Investigation of Vaned-Recessed Casing Treatment in a Low-Speed Axial Flow Compressor, Part I: Time-Averaged Results
Abstract
:1. Introduction
2. Investigated Compressor
3. Investigated Casing Treatment Configurations
4. Numerical Method
4.1. Governing Equations
4.2. Turbulence Model
4.3. Geometry
4.4. Boundary Conditions
4.5. Meshing Details
4.6. Grid Independence Study
4.7. Convergence Assessment
4.8. Stall Detection
4.9. Validation
5. Results
5.1. Compressor Characteristics
5.2. Rotor Flow Fields
5.2.1. Mach Number, Entropy and Pressure Distributions
5.2.2. Axial Velocity Profiles
5.3. Velocity Components and Velocity Triangles
5.3.1. Influence of Configuration A
5.3.2. Influence of Configuration B
Configuration | SC-1.95 | CT-1.95 | CT-1.6 | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Velocity Components (m/s) | ||||||||||
Section | 1 | −0.24 | −54.1 | 12.7 | −1.9 | −65.1 | 16.4 | −5.7 | −74.7 | 14 |
2 | −1.4 | −49.4 | 6.6 | −0.1 | −63.6 | 14.3 | 3.5 | −71.8 | 8.3 | |
3 | 0.6 | −14.1 | −2.2 | 9.4 | −46.3 | 11.6 | 20.9 | −40 | 5.7 | |
4 | 0.1 | −8.2 | −9.2 | 11.8 | −39.7 | 10.2 | 21.1 | −1.7 | −17.8 | |
5 | 0.7 | −13.7 | 0.3 | 0.1 | −26.2 | 9.8 | 0.1 | −18.4 | 9 |
Configuration | CT-1.95 | CT-1.6 | ||||
---|---|---|---|---|---|---|
Velocity Components (m/s) | ||||||
Inflow of the casing treatment | 3.6 | 5.7 | 7.5 | 8.4 | 12.8 | 2.2 |
Outflow of the casing treatment | −2.2 | −2.6 | 8.8 | −9.2 | −11.1 | 6.1 |
5.4. Casing Treatment Flow Fields and Operating Mechanism
5.4.1. Velocity Vectors and Radial Velocity Distributions
5.4.2. Operating Mechanism of the Casing Treatment
5.5. Mechanism of Stall Margin Improvement
6. Conclusions
- (1)
- The two modifications to the traditional vaned recessed casing treatment relieve the accumulation of the low-speed fluid with less static pressure within the vane passages and in the corners of the vaned recessed casing treatment and could enhance flow recirculation.
- (2)
- The main function of the casing treatment was found to be to reduce the pressure gradient along the rotor blade and mostly close to the leading edge and, thus, the development of tip leakage vortex, which is responsible for the generation of low axial momentum fluid being reduced and weakened. Furthermore, the casing treatment also moves the tip leakage flow/main flow interface toward the trailing edge and, thus, delays the movement of the interface toward the leading edge, explaining how stability enhancement occurs.
- (3)
- Both configurations A and B reduce and eliminate reversed flows. However, configuration B with a larger exposure enables extra flow recirculation due to decreasing surface area and, therefore, could be superior to configuration A.
- (4)
- Both configurations A and B reduce the swirl component of absolute velocity. This may be accompanied by an increase in axial velocity. Moreover, the injected flow to the rotor blade tip has a swirl velocity component contrary to the rotor blade rotation. This gives the injected flow a great swirl velocity component in the relative frame of reference.
- (5)
- Three major streamlines and fluid trajectories were identified within the vaned recessed casing treatment: global flow recirculation, local vortex flow and half-ellipse flow. The evolutions of the three streamlines showed that the strength of these flow structures amplifies as the mass flow is reduced.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
CAxial | Rotor blade tip axial chord |
CD | Rotor blade tip axial chord exposure to the casing treatment |
Cp | Specific heat at constant pressure (J/kg K) |
CT | Casing treatment |
CTA | Casing treatment, configuration A |
CTB | Casing treatment, configuration B |
C, W, U | Absolute, relative, blade velocity (m/s) |
Time-averaged absolute swirl (circumferential) velocity component | |
Cz | Axial velocity component (m/s) |
Enthalpy (J) | |
Mass flow rate (kg/s) | |
NS | Near stall |
P | Pressure (Pa) |
PE | Peak efficiency |
PR | Pressure ratio |
PS | Pressure surface |
Specific entropy (J/kg K) | |
SC | Solid casing (no casing treatment) |
SS | Suction surface |
t-s | total condition-static condition |
T | Temperature (K) |
Rotor tip tangential velocity (m/s) | |
Time-averaged radial velocity component (m/s) | |
Time-averaged axial velocity component (m/s) | |
Time-averaged relative swirl (circumferential) velocity component (m/s) | |
Density (kg/m3) | |
Mass flow rate (kg/s) | |
Torque (N.m) | |
Angular velocity (1/s) |
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Parameter | Value |
---|---|
Number of IGV blades | 34 |
Number of Rotor blades | 38 |
Number of Stator blades | 37 |
Rotor blade tip diameter | 405 mm |
Rotor blade hub diameter | 284.4 mm |
Tip clearance | 0.7 mm |
Hub-to-tip ratio | 0.7 |
Rotor blade chord | 30.5 mm |
Rotor blade aspect ratio | 2.0 |
Parameter | Value | |||||
---|---|---|---|---|---|---|
Grid type | Coarse-1 | Coarse-2 | Medium | Fine-1 | Fine-2 | |
Total number of nodes | 791,713 | 1,101,803 | 2,224,443 | 5,085,835 | 10,565,038 | |
Mass flow = 2.12 kg/s | Pressure (Pa) | 101,440 | 101,450 | 101,460 | 101,470 | 101,470 |
Pressure rise coefficient (t-s) | 0.09 | 0.09 | 0.14 | 0.14 | 0.14 | |
Pressure ratio (t-s) | 1.003 | 1.003 | 1.004 | 1.004 | 1.004 | |
Mass flow = 1.95 kg/s | Pressure (Pa) | 101,580 | 101,600 | 101,630 | 101,630 | 101,630 |
Pressure rise coefficient (t-s) | 0.12 | 0.12 | 0.16 | 0.16 | 0.16 | |
Pressure ratio (t-s) | 1.004 | 1.004 | 1.005 | 1.005 | 1.005 |
Parameter | Experimental | Numerical | Error (%) | |
---|---|---|---|---|
Mass flow = 2.35 kg/s | Total pressure at inlet | 101,628 | 101,595 | 0.032 |
Static pressure at outlet | 101,981 | 101,848 | 0.130 | |
Total pressure at outlet | 102,722 | 102,578 | 0.140 | |
Pressure ratio (t-s) | 1.003 | 1.002 | 0.051 | |
Total pressure at inlet | 101,556 | 101,595 | 0.038 | |
Mass flow = 2.12 kg/s | Static pressure at outlet | 102,157 | 102,001 | 0.152 |
Total pressure at outlet | 102,777 | 102,651 | 0.122 | |
Pressure ratio (t-s) | 1.006 | 1.004 | 0.199 | |
Total pressure at inlet | 101,512 | 101,595 | 0.082 | |
Static pressure at outlet | 102,206 | 102,103 | 0.101 | |
Mass flow = 1.95 kg/s | Total pressure at outlet | 102,724 | 102,619 | 0.102 |
Pressure ratio (t-s) | 1.007 | 1.005 | 0.199 |
Parameter | Experimental | Numerical | Error (%) | |
---|---|---|---|---|
Mass flow = 1.95 kg/s | Total pressure at inlet | 100,281 | 100,570 | 0.288 |
Static pressure at outlet | 100,980 | 101,096 | 0.115 | |
Total pressure at outlet | 101,479 | 101,686 | 0.204 | |
Pressure ratio (t-s) | 1.007 | 1.005 | 0.176 | |
Mass flow = 1.6 kg/s | Total pressure at inlet | 100,293 | 100,540 | 0.246 |
Static pressure at outlet | 101,091 | 101,193 | 0.101 | |
Total pressure at outlet | 101,451 | 101,734 | 0.279 | |
Pressure ratio (t-s) | 1.008 | 1.006 | 0.149 |
Configuration | SC-1.95 | CT-1.95 | CT-1.6 | |||||||
---|---|---|---|---|---|---|---|---|---|---|
Velocity Components (m/s) | ||||||||||
Section | 1 | −0.24 | −54.1 | 12.7 | −0.6 | −58.9 | 13.3 | −2.9 | −67.7 | 9.7 |
2 | −1.4 | −49.4 | 6.6 | 0.4 | −58.5 | 11.2 | 5.1 | −49.4 | 3.4 | |
3 | 0.6 | −14.1 | −2.2 | 0.5 | −28.8 | 0.6 | 1.1 | −10.2 | 1.9 | |
4 | 0.1 | −8.2 | −9.2 | 2.1 | −24.1 | −7.1 | 0.4 | −6.9 | −9.2 | |
5 | 0.7 | −13.7 | 0.3 | 0.6 | −18.2 | 2.9 | 0.2 | −12 | 3.4 |
Configuration | CT-1.95 | CT-1.6 | ||||
---|---|---|---|---|---|---|
Velocity Components (m/s) | ||||||
Inflow of the casing treatment | 1.9 | 6.6 | 6.7 | 6.2 | 18.7 | −0.1 |
Outflow of the casing treatment | −0.8 | −0.8 | 3.6 | −5.3 | −6.9 | 6.1 |
Configuration | SC-1.95 | Configuration A CT-1.95 CT-1.6 | Configuration B CT-1.95 CT-1.6 | |||
---|---|---|---|---|---|---|
Section | 1 | 9.5 | 4.6 | −4.1 | −1.5 | −11 |
2 | 14.2 | 5.1 | 14.1 | 0 | −8.2 | |
3 | 49.4 | 34.7 | 53.3 | 17.3 | 23.5 | |
4 | 55.4 | 39.4 | 56.6 | 23.9 | 61.8 | |
5 | 49.8 | 45.3 | 51.6 | 37.3 | 45.1 |
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Akhlaghi, M.; Azizi, Y. Investigation of Vaned-Recessed Casing Treatment in a Low-Speed Axial Flow Compressor, Part I: Time-Averaged Results. Aerospace 2023, 10, 764. https://doi.org/10.3390/aerospace10090764
Akhlaghi M, Azizi Y. Investigation of Vaned-Recessed Casing Treatment in a Low-Speed Axial Flow Compressor, Part I: Time-Averaged Results. Aerospace. 2023; 10(9):764. https://doi.org/10.3390/aerospace10090764
Chicago/Turabian StyleAkhlaghi, Mohammad, and Yahya Azizi. 2023. "Investigation of Vaned-Recessed Casing Treatment in a Low-Speed Axial Flow Compressor, Part I: Time-Averaged Results" Aerospace 10, no. 9: 764. https://doi.org/10.3390/aerospace10090764
APA StyleAkhlaghi, M., & Azizi, Y. (2023). Investigation of Vaned-Recessed Casing Treatment in a Low-Speed Axial Flow Compressor, Part I: Time-Averaged Results. Aerospace, 10(9), 764. https://doi.org/10.3390/aerospace10090764