmental | 4.71 | 5.59 | 10.00 | 7.16 | 2.53 |
Social | 8.75 | 8.75 | 10 | 2.50 | 5.50 |
Economic (Base case) | 1.73 | 1.96 | 5.14 | 9.17 | 7.02 |
Economic (Alternative life-cycle cost) | 0.60 | 0.86 | 1.38 | 10.0 | 9.04 |
Total Score (Base case) | 15.19 | 16.30 | 25.14 | 18.83 | 14.55 |
Total Score (Alternative) | 14.06 | 15.20 | 21.38 | 19.66 | 16.57 |
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Brown, J.L.; Handler, R.M.; Seagren, E.A.; Becker, J.G. Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources 2025, 14, 130. https://doi.org/10.3390/resources14080130
Brown JL, Handler RM, Seagren EA, Becker JG. Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources. 2025; 14(8):130. https://doi.org/10.3390/resources14080130
Chicago/Turabian StyleBrown, Janna L., Robert M. Handler, Eric A. Seagren, and Jennifer G. Becker. 2025. "Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment" Resources 14, no. 8: 130. https://doi.org/10.3390/resources14080130
APA StyleBrown, J. L., Handler, R. M., Seagren, E. A., & Becker, J. G. (2025). Class A Biosolids Production Using Conventional and Low-Cost, Low-Tech Processes at Small Water Resource Recovery Facilities: A Multidimensional Sustainability Assessment. Resources, 14(8), 130. https://doi.org/10.3390/resources14080130