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Article

Identification and Prioritization of Lean Waste in Higher Education Institutions (HEI): A Proposed Framework

by
Ig. Jaka Mulyana
1,2,
Moses Laksono Singgih
1,*,
Sri Gunani Partiwi
1 and
Yustinus Budi Hermanto
3
1
Department of Industrial and System Engineering, Institut Teknologi Sepuluh Nopember, Surabaya 60111, Indonesia
2
Industrial Engineering Department, Widya Mandala Surabaya Catholic University, Surabaya 60114, Indonesia
3
Management Department, Darma Cendika Catholic University, Surabaya 60117, Indonesia
*
Author to whom correspondence should be addressed.
Educ. Sci. 2023, 13(2), 137; https://doi.org/10.3390/educsci13020137
Submission received: 1 January 2023 / Revised: 23 January 2023 / Accepted: 25 January 2023 / Published: 28 January 2023
(This article belongs to the Section Higher Education)

Abstract

:
Waste in HEIs is difficult to identify, so identifying and prioritizing waste is challenging. This research aims to develop a framework within which to identify and prioritize waste reduction in HEIs. The novelty of this study is that it analyzes and prioritizes waste in HEI from the perspective of four stakeholders in teaching, research, and community services, as well as supporting activities. The process of waste identification was undertaken via observation and literature review, while prioritization of waste was based on the criticality level of waste (CLoW). Determining the criticality level of waste (CLoW) consists of two stages: the first stage is calculating waste scores using questionnaires from students, lecturers, and education staff; the second stage is calculating the critical level of waste using a questionnaire from HEI leaders and analyzing it with fuzzy methods. This study identified 59 types of waste and grouped them into eight types: over-production, over-processing, waiting, motion, transportation, inventory, defects, and underutilization talent. Waste occurs in three HEI activities: teaching, research, community service, and supporting activities. The results also show the priority order of waste reduction and proposed improvements to reduce waste. This study offers a practical contribution to the management of HEIs to identify and prioritize waste reduction. The theoretical contribution of this study is that it fills the research gap of waste reduction prioritization in all aspects of HEI activities involving all HEI stakeholders involved in the business process, namely, students, academics, non-academic staff, and HEI leaders.

1. Introduction

Lean manufacturing (LM) has reduced waste and increased efficiency [1]. LM is a method for improving quality and efficiency in manufacturing and service industries [2,3,4]. Initially, LM was implemented in the automotive industry, then adopted by other industries, including textile, construction, food, medical, electrical and electronics, ceramic, furniture, and service [5,6]. Lean manufacturing is a management philosophy and methodology concerned with the endless pursuit of eliminating waste [7]. Waste is anything that adds cost, but not value, to a product or final customers [8]. Waste was initially recognized in manufacturing as excessive movement, excessive transportation, waiting time, excess inventory, defective products, excess production quantities, and excessive processes.
Quality excellence and process efficiency have become very important in educational institutions [9,10]. Higher education institutions (HEIs) are continuously challenged to meet increasing customer demands; therefore, many have turned to continuous improvement methodologies to leverage organizational resources. So, adopting various frameworks as a mechanism for the assurance of quality education and research outcomes has become an accepted practice [11]. LM is a suitable methodology for improving performance and embedding a continuous improvement culture. LM can be viewed from the perspective of education as a methodology that enables universities, schools, and teachers to effectively and efficiently teach all students by removing or minimizing wastes or losses associated with the educational process [12]. Several higher education institutions (HEI) have used the LM concept to improve the efficiency of scientific activities by eliminating waste and activities that do not add value. HEI faces many challenges and enhances through quality assurance in all its processes [13]. Eliminating waste and increasing efficiency can increase student satisfaction and minimize costs [14] as well as leverage its sustainability [15]. Sustainability in HEI consists of four dimensions: economic, environmental, institutional/educational/political, and social/cultural [16]. The significant positive effect of LM on economic performance indicators (e.g., profitability, profit margin, and return on investment) [17,18]. Meanwhile, based on studies by Lima, et.al [19], LM reduced cost, made better use of resources, increased productivity, decreased processing time, and eliminated documents lost.
Waste in HEI can be grouped into overproduction, over-processing, waiting for time, unnecessary motion, transportation, inventory, defects, and underutilized people [20,21]. Meanwhile, Kang and Manyonge [22] identified the types of waste and classified them based on the perspectives of three stakeholders: students, academics, and non-academic staff. To successfully develop LM, an organization must identify and prioritize the waste to be reduced [23,24]. According to Klein et al. [25], systematic waste reduction is the goal of LM implementation, so prioritizing waste reduction is necessary. Furthermore, systematic identification and waste reduction can increase efficiency, productivity, and competitiveness. In general, industries that always eliminate waste in every process benefit from low inventories of semi-finished goods and finished products, high product quality, increased flexibility, and the ability to meet customer demands and lower operating costs [26]. Several researchers have conducted research to determine waste reduction priorities in the manufacturing [24,26,27,28,29,30,31,32,33,34] and healthcare sectors [35]. However, less research is conducted on HEI.
Meanwhile, several researchers have determined the ranking of waste in HEI. Kazancoglu and Ozkan-Ozen [20] identified and determined the priority of waste in a business school. In this study, waste priority was determined by a committee of academic staff using the fuzzy decision-making trial and evaluation laboratory (DEMATEL). Meanwhile, Klein et al. [25] used the analytical hierarchy process (AHP) to compare and prioritize waste between the primary and branch campuses. Nonetheless, the weaknesses of this study include the subjectivity of the assessment and the use of the arithmetic average of the assessments made by several directors of the study center [25]. Another study used the waste relationship matrix (WRM) [36], failure mode effect analysis (FMEA), and interpretive structural modeling (ISM) [1] to determine the priority of waste reduction. The limitation of this research is that it only used academic staff as respondents from two faculties, and the identification of waste is only in the teaching and learning process. Further research can be carried out on other processes and involve all stakeholders [1,36]. Another research possibility is the identification of waste in online, offline, and hybrid teaching.
Previous research on waste prioritization in HEIs only involved one stakeholder in one of the activities in HEIs. This article aims to analyze waste and proposes an alternative method to prioritize waste reduction in HEI. Prioritizing waste reduction involves many stakeholders such as students, academic staff, non-academic staff, and HEI leaders. Therefore, the novelty of this study is that it analyzes waste prioritization in HEI from the perspective of four stakeholders in teaching, research, and community services, as well as supporting activities.
The remaining sections of this manuscript are organized as follows: Section 2 is a literature review of waste and LM as well as waste in HEI; Section 3 presents a proposed framework to determine waste reduction priorities in HEI; Section 4 presents results and discussion; and Section 5 presents conclusions.

2. Literature Review

2.1. Waste and Lean Manufacturing

The Japanese manufacturing industry, especially Toyota, developed the LM concept. LM is a waste reduction technique that many authors have suggested. The goals of implementing LM are lower production costs, increased output, and shorter production times [37]. In practice, LM maximizes product value by minimizing waste. LM defines the value of a product/service as what is perceived by the customer [38]. The basic principle of Lean manufacturing (LM) is LM thinking. LM thinking consists of five principles: determining product value based on customer needs, identifying product value streams in the process, uninterrupted value flow, pulling information from consumers (pull system), and pursuing perfection [39]. LM is known as a waste reduction technique. At first, Taichi Ohno [8] grouped waste into seven categories: overproduction, over-processing, waiting, transportation, unnecessary inventory, unnecessary motion, and defects. Furthermore, Liker (2004) added the eighth form of waste—unused employee creativity/talent [20]. The concept of eliminating waste has had a significant impact on various industries.

2.2. Waste in HEI

The application of LM principles in HEI has resulted in significant improvements. The main goal of implementing LM is to eliminate waste. Several HEIs have used the LM concept to improve the efficiency of scientific activities by eliminating waste and activities that do not add value. HEI faces many challenges and must improve quality through quality assurance in all its processes [13]. Some researchers categorize waste in HEI into four general categories, namely, people waste, process waste, information waste, and asset waste [40]. However, most researchers classify waste as transportation waste, inventory, motion, waiting, over-production, over-processing, defects, and the underutilization of people [20,25,36]. There are several wastes in the daily operations of the teaching, research, administration, finance, and human resources in the HEI. Moreover, as opposed to a manufacturing system with tangible results, HEI procedures are less visible, making it more difficult to spot problems as they arise [41]. Table 1 displays examples of waste in manufacturing and HEI.
Academic freedom and autonomy are the challenges to LM implementation in the HEI context. The university complexity is increased because the boundaries of academic freedom and diversity are not clear [25].

3. Proposed Framework

HEI stakeholders include academic staff, non-academic staff, students, government, industry, and parents [42]. But in several articles, the ranking of waste in HEI is carried out by the committee [20], the director of the study center [25], and academic staff [1,36],. Other several articles identified students as HEI stakeholders [43,44,45,46,47,48]. Meanwhile, other researchers involved lecturers and students in their research [49,50], and graduate users [51]. Other research involved students, academic staff, HEI leaders, and graduate users [52]. Waste prioritization must involve stakeholders directly involved in HEI’s business processes. This framework aims to determine waste reduction priorities in HEI. Figure 1 shows the several stages in the framework. The process of prioritizing waste involves students, academics, non-academic staff, and heads of study programs. Prioritizing waste is determined based on the criticality level of waste (CLoW) value, which is calculated through several stages, as follows.

3.1. Identification of Waste

Identification of waste through literature review and direct observation.

3.2. Assessment of Occurrence Level

Assessment through a questionnaire by students, academics, and non-academic staff. Each respondent assesses the occurrence of every waste by selecting one of the four alternative answers consisting of 1 (never occurs), 2 (rarely occurs), 3 (often occurs), or 4 (very often occurs).

3.3. Waste Score Calculation

Based on the results of the questionnaire, the waste score is calculated and normalized using Equations (1) and (2)
S i         = ( 1 n i 1 + 2 n i 2 +   3 n i 3 + 4 n i 4 ) n i 1   + n i 2 + n i 3 + n i 4    
N S i     = S i   S i × 100   %
S i = waste i th score;
n i 1 = number of answers Never Occurs of i th waste;
n i 2 = number of answers Rarely Occurs of i th waste;
n i 3 = number of answers Often Occurs of i th waste;
n i 4 = number of answers Very Often Occurs of i th waste;
N S i = normalized waste i th score

3.4. Assessment of Criticality Scale Waste

The assessment is through a questionnaire filled out by HEI leaders. They assess the criticality scale of each waste using a Likert Scale which consists of a value of 1 (very not critical), 2 (not critical), 3 (quite critical), 4 (critical), or 5 (very critical).

3.5. Fuzzy Number Transformation

Rensis Likert (1932) introduced the Likert scale, widely used in survey research. The popularity of the Likert Scale is due to several things, including its being easy to modify and compile, easily analyzed by statistical methods, and having high reliability. However, on the Likert scale, respondents are forced to choose an option that may be different from their actual choice [53]. Some academics argue that the answers in the Likert Scale are ordinal scale data and that the operations of addition, subtraction, division, and multiplication and the calculation of the mean and standard deviation cannot be done [54]. Due to the limitations, the questionnaire answers were analyzed using the fuzzy method; the Likert scale is converted into a fuzzy number. The fuzzy number used is a triangular fuzzy number (TFN) because it is easy to understand and calculate, and it can be applied in uncertain environments [55].
Calculation of critical scale using the fuzzy method follows the steps below.

3.5.1. Transformation Criticality Scale into Fuzzy Number

Each criticality scale answer is converted into a Triangular Fuzzy Number (TFN). The TFN value consists of the lowest value (l), the middle value (m), and the highest value (u). Table 2 shows Transformation into TFN.

3.5.2. Calculate the Average TFN Critical Scale

The average TFN critical scale for each waste is calculated using Equation (3) [55,56]
A ˇ j a v g = i = 1 n A ˇ j i n = ( i = 1 n a j 1 , ( i ) ) ( i = 1 n a j 2 , ( i ) ) ( i = 1 n a j 3 , ( i ) ) n
i = 1, 2, …, n;
j = 1, 2, …, m;
A ˇ v g = average TFN criticality scale jth waste;
A ˇ j i = TFN criticality scale ith respondent, jth waste;
a j 1 ,   ( i ) = lowest value (l) of A ˇ j i ;
a j 2 ,   ( i ) = middle value (m) of A ˇ j i ;
a j 3 ,   ( i ) = highest value (u) of A ˇ j i ;
N = number of the respondent;
m = the number of waste.

3.5.3. Defuzzification of TFN

The defuzzification formula for TFN using Equation (4) [56,57,58].
V A ˇ = ( a 1 + 2 a 2 + a 3 ) 4
  V A ˇ = the crisp number of A ˇ TFN ( a 1 , a 2 , a 3 ).

3.6. Calculate the Criticality Level of Waste (CLoW) Value and Prioritize Waste Reduction

Calculation of the CLoW value of each waste using Equation (5).
  C L o W i = N S i   × V A ˇ
The waste that has the largest CLoW value is the waste that is prioritized to be reduced (eliminated). Determining waste reduction priorities based on CLoW means considering the level of occurrence and criticality of waste and shows that the prioritization of waste reduction involves various stakeholders, namely, students, academics, non-academic staff, and HEI leaders.

4. Result and Discussion

The framework is used at a private university in Indonesia, which was established in 1960. Currently, the university has 22 departments, 1 postgraduate school, a vocational school, engineer professional programs, pharmacist professional programs, nurse professions, teacher professional education, and medical professional education. The university has more than 7000 students and 400 academic staff.
Waste in HEIs is categorized into eight categories of waste, as shown in Table 3. Waste was found in three pillars of the HEI process: teaching, research, and community service, as well as supporting activities.
A questionnaire was developed to assess the occurrence level of waste displayed in Table 1. The questionnaire can be seen in Table A1 in Appendix A. After evaluating and obtaining permission from the leadership of the university, the questionnaire was distributed to students, academics, and non-academic staff. The questionnaire was distributed offline and online in September–October 2022. Respondents filled in the questionnaire anonymously. Questionnaires were distributed to all academics, and non-academic staff of all departments and work units at HEIs and distributed randomly to the students. Seven hundred fifty respondents, consisting of students, academics, and non-academic staff, assessed waste occurrence. The details are presented in Table 4.
The results of the questionnaire and waste score are displayed in Table 5. Score waste calculation and normalization used Equations (1) and (2). An example calculation of waste excessive/repetitive information/announcement (OPR1) is as follows:
  S O P R 1   = [ ( 1 × 186 ) + ( 2 × 448 ) + ( 3 × 105 ) + ( 4 × 11 ) ] 186 + 448 + 105 + 11
S O P R 1 = 1.921
N S O P R 1 = 1.921 ( 1.921 + 1.941 + 1.745 + + 2.265 ) × 100   % = 1.806 .
The criticality scale of waste was assessed through a questionnaire by 39 HEI leaders consisting of deans, deputy deans, heads of department, and heads of quality assurance offices. The assessment uses a Likert scale and is transformed into a fuzzy number, as in Table 2. The mean fuzzy number is calculated using Equation (3). To get a single value of the criticality scale, defuzzification is performed using Equation (4). To calculate CLoW, we used Equation (5). The average fuzzy number, defuzzification value, and CLoW value, as well as the rank of waste, can be seen in Table 6.
In this research, waste has been identified in the three pillars of the HEI process: teaching, research, and community Service [59], as well as supporting activities. As seen in Table 3, 59 types of waste have been identified and grouped into eight types: over-production, over-processing, waiting for time, motion, excessive transportation, inventory, defects, and underutilized talent. LM aims to improve efficiency and effectiveness by reducing waste. Furthermore, efficiency and performance improvement will improve quality, and HEIs must work together with all stakeholders [60]. Because of the number of waste in HEI, the priority of waste reduction must be determined. Waste reduction prioritization is based on the criticality level of waste (CLoW) value. The CLoW calculation consists of two stages: the first stage is calculating the waste score through students, academics, and non-academic staff questionnaires; the second stage is calculating the criticality scale of each type of waste by deans, deputy deans, heads of department, and heads of quality assurance offices. Having four stakeholders, this study represents the population better than the previous studies, which only include one stakeholder [1,20,25,36].
According to the Pareto principle, the first twenty percent or twelve top ranks of the CLoW should be prioritized for reduction, as can be seen in Table 7.
To reduce the prioritized waste, several activities are proposed, among others:
  • Redesign of university information systems. Table 7 shows the waste that is prioritized to be eliminated is “The information system or internet broke down” (WAIT4). Whereas the utilization of information and communication technology (ICT) is an absolute necessity that must be undertaken and utilized by HEIs. Therefore, every HEI needs a reliable and integrated academic information system. Based on interviews, the current state of the information system includes a lack of data integration between departments and supporting work units; there is still a lot of manual data or documents; the information system network often breaks down. Therefore, the university must improve its information system and transform it into internet-based technology. Information systems integrate all components, such as people, management, business processes, and organizational culture [61]. As likewise argued by M. Akour and M. Alenezi [62], the development of internet-based technology has changed the educational environment and aided HEIs in making the switch to digital learning. The use of information systems is essential and necessary to achieve good university governance [63,64]. Several improvements to the information system that can be made include integrating all academic and non-academic data throughout the university and digitizing all processes and documents. HEI information system improvements are expected to reduce some other waste including waiting to find files, books, or documents (WAIT5), repeated entry of the same data (OPC5), long bureaucracy (OPC8), waiting for document approval (WAIT2), repeated document checks and/or approvals (OPC3);
  • Improvement of procurement and maintenance systems. Effective procurement planning and procurement and maintenance processes will support the smooth running of business processes. Currently, the university does not have an adequate procurement system. This causes the procurement process to take a long time and sometimes the procurement of goods does not match what is needed. Some of the improvements that can be made include establishing a procurement system and increasing the expertise of procurement staff. Improvement of the procurement and maintenance system will reduce waste waiting for the procurement of goods (WAIT3), awaiting repair of broken facilities (WAIT6), and broken equipment or infrastructure (DEF4);
  • International journal subscriptions. For conducting good research, appropriate and up-to-date journal references are required. To obtain the necessary articles, HEI must subscribe to enough appropriate journals. Currently, universities subscribe to journal databases via Science Direct limited to several disciplines. However, research requires interdisciplinary analysis, so the university should subscribe to another journal database. In addition, academic staff and students can access the database of journals subscribed to by The Directorate General of Higher Education—Ministry of Education and the Cultural Republic of Indonesia and the National Library of Indonesia. It will reduce the lack of research and community service (UT4) and the unabsorbed research and community services budget (UT6 and UT7);
  • Improve work equipment and laboratory equipment and provide teaching and research software. Besides providing laboratory equipment and research and teaching software, resource sharing is important. Any equipment and software must be shared with other departments. It will reduce waste equipment movement (MOT2), no necessary equipment available in the room/classroom (TRP4), and waste required materials/ equipment not available (INV3);
  • Integrated course schedule development. Course schedules and room usage should be prepared jointly between study programs. It will reduce waste course schedules that cause students to wait (WAIT1), unbalanced lecture daily schedules (OPR4), moving between classrooms (MOT1), inappropriate class capacity (INV2), and unused classrooms (DEF5).

5. Conclusions

The criticality level of waste (CLoW) framework developed in this article can be used by organizations, especially HEIs, to determine waste reduction priorities. This framework has been applied to a private university and can be applied in a public university because both have the same business process, namely, the three pillars of the HEI process: teaching, research, and community service, as well as supporting activities. The prioritization of waste that must be reduced becomes the starting point for the improvement plan. HEI stakeholders include students, graduate users, students’ families, university leaders and employees, suppliers, secondary schools, other universities, industry, the state, government, taxpayers, and professional organizations [42,65]. In this article, we determined the priority of waste reduction, considering the input of four stakeholders, namely students, academics, non-academic staff, and HEI leaders. It is relevant because these four stakeholders can determine the existence of waste. The practical contribution of this study is that this framework can be used for waste prioritization in HEI as well as in school. The theoretical contribution of this study is to fill the research gap of waste reduction prioritization in all aspects of HEI activities, involving all HEI stakeholders involved in the business process (i.e., students, academics, non-academic staff, and HEI leaders). The limitation of this research is that it only determines the priority of waste reduction and provides suggestions for improvement. Considerably more work will need to be done to develop selection methods of improvement projects to reduce waste. Another possible future research avenue would be to use multi-criteria methods to determine CLoW.

Author Contributions

Conceptualization, I.J.M., M.L.S. and S.G.P.; methodology, I.J.M., M.L.S., Y.B.H. and S.G.P.; validation, I.J.M. and M.L.S.; formal analysis, I.J.M., M.L.S., S.G.P. and Y.B.H.; investigation, I.J.M., M.L.S. and Y.B.H.; resources, I.J.M., M.L.S. and S.G.P.; data curation, I.J.M., M.L.S., S.G.P. and Y.B.H.; writing—original draft preparation, I.J.M.; writing—review and editing, I.J.M., M.L.S., S.G.P. and Y.B.H.; visualization, I.J.M.; supervision, M.L.S., S.G.P. and Y.B.H.; funding acquisition, I.J.M. and Y.B.H. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by Widya Mandala Surabaya Catholic University.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Acknowledgments

This research was supported by Institut Teknologi Sepuluh Nopember and Widya Mandala Surabaya Catholic University Surabaya Indonesia. The authors would like to thank all parties, especially the respondents, who were involved in this research.

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A

Dear Students, academic, and non-Academic Staff
Please help to fill out the questionnaire for our research. This questionnaire is solely used for academic purposes. All data collected will only be used for academic purposes.
For all your help and cooperation, we thank you.
Explanation and Instructions for Completing the Questionnaire:
  • Waste is any activity that uses resources but does not add value to the customer.
  • Waste in higher education describes all activities in the field of education/teaching, research, and community service as well as supporting activities that do not provide added value (non-value-added activity);
  • Give your opinion about the occurrence of waste where you work/college, by crossing (x) one of the answers below.
1: Never Occurs (NO)
2: Rarely Occurs (RO)
3: Often Occurs (OO)
4: Very Often Occurs (VOO)
Gender: M/F
Faculty:
Table A1. The questionnaire occurrence level of waste.
Table A1. The questionnaire occurrence level of waste.
No.WasteOccurrence
NOROOOVOO
1Excessive/repetitive information/announcements1234
2Establishment of unnecessary academic and administrative units1234
3Provision of unnecessary facilities1234
4Unbalanced lecture daily schedule1234
5Lecturers print out too many lecture materials, questions, journals, etc.1234
6Too academic staff1234
7Repetitive work/tasks1234
8Courses that are too varied1234
9Repeated document checks and approvals1234
10Meetings with the same topic repeatedly1234
11Repeated entry of the same data1234
12Unnecessary or excessive report/task1234
13The lecturer discusses the same topic repeatedly1234
14Long bureaucracy1234
15Course schedules that cause students to wait1234
16Waiting for document approval1234
17Waiting for the procurement of goods1234
18The information system or internet is a breakdown
19Waiting to search for files, books, or documents1234
20Awaiting repair of broken facilities1234
21Long research proposal submission process1234
22Moving between classrooms 1234
23Equipment movement1234
24Equipment is stored away from where it is used1234
25Movement of documents or materials1234
26Bringing lecture materials, books, and teaching equipment to the classroom/laboratory. 1234
27Scatter campus location1234
28No necessary equipment available in the room/classroom1234
29Over inventory of material/stationery1234
30Inappropriate class capacity1234
31Required materials/ equipment not available1234
32Lecture/research materials/equipment not available (journals, laboratory equipment, software)1234
33Many similar documents1234
34Purchasing materials before they are needed1234
35Keeping documents for too long1234
36Lost or missed information1234
37Repeated work at the end of term, e.g., remedial, re-correction1234
38Data entry error1234
39Broken equipment or infrastructure1234
40Unused classrooms1234
41Incomplete documents1234
42Error entering mark1234
43Unused talents/skills1234
44Knowledge or expertise that is not shared1234
45Academic/non-academic staff assignments that are not under their expertise1234
46Lack number of research and community service1234
47Journal databases are rarely used1234
48Unabsorbed research budget1234
49Unabsorbed community services budget1234

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Figure 1. Stages in prioritizing waste.
Figure 1. Stages in prioritizing waste.
Education 13 00137 g001
Table 1. Examples of manufacturing waste and HEI.
Table 1. Examples of manufacturing waste and HEI.
WasteManufacture HEI
Over ProductionProduction over or before demand
Large warehouses of finished goods
Producing more than what is currently needed
The workload each semester is not balanced
An excessive number of academic or administrative units
Over ProcessingDoing something that does not add value to the customer
Use of more resources than the necessary
Repeat approval
Repeat checks
Implementation of a new program that is not ready
Re-entering data
WaitingWaiting for the previous process that has not been finished.
Lack of material, tools, or information
Waiting for document approval, IT system downtime, and searching for files, books, and documents.
Motion People or equipment move more than necessary
Bad workstation organization
Movement of students and staff
Scattered campus locations
Excessive movement of information, data, and decision
TransportationUnnecessary movement of material in the process
Inadequate layouts
Movement of materials such as paper, and repeated approvals
Too many emails attachments
The commonly required material is stored away from the point of use
InventoryAll components, WIP, and unprocessed finished productsUnneeded items
Documents stored too long
Filling out different forms with the same information
DefectAll product defects
Inadequate production processes
Data input error, class not used
Incomplete documents
Underutilized People (Talent)Does not use all the capabilities of employees
Lack of time for improvement actions
Does not use all the capabilities of employees
Not giving assignments according to the ability of students, academics, and non-academic staff
Excessive bureaucracy
Source: elaborated by authors based on Douglas et.al. [14], Sanahuja [12], and Klein et.al. [25].
Table 2. Transformation of criticality scale.
Table 2. Transformation of criticality scale.
Criticality ScaleLikert ScaleFuzzy Number
(l, m, u)
Very Not Critical1(1, 1, 2)
Not Critical2(1, 2, 3)
Quite Critical3(2, 3, 4)
Critical4(3, 4, 5)
Very Critical5(4, 5, 5)
Table 3. Waste in HEI.
Table 3. Waste in HEI.
CategoryWasteCodeAuthor(s)Process
Over ProductionExcessive/repetitive information/announcementsOPR1[1,14,20,25]Supporting Activity
Establishment of unnecessary academic and administrative unitsOPR2[20,25]Supporting Activity
Provision of unnecessary facilitiesOPR3[22]Supporting Activity
Unbalanced lecture daily scheduleOPR4[14]Teaching
Lecturers print out too many lecture materials, questions, journals, etc.OPR5[1]Teaching
Too academic staffOPR6[1]Teaching
Over
Processing
Repetitive work/tasksOPC1[20]Teaching
Courses that are too variedOPC2[20]Teaching
Repeated document checks and approvalsOPC3[14,22,25]Supporting Activity
Meetings with the same topic repeatedly.OPC4[1,25]Supporting Activity
Repeated entry of the same dataOPC5[1,22]Supporting Activity
Unnecessary or excessive report/taskOPC6[22]Supporting Activity
The lecturer discusses the same topic repeatedlyOPC7[1]Teaching
Long bureaucracyOPC8[20]Supporting Activity
Waiting TimeCourse schedules that cause students to waitWAIT1[1,20]Teaching
Waiting for document approvalWAIT2[14,22,25]Supporting Activity
Waiting for the procurement of goodsWAIT3[25]Supporting Activity
The information system or internet broken downWAIT4[14,22,25]Supporting Activity
Waiting to search for files, books, or documentsWAIT5[14]Teaching
Awaiting repair of broken facilitiesWAIT6[1]Teaching
Long research proposal submission processWAIT7[36]Research
MotionMoving between classrooms MOT1[20]Teaching
Equipment movementMOT2[20,22,25]Supporting Activity
Equipment is stored away from where it is usedMOT3[22]Supporting Activity
Excessive TransportationMovement of documents or materialsTRP1[14,20,22]Supporting Activity
Bringing lecture materials, books, and teaching equipment to the classroom/laboratory. TRP2[20]Teaching
Scatter campus locationTRP3[14,25]Teaching
No necessary equipment available in the room/classroomTRP4[22]Supporting Activity
InventoryOver inventory of material/stationeryINV1[20]Supporting Activity
Inappropriate class capacityINV2[20]Teaching
Required materials/equipment not availableINV3[25]Supporting Activity
Lecture/research materials/equipment not available (journals, laboratory equipment, software)INV4[20]Teaching, Research, and Community Services
Many similar documentsINV5[22]Supporting Activity
Purchasing materials before they are neededINV6[22]Supporting Activity
Keeping documents for too longINV7[14]Supporting Activity
DefectLost or missed informationDEF1[20]Supporting Activity
Repeated work at the end of term, e.g., remedial, re-correctionDEF2[20]Teaching
Data entry errorDEF3[14,22,25]Supporting Activity
Broken equipment or infrastructureDEF4[25]Supporting Activity
Unused classroomsDEF5[25]Teaching
Incomplete documentsDEF6[22]Supporting Activity
Error entering markDEF7[1]Teaching
Under-utilization TalentUnused talents/skillsUT1[14,20]Supporting Activity
Knowledge or expertise that is not sharedUT2[25]Teaching
Academic/non-academic staff assignments that are not under their expertiseUT3[1,14,20,25]Teaching
Lack number of research and community serviceUT4[1,25]Research and Community Services
Journal databases are rarely usedUT5[36]Research and Community Services
Unabsorbed research budgetUT6[36] Research and Community Services
Unabsorbed community services budgetUT7[36] Research and Community Services
Table 4. Respondent assessment of waste occurrence.
Table 4. Respondent assessment of waste occurrence.
RespondentGenderAmountPercentage
StudentsMale21439.2
Female33260.8
Total546100
Academic StaffMale3636.73
Female6263.27
Total98100
Non-Academic StaffMale4643.40
Female6066.60
Total106100
Total Number of Respondent750
Table 5. Result of the questionnaire and waste score.
Table 5. Result of the questionnaire and waste score.
WasteTotal AnswerTotalWaste ScoreNormalized Waste Score
1234
OPR1186448105117501.9211.806
OPR2551093732041.9411.825
OPR32654176267501.7451.641
OPR486304216386442.3202.181
OPR53054113981.8671.755
OPR6553742981.5201.429
OPC1151367182507502.1752.044
OPC2110262143315462.1742.043
OPC3132344224507502.2562.121
OPC4561112892041.9511.834
OPC5164339185627502.1932.062
OPC6152362187497502.1772.047
OPC7117293112245462.0791.954
OPC8139324207807502.3042.166
WAIT154218182925462.5712.417
WAIT282271315827502.5292.377
WAIT384688622043.0002.820
WAIT4372103081957502.8812.708
WAIT51310571152042.4312.285
WAIT671318267947502.5122.361
WAIT71359224982.1732.043
MOT12055194982.0711.947
MOT2128450139337502.1031.976
MOT3471222872041.9751.857
TRP1371333222041.9951.875
TRP218402614982.3672.225
TRP3205313175577502.1121.985
TRP4194358139597502.0841.959
INV1451262852041.9661.848
INV225728776246441.7931.686
INV310722131062.1602.031
INV413442912982.4082.264
INV5224400106207501.8961.782
INV6501212852041.9411.825
INV7218683142042.4412.295
DEF1115384212397502.2332.099
DEF220633485196441.8711.759
DEF3171384712032.1582.028
DEF470368255577502.3992.255
DEF5183401136307502.0171.896
DEF6193435111117501.9201.805
DEF7227240981.8161.707
UT1172384158367502.0771.953
UT2175387155337502.0611.938
UT32610165122042.3092.170
UT4949337982.3882.244
UT56384014982.6332.475
UT61258244982.2042.072
UT71644344982.2652.129
Table 6. Average fuzzy number, defuzzification, and CLoW.
Table 6. Average fuzzy number, defuzzification, and CLoW.
WasteAverage
Fuzzy Number
DefuzzificationNormalized Waste ScoreCLoWRank
lmu
OPR11.852.433.722.6041.8064.70248
OPR22.253.034.053.0881.8255.63533
OPR32.283.033.973.0771.6415.04846
OPR42.512.974.363.2052.1816.98917
OPR52.232.904.083.0261.7555.31139
OPR62.002.493.742.6791.4293.82949
OPC12.563.084.333.2632.0446.66923
OPC21.792.413.622.5582.0435.22642
OPC32.543.054.283.2312.1216.85120
OPC42.312.924.033.0451.8345.58435
OPC53.053.624.643.7312.0627.6919
OPC62.513.084.313.2442.0476.63824
OPC72.102.794.002.9231.9545.71132
OPC82.923.544.493.6222.1667.8438
WAIT12.232.874.083.0132.4177.28212
WAIT22.693.264.443.4102.3778.1086
WAIT33.313.854.873.9682.82011.1892
WAIT43.514.284.854.2312.70811.4581
WAIT52.793.314.593.5002.2857.9997
WAIT63.313.874.853.9742.3619.3843
WAIT72.563.364.283.3912.0436.92819
MOT11.872.563.792.6991.9475.25441
MOT21.742.493.692.6031.9765.14444
MOT31.972.593.872.7561.8575.11845
TRP11.922.673.822.7691.8755.19343
TRP21.592.363.512.4552.2255.46338
TRP32.333.034.153.1351.9856.22326
TRP42.593.234.283.3331.9596.52925
INV12.032.743.952.8651.8485.29440
INV22.493.134.283.2561.6865.49037
INV32.773.384.513.5132.0317.13314
INV42.623.234.413.3722.2647.63210
INV52.623.184.413.3461.7825.96329
INV61.922.643.822.7561.8255.02947
INV72.333.034.213.1472.2957.22213
DEF12.463.134.283.2502.0996.82221
DEF22.413.034.263.1791.7595.59234
DEF32.723.364.443.4682.0287.03316
DEF43.133.514.853.7502.2558.4554
DEF52.312.924.083.0581.8965.79831
DEF62.693.234.493.4101.8056.15427
DEF72.463.184.053.2181.7075.49436
UT12.332.824.213.0451.9535.94530
UT22.462.924.233.1351.9386.07328
UT32.332.974.033.0772.1706.67722
UT42.693.234.413.3912.2447.61111
UT52.623.184.463.3592.4758.3125
UT62.643.214.333.3462.0726.93218
UT72.593.214.283.3212.1297.07015
Table 7. Waste reduction priority.
Table 7. Waste reduction priority.
No.CodeWasteProcess
1WAIT4The information system or internet broken downTeaching, Research and Community Services, Supporting Activity
2WAIT3Waiting for the procurement of goodsTeaching, Research and Community Services, Supporting Activity
3WAIT6Awaiting repair of broken facilitiesTeaching, Research and Community Services, Supporting Activity
4DEF4Broken equipment or infrastructureTeaching, Research and Community Services, Supporting Activity
5UT5Journal databases are rarely usedTeaching, Research and Community Services, Supporting Activity
6WAIT2Waiting for document approvalSupporting Activity
7WAIT5Waiting to search for files, books, or documentsSupporting Activity
8OPC8Long bureaucracySupporting Activity
9OPC5Repeated entry of the same dataTeaching and Supporting Activity
10INV4Lecture/research materials/equipment not available (journals, laboratory equipment, software)Teaching, Research and Community Services, Supporting Activity
11UT4Lack number of research and community serviceResearch and Community Services
12WAIT1Course schedules that cause students to waitTeaching
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Mulyana, I.J.; Singgih, M.L.; Partiwi, S.G.; Hermanto, Y.B. Identification and Prioritization of Lean Waste in Higher Education Institutions (HEI): A Proposed Framework. Educ. Sci. 2023, 13, 137. https://doi.org/10.3390/educsci13020137

AMA Style

Mulyana IJ, Singgih ML, Partiwi SG, Hermanto YB. Identification and Prioritization of Lean Waste in Higher Education Institutions (HEI): A Proposed Framework. Education Sciences. 2023; 13(2):137. https://doi.org/10.3390/educsci13020137

Chicago/Turabian Style

Mulyana, Ig. Jaka, Moses Laksono Singgih, Sri Gunani Partiwi, and Yustinus Budi Hermanto. 2023. "Identification and Prioritization of Lean Waste in Higher Education Institutions (HEI): A Proposed Framework" Education Sciences 13, no. 2: 137. https://doi.org/10.3390/educsci13020137

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