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19 March 2024

A Method of Diagnosing Analog Circuit Soft Faults Using Boruta Features and LightGBM

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,
and
1
National Key Laboratory of Science and Technology on Advanced Light-Duty Gas-Turbine, Beijing 100190, China
2
Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing 100190, China
3
University of Chinese Academy of Sciences, Beijing 100049, China
*
Author to whom correspondence should be addressed.

Abstract

Modern electronic power systems rely heavily on analog circuits. The accurate detection of analog circuit faults, especially soft faults, is of great significance for the maintenance and inspection of electronic systems. This paper proposes the application of the Boruta feature selection method to the field of the soft fault diagnosis of analog circuits to screen out low-dimensional and efficient feature components from the high-dimensional time-domain statistical features and frequency-domain features of circuit responses. Then, the feature components are used as the input to train the LightGBM classification model, and the Bayesian optimization method is introduced to optimize the model’s hyperparameters. Finally, the trained fault diagnosis model is verified in two typical experimental circuits, and satisfactory accuracy is obtained.

1. Introduction

The electronic circuit industry’s rapid evolution has propelled sophisticated devices into nearly every aspect of our lives, from industrial production to everyday conveniences. As these circuits become increasingly integrated, their functionalities and modularity are also growing, demanding heightened operational reliability. This imperative is particularly critical in demanding fields like aerospace, military, and medicine, where systems often operate under extreme conditions [1]. Achieving stable, error-free performance is paramount in these applications. Failure to diagnose faults promptly can lead to significant consequences.
While electronic circuits come in two flavors—digital and analog—troubleshooting issues in the latter proves significantly more demanding. This stems from several inherent characteristics of analog circuits: component complexities, measurement uncertainties, limited observability, etc. Despite these challenges, the significance of analog circuits cannot be understated. Even in mixed-signal devices where digital circuits dominate in number, 80% of faults occur in the analog portions [2]. This highlights the critical need for advancements in analog fault diagnosis techniques.
Two distinct categories encompass the fault diagnosis methods applicable to analog circuits which are called model-based and data-driven methods. The former generally hopes to derive the transfer function equation of the circuit, mainly through analyzing the circuit design principle or adopting some parameter identification techniques. Obviously, for simple circuits, such methods usually have certain effects. Nevertheless, with the escalating complexity of the circuit, the difficulty of obtaining a usable transfer function equation, or even just estimating some parameters, is greatly increased, and it is quite challenging. Relatively speaking, data-driven methods are more popular and have more operability.
There exist two distinct categories of faults in analog circuits. The first type is called a hard fault, which refers to the open circuit or short circuit caused by the physical damage or connection error of electronic components. In serious cases, it can lead to the circuit being completely unable to work. Many people have done relevant research on the open-circuit and short-circuit phenomena of some special circuits. Wang et al. [3] combined an improved Dempster–Shafer (DS) evidence theory with a backpropagation (BP) neural network to enhance the accuracy of diagnosing open-circuit faults in inverter transistors. Mingyun Chen et al. [4] developed a fault injection strategy to aid in differentiating between internal and external switch faults within 3L-NPC rectifiers. Their method facilitates the quick and accurate detection of both single and multiple switch faults, improving overall system reliability. Tiancheng Shi [5] introduced an enhanced diagnostic approach utilizing a deep belief network (DBN) in conjunction with the least squares support vector machine (LSSVM). This method proves highly effective in diagnosing diverse switch faults within pulse-width modulation voltage source rectifier systems, showcasing a robust resistance to interference and swift fault identification.
Another type is called a soft fault. Soft faults in analog circuits refer to instances where component parameters deviate from expectations due to external factors such as temperature variations, electromagnetic interference, prolonged usage, etc. These deviations can render the circuit inoperable under certain conditions. In contrast to most hard faults, soft faults exhibit a more covert nature and pose greater challenges for detection [6]. Scholars have extensively explored data-driven approaches to address soft fault issues in electronic circuits, recognizing the need for advancements in this field. Mehran Aminian and Farzan Aminian [7] have successively attempted to employ the PCA [8] method to reduce the dimensionality of features obtained through wavelet transformation. Yingqun Xiao et al. [9] have introduced a distinctive preprocessing technique, referred to as kernel principal components analysis with a focus on maximal class separability, for analyzing the time response of the analog circuit. Lipeng Ji et al. [10] leveraged the formidable of ResNet networks in feature extraction and learning to identify crucial parameters defining analog circuit performance to pinpoint the failing component. Ping Song et al. [11] introduced a novel approach for fault feature extraction utilizing fractional Fourier transform (FRFT), and SVM was employed to train the extracted features to achieve the effect of diagnosing and categorizing the faults. Peng Sun et al. [12] introduced a fault diagnosis method for modular analog circuits, utilizing support vector data description (SVDD) and integrating Dempster–Shafer (abbreviated as DS) evidence theory. They performed simulation and hardware experiments on a double-bandpass filter circuit, achieving favorable results. Chaolong Zhan [13] introduced deep belief networks into the fault diagnosis of analog circuits, and used a particle swarm optimization algorithm (QPSO) to optimize the learning rate of a DBN. Huahui Yang et al. [14] applied convolutional neural networks in one dimension for diagnosing faults in analog circuits, aiming to simultaneously complete the tasks of extracting relevant features and classifying faults within the input signal through the neural network. Zhijie Yuan [15] used two popular methods in manifold learning methods, local linear embedding (LLE) and diffusion mapping (DM), to optimize the dimensionality reduction techniques commonly used, so as to better extract the fault features in analog circuits.
From the existing research, it can be seen that most studies follow the practice of first extracting features from circuit signals, then reducing the dimensionality of the features, and finally classifying faults. In the feature extraction step, many time-domain statistical features are often ignored, while these features should be combined with frequency-domain features to more completely represent the fault features of the circuit. However, this combination will increase the dimension of the feature vector, and it is necessary to exclude some less correlated and redundant feature parts from these high-dimensional features to reduce the pressure of subsequent fault classification. To that aim, this paper introduces a novel approach to diagnose faults in analog circuits, which relies on Boruta feature selection and the LightGBM model. In order to achieve this, we rely on the technical contributions listed below:
(i)
We use several time-domain statistical feature methods to extract the statistical features of the time-domain signal and use wavelet packet transform to extract the frequency features of the time-domain signal. By combining the two, the composite feature vector of the circuit signal is obtained.
(ii)
The Boruta feature selection method is proposed to extract low-dimensional effective features from high-dimensional feature vectors.
(iii)
The LightGBM model is proposed as a means for diagnosing analog circuit faults. We also introduce the Bayesian optimization approach to effectively fine-tune the hyperparameters of the model for enhanced performance.
The subsequent sections are structured as follows: Section 2 presents the pertinent theoretical framework utilized in this research. Section 3 elaborates on the procedural steps of the proposed methodology. In Section 4, the application of the proposed method to two experimental circuits is discussed, along with an analysis of the experimental findings. Additionally, a comparative experiment is outlined to showcase the efficacy of the proposed approach. Finally, Section 5 provides a summary of the research conducted in this paper.

3. Proposed Method

3.1. Obtain the Feature Vector

The time-domain statistical characteristics of a circuit signal provide essential insights into the behavior and properties of the signal. Understanding these features is crucial signal processing, system identification, and fault diagnosis in circuits.
This article selects six typical time-domain statistical features for a set of time-domain signal vectors X = x 1 , x 2 , , x n , including the standard deviation, kurtosis, skewness, entropy, waveform factor and impulse indicator:
Standard deviation is used to measure the dispersion of the data, with a larger standard deviation indicating greater data spread, and is defined as Equation (2):
σ = 1 N n = 1 N ( x n μ ) 2
Kurtosis is used to describes the steepness of the data distribution, where a higher kurtosis indicates relatively concentrated data and a lower kurtosis indicates a flatter distribution. It is defined as follows.
K U = 1 N n = 1 N ( x n μ ) 4 σ 4 3
Skewness is used to measures the asymmetry of the data distribution, with positive skewness indicating right-skewed data and negative skewness indicating left-skewed data, and is defined as follows.
S K = 1 N n = 1 N ( x n μ ) 3 σ 3
Entropy is used to measure the complexity or uncertainty of a signal, where higher entropy values indicate greater signal complexity or uncertainty. Entropy is defined as follows.
e = i P ( x = a i ) log P ( x = a i )
The waveform factor is defined as follows. It is used to described the degree of distortion of a signal waveform.
S H ( X ) = R M S ( X ) 1 N n = 1 N | x n |
where RMS represents for root mean square.
The impulse indicator is used to described the impulsive characteristics of a signal and is defined as follows.
I M ( X ) = max | X | 1 N n = 1 N | x n |
In addition to time-domain statistical features, we also selected wavelet packet transform (WPT), a representative signal frequency-domain feature extraction method [21,22], to extract the frequency-domain features of analog circuit responses. WPT is a further decomposition of high-frequency signals on the basis of wavelet transform. The general process is as shown in Figure 2. After n layers of decomposition, the original signal can be decomposed into 2n sub-bands.
Figure 2. Three-level wavelet packet decomposition.
Assume that the initial signal is given by   d 0 1 = f n , which could be represented after WPT as follows:
d l j , 2 n = k h k 2 l d k j + 1 , n
d l j , 2 n + 1 = k g k 2 l d k j + 1 , n
where d l j , 2 n and d l j , 2 n + 1 refer to the node coefficients of node j , n in the layer l of the wavelet packet decomposition under a high-pass filter and low-pass filter, respectively. h k 2 l and g k 2 l refer to the high-pass and low-pass filters. d k j + 1 , n n is the node coefficient of node j + 1 , n at layer k of the wavelet packet.
The energy of the kth layer and jth band is defined as follows:
E k j = n = 1 M | d k j , n | 2 , j = 0 , 1 , 2 , , 2 k 1
where M denotes the length of the jth band.
And the corresponding band spectrum coefficient is:
r j = E j E , j = 0 , 1 , 2 , , 2 k 1
where E denotes the total energy of the kth layer. Thus, the sequence r j , j = 0 , 1 , 2 , , 2 k 1 could be used as the frequency-domain feature of the signal.
In this paper, we combine the 6-dimensional statistical features of circuit responses with the 8-dimensional frequency features extracted by the wavelet packet transform to form a 14-dimensional feature vector. Then, we use the Boruta method to perform a feature screening on the 14-dimensional features to achieve a feature dimension reduction. After that, we use the reduced features as the input to train the LightGBM model, and optimize the model parameters with the Bayesian optimization method. Finally, we use the model to realize the fault diagnosis of the simulated circuits.

3.2. Steps of the Proposed Method

In this section, we outline the fundamental procedures for conducting feature extraction as follows and depicted in Figure 3:
Figure 3. Flowchart of the proposed method.
Step 1: Obtain circuit response signals under various fault modes from the experiment circuit. The features of the signals are extracted to obtain high-dimensional feature vectors that simultaneously contain the time-domain statistical features and frequency-domain features of the signals.
Step 2: The Boruta feature selection algorithm is utilized on feature vectors with a high dimensionality to eliminate features that are weakly correlated or redundant.
Step 3: The refined characteristics are utilized as the input for the training of a LightGBM model. Bayesian optimization is utilized to optimize the hyperparameters of the LightGBM model with the aim of improving its classification performance.

4. Analog Circuit Experiment

In this segment, we implemented the suggested approach on two standard circuits to assess its efficacy and dependability. The circuits under consideration are the Sallen–Key band-pass filter circuit and the four opamp biquad high-pass filter circuit. Based on practical experience, circuits rarely have two or more components failing simultaneously; therefore, this paper only considers single fault scenarios.

4.1. Sallen–Key Band-Pass Filter

The initial experimental circuit implemented is the Sallen–Key band-pass filter, as shown in Figure 4. Sallen–Key band-pass filter. This filter configuration comprises five resistors, two capacitors, and a fundamental operational amplifier. Through a sensitivity analysis of the circuit, it is observed that the component values of C1, C2, R2, and R3 play a crucial role in determining the output characteristics of the circuit. Therefore, these components are chosen as potential faulty components. In this paper, component faults are defined as follows: if the actual parameters of a component deviate by 50% or more from its nominal value, the component is considered faulty. The nominal values of the potential faulty components and their fault modes for the Sallen–Key band-pass filter are shown in Table 1. The symbols “↑” and “↓” in the table indicate that the actual value of the component in this fault type exceeds or falls below its nominal value.
Figure 4. Sallen–Key band-pass filter.
Table 1. Nominal and fault values for a Sallen–Key band-pass filter.
In the circuit simulation setting, according to practical experience, all resistors are set to a 5% tolerance and all capacitors are set to a 10% tolerance. The circuit’s excitation source is an alternating voltage signal with an amplitude of 5 V and a frequency of 1 kHz. The circuit’s sampling time is 1.2 ms. A Monte Carlo analysis is performed on the circuit 100 times under each fault mode, and the circuit’s time-domain output response is extracted.
According to the previous text, the proposed method was used to perform feature selection on the data features using the Boruta method and the selected results are the kurtosis, skewness, and the eighth component of the wavelet packet decomposition. The visualization of the fault features is shown in Figure 5. It can be seen from the figure that the fault features have a good degree of discrimination.
Figure 5. Fault feature visualization of the Sallen–Key band-pass filter.
Then, the filtered features were used as input to train a LightGBM model. Bayesian optimization was employed to optimize the model’s hyperparameters. The optimized hyperparameters are shown in Table 2. The classification results of the model on the data are represented by a confusion matrix, as shown in Figure 6. The accuracy of the diagnosis of each type of fault is above 94%, and the overall accuracy reaches 97.8%.
Table 2. Bayesian optimization results of Sallen–Key band-pass filter.
Figure 6. Confusion matrix of the diagnostic results of the proposed method in a Sallen–Key band-pass filter.

4.2. Four Opamp Biquad High-Pass Filter

The subsequent experimental setup is the four opamp biquad high-pass filter, depicted in Figure 7. This filter comprises ten resistors, two capacitors, and four fundamental operational amplifiers. Through sensitivity analysis, it is observed that the values of R1, R2, R3, R4, C1, and C2 play a crucial role in determining the output characteristics of the circuit. Therefore, these components are chosen as potential faulty components. Similarly, if the actual parameters of an electronic component exceed or fall below its nominal value by 50% or more, then the component is considered to be a faulty component. The nominal values of the potential faulty components and their fault modes for the four opamp biquad high-pass filter are shown in Table 3.
Figure 7. Four opamp biquad high-pass filter.
Table 3. Nominal and fault values for the four opamp biquad high-pass filter.
Similarly, in the circuit simulation setting, all resistors are set to a 5% tolerance and all capacitors are set to a 10% tolerance. The circuit’s excitation source is an alternating voltage source signal with an amplitude of 5 V and a frequency of 12 kHz. The circuit’s sampling time is 0.5 ms. A Monte Carlo analysis is performed on the circuit 100 times under each fault mode, and the circuit’s time-domain output response is extracted.
According to the previous text, the proposed method was used to perform feature selection on the data features using the Boruta method and the selected results are the kurtosis, the seventh component, and the eighth component of the wavelet packet decomposition. The visualization of the fault features is shown in Figure 8. As can be seen from the figure, except for the F5 fault, which is more dispersed in the feature space, the remaining faults have a relatively clear distinction in the feature space. To correctly classify the fault modes, the classifier still needs to be trained further.
Figure 8. Fault feature visualization of the four opamp biquad high-pass filter.
Then, the filtered features were used as input to train a LightGBM model. Bayesian optimization was used to optimize the hyperparameters of the model. The optimized hyperparameters are shown in Table 4. The classification results of the model on the data are represented by a confusion matrix, as shown in Figure 9. As shown in the figure, the accuracy of most features is high. Only F7 and F11 have lower diagnosis rates, but they still have accuracies of 93% and 91%, respectively. The overall accuracy reaches 97.31%. Overall, the results are still satisfactory.
Table 4. Bayesian optimization results of four opamp biquad high-pass filter.
Figure 9. Confusion matrix of the diagnostic results of the proposed method in a four opamp biquad high-pass filter.

4.3. Comparison Experiments

To analyze the superiority of the proffered scheme, a comparative experiment is set up in this paper. On the one hand, we conducted a comparative experiment based only on statistical features and only on frequency-domain features. On the other hand, we tried to choose common classifiers other than the LightGBM. And the results are shown in Table 5, Table 6 and Table 7.
Table 5. Performance comparison of different domains in the Sallen–Key band-pass filter.
Table 6. Performance comparison of different domains in the four opamp biquad high-pass filter.
Table 7. Performance comparison of the classification methods.
The results presented in Table 5 and Table 6 indicate a moderate enhancement in the classification accuracy of fault diagnosis when incorporating time-domain and frequency-domain characteristics. Specifically, there is an enhancement in diagnostic precision ranging from 0.5% to 0.6% for the Sallen–Key band-pass filter and from 2.3% to 2.9% for the four opamp biquad high-pass filter. This comparative analysis suggests that Boruta effectively identifies optimal features across both time and frequency domains. Furthermore, the outcomes detailed in Table 7 demonstrate that the LightGBM surpasses the SVM and Random Forest as a classifier for the aforementioned circuits.

5. Conclusions

This study introduces a novel approach for diagnosing soft faults in analog circuits by utilizing Boruta feature selection and a LightGBM model. The methodology integrates the time-domain statistical characteristics and frequency-domain features of circuit signals, employing the Boruta technique to identify the most effective low-dimensional features. Subsequently, a LightGBM model with hyperparameters optimized through Bayesian methods is employed to construct a soft fault diagnosis model for analog circuits using training data. The evaluation of fault diagnosis effectiveness is performed on a test dataset, yielding diagnostic accuracies of 97.8% and 97.3% for the Sallen–Key band-pass filter and four opamp biquad high-pass filter experimental circuits, respectively. A comparative analysis with feature datasets focusing solely on time-domain statistical features or frequency-domain features demonstrates the superior feature selection capabilities of the Boruta algorithm. Furthermore, comparative experiments reveal that the LightGBM model optimized through Bayesian techniques exhibits superior classification performance compared to SVM and random forest algorithms. The findings of the study suggest the potential utility of the fault diagnosis technique in the realm of soft fault diagnosis within analog circuits or within a wider scope of fault-tolerant systems. This offers avenues for future research endeavors. Subsequent studies could expand upon this groundwork to assess the viability of implementing this approach in various circuit arrangements or practical situations.

Author Contributions

Conceptualization, H.C. and C.H.; methodology, H.C.; software, H.C.; validation, H.C.; investigation, K.M.; project administration, C.H.; funding acquisition, B.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Data Availability Statement

The raw data supporting the conclusions of this article will be made available by the authors on request.

Conflicts of Interest

The authors declare no conflicts of interest.

Abbreviations

The following abbreviations are used in this manuscript:
LightGBMLight gradient-boosting machine
GBDTGradient-boosting decision tree
DSDempster–Shafer
DBNDeep belief network
PCAPrincipal component analysis
FRFTFractional Fourier transform
SVMSupport vector machine
SVDDSupport vector data description
GOSSGradient-based one-side sampling
EFBExclusive feature bundling
SMBOSequential model-based optimization
PIProbability improvement
EIExpected improvement
UCBUpper confidence bound
WPTWavelet packet transform
Symbols
The following Symbols are used in this manuscript:
Z s c o r e Score that evaluates the importance of each feature
E f Mean of accuracy loss
f Standard deviation of accuracy loss
σ Standard deviation
μ Mean of the data
KUKurtosis
SKSkewness
HEntropy
SHWaveform factor
RMSRoot mean square
IMImpulse indicator

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