1. Introduction
Aircraft designers have always put considerable effort towards improving the aerodynamic efficiency and the performance of aerial vehicles by investigating novel configurations, flow control techniques, as well as unconventional take-off and landing methods. When it comes to manned aviation, the configurations remain more-or-less unchanged in the last 50 years [
1], since the incorporation of a novel and unconventional configuration arguably comes at increased business risk [
2,
3]. However, this is not the case for Unmanned Aerial Vehicles (UAVs), where a large number of novel and unconventional designs exist, thus improving some aspects of their flight performance [
4]. In the 21st century, the following two novelties have significantly affected the UAV layout design:
Hybrid flight. This term refers to a combined fixed-wing and multi-copter operation. This combination grants the benefits of Vertical Take-Off and Landing (VTOL), greatly enhancing deployability and maneuverability when compared to conventional, fixed-wing UAVs. At the same time, though, it allows fixed-wing flight, i.e., using the wing surface for lift generation, thus achieving enhanced cruise efficiency when compared to multi-copters. Most of the UAVs that are capable of hybrid flight feature conventional tail-and-wing configurations with additional motors for the VTOL phase, mounted on external booms [
5,
6].
Tailless configurations. This term refers to novel layouts [
7], such as the blended-wing-body (BWB) and flying-wing configurations. Their main advantages, compared to conventional, tail-and-wing configurations, are improved aerodynamic efficiency and a larger internal volume-to-wetted area ratio. Preliminary studies indicate an improvement of up to 20% in the Lift-to-Drag ratio, resulting primarily from the absence of empennage [
1,
7,
8].
Not only do these two novelties have a significant impact on UAVs’ performance and operating capabilities on their own but they can potentially be used complementary to each other. The simultaneous implementation of both design choices enables the internal installation of VTOL components (motors and mounting points), thus reducing the parasitic drag [
9]. Additionally, the VTOL capability mitigates the risk of stalling and unstable pitch breaks, associated with high angles of attack during conventional take-off and landing [
10]. However, to fully exploit the potential of a tailless, fixed-wing VTOL UAV, one big challenge remains, i.e., to tackle the reduced pitch and directional authority due to the absence of empennage and the relatively short moment arms.
A possible solution to these issues is to incorporate canard surfaces in the tailless aerial vehicle designs, which function as horizontal stabilizers. The canards can drastically improve the aerial vehicle’s longitudinal stability, while the associated weight and drag penalty remain small. Additionally, the canards can be used for midflight trimming instead of the conventional control surfaces, which can also result in reduced trim drag [
11]. This way, the inherent disadvantages of tailless designs are to some extent negated, while the performance characteristics associated with conventional take-off and landing are also improved (e.g., take-off runway, landing approach angle).
The idea of employing canards as horizontal stabilizers is not new. Initially introduced for delta wing configurations (mostly for fighter jets), several investigations have also been performed for tailless UAV applications. In their work, Nasir et al. [
12] have incorporated canards on a BWB UAV design, to increase its static stability as well as lift production, though the overall design of the canards is not described in detail. Furthermore, the influence of the canard incidence angle on the lift force, pitching moment, and longitudinal stability is investigated in [
13], using CFD, and compared against previous experimental results. The study of Sunnam et al. [
14] is mainly focused on the canard-wing combination, investigating parameters concerning the position of the canards relative to the wing (e.g., canard area, canard sweep angle, and canard position). Moreover, Ali et al. [
15] examine, implementing CFD analyses, the effect of the aspect ratio of the canards on the aerodynamic performance of a BWB aircraft, where they are employed to improve the overall stability of the aircraft. Summing up, the use of canards appears to be a robust approach to enhance the stability characteristics of tailless UAV configurations. However, most existing works, as presented above, are limited to studies focusing on specific configuration cases, tailored to the needs of the respective reference platforms, and mostly dealing with a single design parameter at a time. These works provide little-to-no information on the corresponding canard design trends, let alone implement a holistic methodology for trade studies, such as the Design of Experiments (DOE).
In the present work, a parametric investigation is performed, and a CFD-based optimization methodology is described. The effect of some of the most critical canard design parameters is collectively examined through CFD analyses on a tailless UAV [
16]. A small, lightweight flying wing UAV capable of hybrid flight, designed in the framework of the Multirole Portable UAS (MPU) project, is used as a reference platform. Its prototype, marked as MPU RX-4, can perform a wide range of missions (e.g., cartography, photogrammetry, precision farming), and conducted its maiden flight in 2022. Using the Taguchi experimental design method, the effect of six design parameters is examined, for the configuration where the canards are used solely as horizontal stabilizers. These parameters are the sweep angle (Λ), aspect ratio (AR), taper ratio (λ), vertical position in relation to the main wing (v
pos), incidence angle (i
c), and dihedral angle (Γ). The optimum combinations of the design parameter levels are identified for two performance criteria, i.e., the maximization of the Lift-to-Drag ratio and the pitching moment coefficient at cruise conditions (L/D
cruise and |C
m|
cruise). Furthermore, the percentage contribution of each design parameter to the performance criteria is defined using the Pareto Analysis of Variance (ANOVA) and the most significant parameters are identified, which can serve as valuable input for future canard designs. The aim of this work is to present an innovative design procedure and provide clear trends for the sizing of canards on a UAV, by employing DOE methods (Taguchi) tailored to the canard design parameters and performance criteria, coupled with high-fidelity CFD analyses. Hence, the presented results aim to assist future UAV designers in the initial design stages (conceptual and early preliminary).
It must be noted at this point that the current manuscript does not present a purely scientific or theoretical subject, but rather deals with a more applied topic of Aeronautical Science. All elements of the study are fully backed up by the corresponding literature, as is evident from the selection of the design parameters and performance criteria, the formulation of the analysis methodology, and the selection of the boundary conditions (including the low-Reynolds turbulence model and the corresponding turbulence inlet conditions), the establishment of the DOE methodology, as well as from the discussion of the results and the corresponding conclusions.
3. Results
As a first step, the results from the CFD computations are extracted for each one of the 27 configurations. All the required aerodynamic coefficients, such as lift, drag, and moment coefficients, are calculated. Next, the drag polar and the Cm-AoA curves are defined for each configuration, and the L/Dcruise and |Cm|cruise are calculated.
In
Figure 5, the pressure acting on the surface of the different canard configurations, as well as the local flow field in the canard tip region, are presented. In several cases, a strong variation in pressure distribution is observed and significant tip leakage occurs from the high- to the low-pressure side of the canard (e.g., configurations 12, 24). The aerodynamic performance of all configurations of the L
27 OA is presented in
Figure 6 and
Figure 7, where the drag polars and the lift coefficients as a function of the longitudinal moment coefficients are shown, respectively. For a better presentation of the aerodynamic analysis results, the figures are split into three parts, a, b, and c. These results are for clean canard configurations, where the effect of the propeller slipstream is omitted, and hence they can be exploited in the design of canards as purely horizontal stabilizers. In cases where the UAV motors are mounted in the canard tips, dedicated CFD analyses are required on a case-by-case basis. Indicatively, in the MPU RX-4 case, the effect of the propeller slipstream reduces the aerial vehicle’s L/D by about 4% and increases the pitching moment by about 30%, when considering the modeling methods presented in [
16].
The SNR analysis is conducted to define the optimum combination of the design parameters for each performance criterion (L/D
cruise and |C
m|
cruise). From the SNR analysis, the SNR of each configuration for each performance criterion is calculated (
Table 4). It is found that the mean SNR for L/D
cruise and |C
m|
cruise is 25.30 dB and 40.58 dB, respectively.
For the optimization of L/D
cruise, the “Bigger is better” definition of SNR is used, while for |C
m|
cruise, the “Smaller is better” definition is selected. The results of the SNR analysis for each parameter individually are presented in
Table 5 and
Table 6. Delta is equal to the difference between the maximum and the minimum SNR value of each parameter. The rank οf each design parameter reveals which one affects the response characteristic more and it is defined by the fraction of each parameter Delta divided by the sums of all the parameters’ Deltas.
The effect of the design parameters on the performance criteria is shown in plot form in
Figure 8 and
Figure 9. The optimum level of each parameter for each response characteristic is the one with the maximum SNR. L/D
cruise takes its maximum value at the first level for B (AR), C (λ), D (v
pos), E (i
c), and F (Γ), and at the second level for A (Λ). |C
m|
cruise takes its minimum value at the first level for C (λ), at the second level for parameters A (Λ), B (AR), D (v
pos), and E (i
c), and at the third level for F (Γ).
The optimum design parameter levels combinations for each examined performance criterion are summed up in
Table 7. The combination A
2B
1C
1D
1E
1F
1 optimizes the L/D
cruise, according to the “Bigger is Better” condition and the corresponding SNR analysis. Similarly, A
2B
2C
1D
2E
2F
3 is the optimum combination for |C
m|
cruise, defined by the “Smaller is Better” definition of the SNR. For all optimized configurations, the lowest taper ratio is preferable, whereas for both performance criteria, a medium value of sweep is optimal.
The Pareto ANOVA results are presented in
Table 8 and
Table 9, as well as in
Figure 10, where the effect of design parameters on each performance criterion is specifically shown. According to the ANOVA, i
c (E) is the parameter with the most significant influence at L/D
cruise, whereas the effect of Λ (A), λ (C), and Γ (F) is insignificant for L/D
cruise. On the contrary, Λ (A) has the most significant effect on |C
m|
cruise, followed by v
pos (D) and i
c (E). Finally, Γ (F) appears to have an insignificant influence on both performance criteria.
4. Conclusions
In the present study, a parametric canard investigation is conducted on a flying wing VTOL UAV, using the Taguchi method. More specifically, the influence of six design parameters on the aerodynamic and stability performance of a flying wing UAV is investigated. These design parameters are the sweep angle (Λ), aspect ratio (AR), taper ratio (λ), vertical position of the canards relative to the main wing (vpos), incidence angle (ic), and dihedral angle (Γ). Two performance criteria are selected, i.e., the lift-to-drag ratio, L/Dcruise, and the moment coefficient, |Cm|cruise, during cruise. The values of the performance criteria are extracted using a high-fidelity, CFD approach. The optimum combinations of design parameters for the maximization of L/Dcruise and minimization of |Cm|cruise are defined using SNR analysis. Finally, a Pareto ANOVA is implemented to calculate the percentage contributions of the design parameters on each performance criterion. The main conclusions of this study are listed as follows:
The optimum combination of design parameters for the maximization of L/Dcruise is A2B1C1D1E1F1 and the optimum level values are Λ = 10⁰, AR = 2, λ = 0.5, vpos = LOW, ic = −5, and Γ = −5.
The optimum combination of design parameters for the minimization of |Cm|cruise is A2B2C1D2E2F3, and the optimum level values are Λ = 10⁰, AR = 3, λ = 0.5, vpos = MID, ic = 0, and Γ = 5.
An ANOVA is conducted for the SNRs of each performance criterion, yielding the effect of every design variable. AR (B), vpos (D), and ic (E) have a significant effect on L/Dcruise and Λ (A), vpos (D), and ic (E) on |Cm|cruise.
The parameter that affects L/Dcruise the most is ic, with a contribution factor equal to 60.4%.
The parameter with the most significant effect at |Cm|cruise is Λ, with a contribution factor equal to 46.7%.
In conclusion, by coupling high-fidelity CFD computations with the DOE, the trade studies of the canards are conducted in a considerably lower amount of time, as the design space of the studies is limited from 729 to only 27 configurations. The design space limitation achieved with the implementation of the Taguchi method reduces the total computational effort from around 145,800 CPU-hours to only 5400 CPU-hours. Finally, the design trends for the canards are extracted for the MPU-RX4 platform, which can also act as general guidelines for the canard design on other UAVs performing similar missions.
In future work, more design parameters can be included in the parametric investigation, such as the distance between the canards and the wing, and the twist angle of the canards. Additionally, the effect of the propeller slipstream on canard performance can also be investigated, for specific cases where canard mounted motors are implemented. Structural considerations and limitations can also be assessed. Finally, to extrapolate the results of this methodology to larger-scale applications and aerial vehicles operating at higher Mach numbers, the effects of compressibility can also be investigated.