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Article

Monitoring of Linear Profiles Using Linear Mixed Model in the Presence of Measurement Errors

School of Statistics and Data Science, LPMC and KLMDASR, Nankai University, Tianjin 300071, China
*
Author to whom correspondence should be addressed.
Mathematics 2022, 10(24), 4641; https://doi.org/10.3390/math10244641
Submission received: 7 October 2022 / Revised: 25 November 2022 / Accepted: 6 December 2022 / Published: 7 December 2022
(This article belongs to the Special Issue Advances in Statistical Analysis and Applications in Engineering)

Abstract

:
In the application of control charts, most of the research in profile monitoring is based on accurate measurements. Measurement errors, however, often exist in many manufacturing and service environments. In this paper, we apply linear mixed models in the presence of measurement errors in fixed effects. We discuss three modified multivariate charts, namely Hotelling’s T 2 , multivariate exponential weighted moving average (MEWMA) control chart, and multivariate cumulative sum (MCUSUM) control chart. Performance comparisons are made in terms of the average run length (ARL) and average extra quadratic loss (AEQL). Finally, a real data example on healthcare expenditures is used to illustrate the implementation of the proposed monitoring schemes.

1. Introduction

Statistical process control (SPC) has been successfully applied in a variety of industries. In many SPC applications, the quality of a process or product can be characterized and summarized by a relationship between a response variable and one or more explanatory variables, which is referred to as profile [1]. Profile analysis is becoming increasingly prevalent in process monitoring applications due to the rapid recent advances in sensor technology and system automation [2,3].
Analysis of linear profiles has been investigated by a number of authors. The applications of monitoring of simple linear profile can be seen in [1,4,5,6,7,8,9,10,11]. Kazemzadeh et al. [12,13] studied control charts for monitoring of Phase I and II polynomial profiles, respectively. References [14,15,16,17,18] investigated monitoring of multivariate linear profiles. Nonlinear profiles were monitored by [14,19,20,21,22,23,24]. Jensen et al. [25] presented two T 2 control charts based on a linear mixed model (LMM) for Phase I analysis. Jensen et al. [26] used a nonlinear mixed model to account correlation within nonlinear profiles. Narvand et al. [27] utilized three traditional multivariate control charts to monitor the fixed effects of the auto-correlated LMMs in Phase II. In addition, Soleimani et al. [28] monitored predicted random effects of the LMMs in Phase II and showed that their approaches behaves similarly to the approaches proposed by [27] for monitoring the fixed effects.
Most of the existing research on profile monitoring is based on accurately measured data. However, measurement errors exist in practice and the performance of control charts may be seriously affected [29]. Many scholars have studied the effect of measurement errors on control charts, such as [30,31,32,33,34]. There are very few articles on profile monitoring in the presence of measurement errors. Li and Huang [35] studied regression-based process monitoring with consideration of measurement errors. Wang and Huwang [36] presented three charting schemes for monitoring simple linear Berkson profiles. Noorossana and Zerehsaz [37] discussed the effect of measurement errors on the control charts for Phase II monitoring of simple linear profiles with a random explanatory variable. They provided remedial measures to reduce the effect of measurement errors. The above three articles are based on the error-in-variable (EV) model, which was proposed by Deato [38] in order to correct for the effects of sampling error and is more practical than the ordinary regression model. Linear EV models are commonly used in agronomy, biometrics, education, medicine, and other fields, including extensive monographs [39,40,41,42]. For simple linear EV regression models, the asymptotic properties of the least squares (LS) estimators have been studied by many scholars, such as [43,44,45]. Some scholars have studied the estimation of parameters of LMMs with EV. Profile monitoring of linear mixed models with EV arouses our interest.
In this paper, we focus on a study of Phase II approaches for monitoring linear mixed profile in the presence of measurement errors. The remainder of this paper is organized as follows. In Section 2, we introduce the linear mixed measurement error model (LMMeM) in detail. In Section 3, we present three multivariate control charts to monitor the random effects of LMMeMs in Phase II. We also introduce assessment measures of the proposed charts and the method of seeking control limits in Section 3. Section 4 presents the simulation studies, including the performance results compared with other existing methods. In Section 5, the proposed charts are applied to analyze the healthcare expenditures data. Section 6 provides our conclusions. The detailed estimation procedure is outlined in Appendix A.

2. Methodology

In order to construct Phase II methods for monitoring a simple linear mixed profile in the presence of measurement error, proper models that consider measurement errors are necessary. In this section, we introduce the LMMeM.

2.1. Linear Mixed Measurement Error Model

Denote by { ( x k i , z k i , y k i ) , k = 1 , 2 , , n ; i = 1 , 2 , , m } the ith sample collected over time. The profile can be formulated as a general linear mixed measurement error model (LMMeM):
y k i = β 0 i + β 1 i ξ k i + b 0 i + b 1 i z k i + ε k i , x k i = ξ k i + δ k i .
where independent errors are ε k i N ( 0 , σ i 2 ) . The random effects are ( b 0 i , b 1 i ) MN ( 0 , D ) , where D is a 2 × 2 positive definite matrix. x k i is the observed value of z k i with the measurement error δ k i , where δ k i is an random variable from N ( 0 , σ δ 2 ) . We assume that N ( 0 , σ δ 2 ) is known. b 0 i , b 1 i , δ k i , and ε k i are assumed to be stochastically independent. Rewrite the model (1) in vector–matrix form,
Y i = ξ i β i + Z i b i + ε i , X i = ξ i + δ i , i = 1 , 2 , , m ,
where δ i is an ( n × 2 ) random matrix from MN ( 0 , I n Λ ) , Λ = diag ( 0 , σ δ 2 ) .
The null hypothesis of interest is that the process is in control (IC), namely that β i = β and σ i = σ for all i. The alternative hypothesis is that the process is out of control (OC). The process is initially IC, but after the time point τ , a step shift in the intercept and/or slope and/or standard deviation occurs. Next, we introduce the estimation of fixed and random effects in LMMeM. In this paper, we focus on Phase II of profile monitoring, so we assume that the D and σ 2 are known or can be estimated well based on IC historical data.

2.2. Estimation of Random Effects

If there is no measurement error, the model in (2) reduces to a standard linear mixed model [46]. The log-likelihood function (omitting a constant term) of Y 1 , Y 2 , , Y m is
l ( β ; ξ , Y ) = 1 2 log ( | V | ) 1 2 ( Y ξ β ) V 1 ( Y ξ β ) ,
where ξ is a ( n × m ) by 2 stacked matrix of the ξ i ’s, V = Z B Z + σ 2 I n = diag ( V i ) with B = diag ( D ) , V i = Z i D Z i + σ 2 I n , and Z is a block diagonal matrix containing all the Z i matrices. If D and σ 2 are known, we can obtain the maximum likelihood estimation of β , that is
β ^ = ( ξ V 1 ξ ) 1 ( ξ V 1 Y ) .
Similarly, we have
b ^ i = D Z i V i 1 ( Y i ξ β ^ ) .
Soleimani et al. [28] used b ^ i as a statistic for Phase II monitoring.
When the measurement error is not negligible, if we simply replace ξ i by X i , then β ^ and b ^ i are not consistent in general. For the model (2), Zhong et al. [47] derived the corrected score estimates of fixed and random effects. The corrected log-likelihood function (omitting a constant) of Y 1 , Y 2 , , Y m is
l ( β ; X , Y ) = 1 2 log ( | V | ) 1 2 [ ( Y X β ) V 1 ( Y X β ) tr ( V 1 ) β Λ β ] .
The corrected estimation of β is given by
β ^ c = ( X V 1 X tr ( V 1 ) Λ ) 1 ( X V 1 Y )
and the corrected estimation of b i is
b ^ i = D Z i V i 1 ( Y i X i β ^ c ) .
As pointed out by [47], under some regularity conditions, the corrected estimations β ^ c and b ^ i are consistent and normally distributed asymptotically.
In practice, D and σ 2 are not known and therefore must be estimated beforehand. We provide the derivation details in Appendix A.

3. Proposed Control Charts

In this section, we construct Phase II charts for monitoring a linear mixed profile in the presence of measurement errors. We assume that the β , D , σ 2 are known or can be estimated well based on IC historical data.
We are interested in the predictions of random effects b ^ i for constructing control charts. If there is no measurement error, Jensen et al. [25] proved that i = 1 n b i = 0 when the Z i matrix is contained within the ξ i matrix. They used b ^ i to monitor the stability of the process. However, when the measurement error exists, the equation i = 1 n b i = 0 does not hold. We can obtain an estimate of the covariance matrix of b ^ i from a total of m IC historical data. The mean and variance are obtained as well, respectively,
b ¯ IC = 1 m i = 1 m b ^ i ,
Σ ^ IC = i = 1 m 1 ( b ^ i + 1 b ^ i ) ( b ^ i + 1 b ^ i ) 2 ( m 1 ) ,
where Σ ^ IC represents the successive-differences variance–covariance matrix of the estimated random effects. Sullivan and Woodall [48] suggested using Σ ^ IC for improving the ability of the Hotelling’s T 2 control chart for detecting the presence of sustained shifts between the profiles.
The estimators of Equations (6) and (7) may break down in presence of outliers in Phase I. Diagnostic methods in LMMeM have been studied by some authors [49,50,51,52].

3.1. The Hotelling’s T 2 Control Chart

The Hotelling’s T 2 statistics, based on the successive differences estimator of the variance–covariance matrix, are
T i 2 = ( b ^ i b ¯ IC ) Σ ^ IC 1 ( b ^ i b ¯ IC ) .
The chart signals as soon as any T i 2 exceeds the desired upper control limits (UCL).

3.2. The MEWMA Control Chart

The second approach is to use the MEWMA chart proposed by [53] to monitor any shift in b ^ i , as follows:
w i = θ ( b ^ i b ¯ IC ) + ( 1 θ ) w i 1 ,
where w 0 = 0 and θ ( 0 < θ < 1 ) is the specified smoothing parameter. Then the MEWMA statistic for the ith profile is calculated as follows:
MEWMA i = w i Σ w 1 w i ,
where
Σ w = θ 2 θ Σ ^ IC .
This control chart gives a signal when MEWMA i > UCL .

3.3. The MCUSUM Control Chart

The third proposed approach is based on the MCUSUM control chart proposed by [54]. The statistic is given by
s i = 0 ; for   c i c , ( s i 1 + b ^ i b ¯ IC ) ( 1 c / c i ) ; for   c i > c ,
where c i = [ ( s i 1 + b ^ i b ¯ IC ) Σ ^ IC 1 ( s i 1 + b ^ i b ¯ IC ) ] 1 / 2 , s 0 = 0 and c is a selected constant.
The chart triggers a signal when ( s i Σ ^ IC 1 s i ) 1 / 2 > UCL .

3.4. Performance Measures

To assess the performance of control charts, we usually examine the average run length (ARL). ARL reflects the average number of observations plotted on a control chart until the chart triggers an OC signal. ARL is classified as either IC ARL or OC ARL, denoted as ARL 0 and ARL 1 , respectively. We fix the ARL 0 , then calculate the UCLs to achieve ARL 0 . After that, based on the constructed charts, we compute ARL 1 and we expect ARL 1 to be as small as possible.
We also use average extra quadratic loss (AEQL) to evaluate the overall performance of a control chart for a wide range of shifts against other charts. It is defined by
AEQL = 1 α max α min α max α min α i 2 ARL ( α i ) ,
where δ i is defined in [ α min , α max ] ; the α max and α min are known as maximum and minimum values of shift, respectively. A smaller AEQL value for a control chart indicates better overall performance of this control chart.

3.5. Searching UCLs

The desired UCLs for each chart mentioned above can be estimated by the bisection searching algorithm. The desired UCLs for each chart can be performed as follows:
Step 1:
The initial values of lower and upper bounds are pre-specified, denoted as UCL l and UCL u . It is desirable that ARL l < ARL 0 < ARL u , where ARL l and ARL u are the corresponding ARL values of UCL l and UCL u , respectively.
Step 2:
Let UCL i t e r = ( UCL l + UCL u ) / 2 and ARL i t e r be the corresponding ARL value. If ARL i t e r < ARL 0 , then assign UCL l = UCL i t e r and ARL l = ARL i t e r . Otherwise, assign UCL u = UCL i t e r and ARL u = ARL i t e r .
Step 3:
Repeat Step 2 until | ARL u ARL l | is sufficiently small and then the desired UCL = ( UCL l + UCL u ) / 2 is obtained.
We use the above bisection searching algorithm to find the UCLs for the proposed charts under different measurement errors.

4. Performance Study

In this section, we provide the performance evaluations of the proposed charts. We also analyze the effect of ignoring measurement error and/or random effects on the performance of control charts.
To demonstrate the performance of the proposed approaches, consider the underlying LMMeM:
y k i = 3 + 2 ξ k + b 0 i + b 1 i z k + ε k i , x k i = ξ k + δ k i , i = 1 , 2 , , m ,
where ξ = z = 2 , 4 , 6 , 8 , δ k j N ( 0 , σ δ 2 ) , ε k i N ( 0 , 1 ) and ( b 0 i , b 1 i ) MN ( 0 , D ) with
D = d 1 2 ρ d 1 d 2 ρ d 1 d 2 d 2 2 .
We set d 1 2 = d 2 2 = 0.1 , ρ = 0 , 0.1 , 0.5 , 0.9 , and m = 1000 .
The overall IC ARL is roughly set to 200, then 20,000 simulation runs were conducted for each chart to search the UCLs. The OC ARL values were evaluated through the use of 20,000 simulation runs under different shifts in intercept, slope, and standard deviation. For MCUSUM and MEWMA charts, the choices of parameters are c = 0.5 —as suggested by [55]—and θ = 0.2 , respectively. The simulated UCLs values for three proposed control charts are presented in Table 1.
Control charts were compared at both zero-state and steady-state. In zero-state, the shift is assumed to occur at the beginning of the process. In steady-state, the process has been operating for some time τ before a process shift occurs. We set τ = 25 . Since both MCUSUM and MEWMA charts are not memoryless, in contrast to Hotelling T 2 , we compare their performance at zero-state ARL and steady-state ARL . Results are presented in Figure 1, Figure 2 and Figure 3.
From the above three figures, it can be seen that there is a common conclusion for MCUSUM and MEWMA charts: no matter which parameter occurs, whether there is a shift drift, and how big the measurement error is, the performance of zero-state ARL for each carts is similar to steady-state ARL. Since the advantage of steady-state ARL is not very significant, we only discuss the performance of zero-state ARL below. The OC ARL appearing below all refer to the zero-state OC ARL.
The OC ARLs of the three competing charts for detecting shifts in λ 0 , λ 1 , and γ are presented in Table 2, Table 3 and Table 4, respectively.
According to Table 2 and Table 3, the performance of both OC ARLs and AEQRLs shows that MEWMA and MCUSUM charts perform uniformly better than the T 2 chart at various σ δ 2 and ρ when monitoring regression parameters. When detecting shifts in the intercept, MCUSUM performs better than MEWMA for a small shift, whereas MEWMA performs slightly better than MCUSUM for a large shift. From Table 3, under different shifts in slope, MCUSUM performs slightly better than MEWMA.
As shown in Table 4, under different shifts in standard deviation, the Hotelling T 2 chart performs significantly better than MEWMA and MCUSUM charts, while MEWMA performs better than MCUSUM at different σ δ 2 and ρ .
It is evident that σ δ 2 and the correlation coefficient ρ have little effect on the performance of the proposed methods. MCUSUM and MEWMA control charts perform better than the T 2 chart when a shift occurs in the regression parameters. When a shift occurs in standard deviation, the T 2 chart uniformly performs better than the other two methods.
Table 4. OC ARLs of control charts for different values of σ δ 2 and ρ under γ σ in standard deviation.
Table 4. OC ARLs of control charts for different values of σ δ 2 and ρ under γ σ in standard deviation.
T 2 MEWMA MCUSUM
ρ γ 0.000.010.040.090.000.010.040.090.000.010.040.09
0.01.2 67.672.280.587.7 84.792.495.8102.7 93.0101.3101.1110.2
1.4 29.832.638.043.0 44.850.553.559.1 52.359.259.664.5
1.6 16.417.921.024.6 27.932.033.838.4 33.639.738.742.6
1.8 10.511.413.615.4 19.522.023.426.6 23.827.827.530.1
2.0 7.58.19.410.9 14.816.317.319.6 18.021.220.822.8
2.2 5.86.17.18.2 11.412.713.615.3 14.416.916.318.1
2.4 4.75.05.76.3 9.510.411.012.3 11.713.813.314.7
2.6 4.04.34.75.3 7.98.79.210.3 10.011.611.312.2
2.8 3.53.64.14.4 6.87.47.88.8 8.59.99.610.6
3.0 3.13.23.63.9 5.96.66.87.7 7.58.78.59.0
AEQL 39.642.047.953.8 74.582.587.297.8 92.2107.2104.8114.2
0.11.2 74.068.194.381.6 90.275.2109.1100.9 97.291.3112.8110.8
1.4 33.129.945.839.5 48.840.462.257.5 54.551.068.468.6
1.6 18.416.725.322.2 30.024.539.337.0 35.633.345.146.2
1.8 11.510.715.614.2 20.817.227.025.9 25.223.632.433.0
2.0 8.27.710.810.0 15.312.619.919.5 19.317.724.425.3
2.2 6.26.08.07.6 12.19.915.415.2 15.114.219.419.8
2.4 5.04.86.36.1 10.08.212.512.1 12.411.515.616.4
2.6 4.34.15.35.0 8.36.910.310.2 10.59.713.113.8
2.8 3.63.54.44.3 7.15.98.88.7 9.08.411.411.9
3.0 3.23.23.83.7 6.25.17.67.5 7.87.39.810.2
AEQL 42.340.353.850.5 78.664.798.796.2 97.090.4122.6126.9
0.51.2 70.670.979.390.2 87.788.389.8109.7 92.795.590.9116.0
1.4 31.731.337.444.1 46.447.249.464.0 51.754.353.171.9
1.6 17.317.520.525.1 29.429.531.140.5 32.535.434.847.5
1.8 11.111.213.015.9 19.920.321.528.0 23.025.024.534.1
2.0 7.88.09.111.2 14.815.316.020.9 17.319.018.326.2
2.2 6.16.16.98.2 11.812.012.616.2 13.715.214.620.5
2.4 4.95.05.66.5 9.69.810.313.1 11.312.211.916.8
2.6 4.14.24.65.3 7.98.28.710.9 9.510.59.913.9
2.8 3.63.74.04.5 6.97.17.49.3 8.19.08.511.9
3.0 3.23.23.53.9 6.16.26.68.0 7.17.97.610.4
AEQL 41.141.646.854.8 75.977.681.9103.3 88.396.793.0129.8
0.91.2 68.272.781.397.0 89.778.395.6111.2 101.097.3104.9116.5
1.4 29.532.637.749.0 47.141.353.364.9 58.355.662.170.9
1.6 16.217.720.527.6 29.325.533.241.7 37.536.040.347.5
1.8 10.411.313.117.2 20.617.223.128.9 26.425.628.734.6
2.0 7.58.09.312.0 15.212.817.221.3 20.019.421.925.7
2.2 5.86.27.18.8 12.110.213.316.4 15.815.317.520.6
2.4 4.74.95.67.0 9.88.311.013.3 13.112.614.316.8
2.6 4.04.14.75.7 8.27.09.111.1 11.010.612.014.1
2.8 3.53.64.04.8 7.16.07.89.5 9.59.210.312.2
3.0 3.13.23.54.1 6.25.36.88.1 8.38.09.010.4
AEQL 39.641.747.358.8 77.666.186.3105.4 102.198.8111.2130.4
Figure 1. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in intercept.
Figure 1. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in intercept.
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Figure 2. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in slope.
Figure 2. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in slope.
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Figure 3. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in standard deviation.
Figure 3. Zero-state and steady-state ARL for MCUSUM and MEWMA under shift in standard deviation.
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Effect of Ignoring Measurement Error and/or Random Effects

In this section, we evaluate the effect of an absence of measurement errors and/or random effects within the profile. We use the MCUSUM statistic as an example.
When measurement errors are neglected, by substituting X i for ξ i in Equation (3), we obtain an estimate of fixed effects. Then the estimation of β for each sample is
β ^ i , LMM = ( X i V i 1 X i ) 1 X i V i 1 Y i .
Narvand et al. [27] used β ^ i , LMM to monitor an LMM model. The MCUSUM LMM is given by
s i = 0 ; for   c i c , u i 1 + β ^ i , LMM β 0 ( 1 c / c i ) ; for   c i > c ,
c i = ( u i 1 + β ^ i , LMM β 0 ) Σ ^ i , LMM 1 ( u i 1 + β ^ i , LMM β 0 ) 1 / 2 ,
where s 0 = 0 and Σ ^ i , LMM = ( X i V i 1 X i ) 1 . When ( s i Σ ^ i , LMM 1 s i ) 1 / 2 > UCL , the chart alarms.
When measurement errors and random effects are ignored, one can also use the LS approach to obtain the estimation of fixed effects even though the data follows an LMMeM. That is, the estimation of β for each sample is
β ^ i , LS = ( X i X i ) 1 X i Y i .
The MCUSUM LS statistic is modified as follows.
s i = 0 ; for   c i c , u i 1 + β ^ i , LS β 0 ( 1 c / c i ) ; for   c i > c ,
c i = ( u i 1 + β ^ i , LS β 0 ) Σ ^ i , LS 1 ( u i 1 + β ^ i , LS β 0 ) 1 / 2 ,
where s 0 = 0 and Σ ^ i , LS = ( X i X i ) 1 . When ( s i Σ ^ i , LS 1 s i ) 1 / 2 > UCL , the chart alarms.
All the control limits are calculated as described in Section 3.5 to yield IC ARL of approximately 200. The comparison results are presented in Figure 4, Figure 5 and Figure 6. “MCUSUM LMMeM” in the legend represents our proposed MCUSUM control chart.
From Figure 4, for any shifts in the intercept, our method performs slightly better than the MCUSUM LMM and MCUSUM LS methods. According to Figure 5, when the slope term of fixed effect occurs as a step shift, MCUSUM LMM performs worst when the measurement errors increased and even fails to alarm in detecting small shifts. Our control chart performs slightly worse than the MCUSUM LS chart that ignores any measurement errors and random effects. The MCUSUM LMM scheme performs relatively similar to our chart with various measurements in detecting a shift in σ , while MCUSUM LS performs worst among all three of the charts.
Based on the above analysis, ignoring measurement errors will reduce the performance of the MCUSUM chart in detecting shifts in regression parameters, and ignoring measurement errors and random effects will decrease the performance of the MCUSUM chart in monitoring intercept terms of fix effects or standard deviation.

5. Case Study

In this section, 150 healthcare expenditures (in million EUR) randomly selected from 15 regions (Austria, Belgium, Cyprus, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Lithuania, Netherlands, Portugal, Spain, and Switzerland) which were regularly obtained during the period 2010–2019, inclusive, are used in our real data analysis. The data are available from the official Eurostat website https://ec.europa.eu/eurostat (accessed on 16 May 2022).
We define the response as healthcare expenditures, which are declared in logarithm with the fixed effect set as the infant mortality rate (IMR). Figure 7 presents a simple linear regression plot of the healthcare expenditures versus IMR for each region.
We are interested in a linear mixed measurement effects model for the data:
y k i = β 0 + β 1 ξ k i + b 0 i + b 1 i z k i + ε k i , x k i = ξ k i + δ k i , k = 1 , , 10 , i = 1 , , 15 ,
where y k i indicates the kth observation of the ith region of the response, x k i indicates the kth observation of the ith region of the explanatory variable IMR, and z k i = k 1 is a time variable (from 0 to 9).
Based on the preceding analysis, we have σ ^ δ 2 = 0.168 , β ^ c = ( 10.466 , 0.0104 ) , σ ^ 2 = 0.0018 and
D ^ = 3.0786 0.0255 0.0255 0.0014 .
We then apply the MCUSUM, MEWMA, and T 2 charts to monitor the random effects of the above LMMeM. The smoothing constants for MCUSUM and MEWMA are set to 0.5 and 0.2, respectively. The UCLs for proposed charts are searched based on 20,000 simulated replicates to generate an IC ARL of approximately 200. In order to check the performance of the proposed charts, eight in-control and seven out-of-control data under the 0.8 shift in intercept consecutively are generated. The control charts are presented in Figure 8.
Figure 7. Healthcare expenditures versus IMR.
Figure 7. Healthcare expenditures versus IMR.
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As we can see from Figure 8, the MCUSUM, MEWMA, and T 2 charts can quickly detect the OC condition in the 9th, 9th, and 10th samples, respectively.
Figure 8. MCUSUM, MEWMA, and T 2 control charts under intercept shift coefficient of 0.8.
Figure 8. MCUSUM, MEWMA, and T 2 control charts under intercept shift coefficient of 0.8.
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6. Conclusions

In this paper, we extend the work of [28] to apply a linear mixed model to the situation where the fixed effects are subject to measurement errors. Simulation studies show that ignoring measurement errors and/or random effects can severely decrease the performance of the control charts. For monitoring an LMMeM, T 2 chart performs best among the three charts for detecting shifts in process standard deviation, but has the worst performance for detecting shifts in the regression parameters. Under the shifts in the intercept, MCUSUM performs better than MEWMA for small shifts, whereas MEWMA performs slightly better than MCUSUM for large shifts, and MCUSUM outperforms MEWMA overall. MCUSUM is the preferred chart among the three charts for detecting shifts in slope while MEWMA performs better than MCUSUM for shifts in the standard deviation.

Author Contributions

Methodology, W.L., Z.L. and Z.W.; formal analysis, W.L.; writing—original draft preparation, W.L.; writing—review and editing, W.L. and Z.L. All authors have read and agreed to the published version of the manuscript.

Funding

This work is supported by the National Natural Science Foundation (NNSF) of China under Grants 11971247 and 12071233.

Data Availability Statement

The data are available from the official Eurostat website https://ec.europa.eu/eurostat (accessed on 16 May 2022).

Conflicts of Interest

The authors declare no conflict of interest.

Appendix A. Estimation of D and σ 2

In practice, D and σ 2 are unknown and we need to use historical data to estimate them. Inspired by [56], we consider the following two-step iterative procedure to estimate the fixed and random effects. We start with the initial values
β ^ = β ^ ( 0 ) = i = 1 m X i X i n Λ 1 i = 1 m X i Y i .
Step 1:
Predict the residuals given β ^ c for subject i,
u i = Y i X i β ^ c ,
for i = 1 , , m . We can estimate
b ^ i = Z i Z i 1 Z i u i
and residual e i = u i Z i b ^ i . Based on e i and b ^ i , we propose an estimator of σ 2 ,
σ ^ 2 = max 0 , 1 ( n q m ) i = 1 m e i e i β ^ c Λ β ^ c .
We will derive the estimation equation of D . From the estimator of b i , we can see
b ^ i = ( Z i Z i ) 1 Z i u i = b i + ( Z i Z i ) 1 Z i ε i .
This leads to
i = 1 m b i b i = i = 1 m b ^ i b ^ i + i = 1 m ( Z i Z i ) 1 Z i ε i ε i Z i ( Z i Z i ) 1 + i = 1 m ( Z i Z i ) 1 Z i ε i b i + i = 1 m b i ε i Z i ( Z i Z i ) 1 .
As [56] pointed out, the last two terms are of order O p m 1 / 2 , hence
1 m i = 1 m b i b i 1 m i = 1 m b ^ i b ^ i i = 1 m Z i Z i 1 Z i ε i ε i Z i Z i Z i 1 1 m i = 1 m b ^ i b ^ i i = 1 m ( σ ^ 2 + β ^ c Λ β ^ c ) Z i Z i 1 .
Correspondingly,
D ^ = 1 m i = 1 m b ^ i b ^ i 1 m ( σ ^ 2 + β ^ c Λ β ^ c ) i = 1 m Z i Z i 1 .
Step 2:
Given D , we can update the estimate of D by
β ^ c = i = 1 m X i V ^ i 1 X i tr ( V ^ i 1 ) Λ 1 i = 1 m X i V i 1 Y i ,
where V ^ i = Z i D ^ Z i + σ ^ 2 I n .
To achieve numerically stable estimates of σ ^ 2 , β ^ c , and D ^ , we can iterate between Step 1 and Step 2 until convergence.

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Figure 4. Effect of ignoring measurement errors and/or random effects on ARL performance for MCUSUM control charts under different shifts in intercept.
Figure 4. Effect of ignoring measurement errors and/or random effects on ARL performance for MCUSUM control charts under different shifts in intercept.
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Figure 5. Effect of ignoring measurement errors and/or random effects on ARL performance for MCUSUM control charts under different shifts in slope.
Figure 5. Effect of ignoring measurement errors and/or random effects on ARL performance for MCUSUM control charts under different shifts in slope.
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Figure 6. Effect of ignoring measurement errors and random effects on ARL performance for MCUSUM control chart under different shifts in standard deviation.
Figure 6. Effect of ignoring measurement errors and random effects on ARL performance for MCUSUM control chart under different shifts in standard deviation.
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Table 1. The UCL values for three proposed control charts when ARL 0 200 .
Table 1. The UCL values for three proposed control charts when ARL 0 200 .
σ δ 2 T 2 MEWMA MCUSUM
0.00.10.50.90.00.10.50.90.00.10.50.9
0.0010.76211.2559.59010.890 9.91810.2518.73110.468 5.6535.7915.0216.060
0.0110.3099.70011.01811.563 10.8159.00310.13210.610 6.1705.1755.7485.987
0.0410.59411.61810.73912.726 9.64610.6789.94711.555 5.4686.0086.0156.407
0.099.72711.81110.82912.032 8.87111.09310.20110.938 5.1106.3155.8416.086
Table 2. OC ARLs of control charts for different values of σ δ 2 and ρ under λ 0 σ in intercept.
Table 2. OC ARLs of control charts for different values of σ δ 2 and ρ under λ 0 σ in intercept.
T 2 MEWMA MCUSUM
ρ λ 0 0.000.010.040.090.000.010.040.090.000.010.040.09
0.00.2 179.0195.2187.6183.6 106.2100.4129.7127.8 92.082.6115.1119.3
0.4 137.1165.6159.0149.2 48.947.466.261.9 40.537.452.854.0
0.6 99.5121.6124.5106.7 25.825.435.032.0 22.221.128.028.1
0.8 69.582.694.175.9 16.015.920.819.4 14.314.317.617.6
1.0 47.955.468.154.3 11.011.113.913.1 10.610.712.512.4
1.2 33.338.049.437.7 8.38.410.29.6 8.38.69.69.5
1.4 23.326.035.126.7 6.76.77.97.6 6.87.17.97.6
1.6 16.418.425.319.4 5.55.66.56.2 5.96.16.66.4
1.8 11.913.018.514.3 4.74.85.55.3 5.15.35.75.6
2.0 8.89.513.710.6 4.14.24.84.6 4.54.85.14.9
AEQL 183.2209.6262.8208.7 56.957.169.666.2 56.557.466.164.9
0.10.2 180.4190.9181.0191.3 118.1155.3118.5152.6 103.1142.3101.8140.1
0.4 136.2156.8148.2160.0 51.773.359.078.3 43.762.246.063.6
0.6 95.4117.7113.7122.9 26.836.131.239.8 23.130.025.132.7
0.8 65.382.982.388.7 16.120.618.923.0 14.718.116.420.1
1.0 43.857.559.662.7 11.113.412.815.1 10.712.511.914.0
1.2 29.839.841.944.2 8.39.89.611.0 8.49.59.310.8
1.4 20.527.430.031.4 6.57.57.58.5 6.87.67.78.7
1.6 14.819.421.722.6 5.46.16.26.9 5.86.36.57.3
1.8 10.613.915.816.9 4.65.25.35.7 5.15.45.76.3
2.0 7.910.311.812.4 4.14.54.65.0 4.54.85.05.5
AEQL 168.1216.4228.7242.4 56.968.665.275.7 57.166.063.473.9
0.50.2 186.4179.7181.9184.1 133.5118.6129.8128.3 122.5103.7119.1117.0
0.4 157.9148.6144.2148.1 66.757.862.464.8 57.246.953.954.8
0.6 122.8110.1104.9109.6 35.930.932.635.1 29.525.428.329.6
0.8 92.881.574.180.7 21.118.819.621.5 18.216.517.919.0
1.0 66.458.351.257.7 13.912.813.314.6 12.812.012.613.6
1.2 48.341.936.041.6 10.39.69.810.7 9.79.49.710.5
1.4 34.129.925.629.9 8.07.67.78.4 7.97.67.98.5
1.6 24.521.618.921.8 6.56.26.36.8 6.66.56.67.2
1.8 18.015.813.616.3 5.55.35.35.8 5.75.75.76.2
2.0 13.211.710.312.4 4.84.64.65.0 5.05.05.15.5
AEQL 256.3226.5201.1228.3 70.365.266.872.3 67.063.566.371.0
0.90.2 172.9178.4183.8183.6 99.2118.6129.7130.6 83.3104.3116.6117.7
0.4 134.2142.6147.3148.1 48.557.863.065.0 39.347.351.755.0
0.6 99.4107.6107.3111.2 26.931.033.635.6 22.825.828.030.3
0.8 70.877.976.282.2 17.118.920.121.8 15.416.817.919.0
1.0 50.154.953.757.2 12.013.113.814.6 11.512.312.813.7
1.2 36.039.438.041.5 9.19.710.010.8 9.29.59.910.5
1.4 25.627.927.129.9 7.37.67.98.5 7.67.98.18.6
1.6 18.820.420.021.9 6.16.36.56.9 6.56.66.97.2
1.8 13.915.014.516.5 5.25.45.55.9 5.75.85.96.2
2.0 10.311.211.112.5 4.64.74.85.1 5.15.15.25.5
AEQL 198.0215.2211.0229.5 61.365.768.673.2 61.464.667.671.3
Table 3. OC ARLs of control charts for different values of σ δ 2 and ρ under λ 1 σ in slope.
Table 3. OC ARLs of control charts for different values of σ δ 2 and ρ under λ 1 σ in slope.
T 2 MEWMA MCUSUM
ρ λ 1 0.000.010.040.090.000.010.040.090.000.010.040.09
0.00.025 197.7203.9198.4195.0 176.0184.3188.8173.7 167.4176.1180.6168.9
0.050 187.5197.9192.5184.8 137.5147.2149.7134.1 125.4132.4137.5125.9
0.075 177.8193.0178.5172.1 101.9111.5111.998.7 87.493.198.786.9
0.100 163.5178.7165.8156.7 73.881.680.271.7 61.365.568.662.3
0.125 147.2165.9148.7141.6 55.159.159.652.8 44.747.348.845.1
0.150 130.5149.2131.4124.0 41.543.843.840.0 33.335.136.534.2
0.175 114.1134.1114.8109.1 31.633.333.830.5 26.327.528.026.4
0.200 100.2116.699.193.6 25.426.326.024.5 21.222.122.421.3
0.225 87.1103.886.681.0 20.321.321.019.6 17.718.318.417.5
0.250 76.487.974.669.6 16.817.417.416.4 14.915.515.415.0
AEQL 100.6115.9100.394.6 30.532.332.229.5 25.827.127.726.0
0.10.025 198.5191.7196.0195.0 171.2169.4179.6160.3 186.1161.9172.0151.9
0.050 191.3182.7185.7184.8 136.3132.8138.1123.9 144.8120.2125.6107.1
0.075 179.2171.9167.9172.1 100.499.599.591.2 102.185.686.775.5
0.100 166.2157.9152.0156.7 74.072.071.368.0 71.761.660.054.3
0.125 148.5141.4134.6141.6 54.653.951.250.7 51.544.943.140.2
0.150 131.7127.0117.0124.0 41.040.737.938.7 38.033.832.731.1
0.175 114.8114.399.8109.1 31.531.729.430.2 29.326.825.224.7
0.200 100.299.384.093.6 25.025.223.424.3 23.221.420.420.4
0.225 86.586.572.981.0 20.220.518.919.8 19.018.017.017.1
0.250 74.575.262.069.6 16.917.215.716.6 16.115.214.514.8
AEQL 100.599.087.194.6 30.330.328.628.8 28.926.025.124.1
0.50.025 197.4197.8190.6191.7 187.7186.9165.8156.0 185.3184.1157.8145.6
0.050 189.8192.0181.5181.2 153.5155.1127.7117.2 145.0143.8113.6100.5
0.075 179.9179.1170.0164.7 117.3117.994.384.7 105.9104.281.171.1
0.100 165.1166.5155.1147.0 85.687.270.262.5 75.272.458.451.1
0.125 148.6150.5139.6131.8 62.864.552.346.2 54.853.442.738.6
0.150 132.3136.5126.2116.9 47.148.040.135.7 40.339.432.930.0
0.175 116.6119.3109.6101.3 36.537.031.328.7 31.330.526.124.2
0.200 102.7105.895.688.0 28.529.025.023.1 24.824.421.319.9
0.225 89.293.283.977.5 22.823.320.419.0 20.320.118.016.8
0.250 76.980.573.966.6 18.819.417.216.0 17.016.915.414.5
AEQL 102.3105.396.689.5 34.635.329.827.1 30.530.025.423.3
0.90.025 191.0195.5197.5195.5 163.1169.4188.4179.5 153.1171.0184.9171.0
0.050 180.9187.4194.7187.2 125.0132.8161.3145.2 110.8127.7148.6131.3
0.075 168.1177.5182.3177.6 93.399.5127.1109.5 78.892.5110.393.3
0.100 151.3160.6170.8163.2 68.372.097.283.2 56.565.978.669.3
0.125 136.6144.8157.7150.4 51.553.972.662.6 42.348.857.750.5
0.150 121.3130.2146.6135.3 39.940.755.048.7 33.037.443.338.8
0.175 106.9115.2130.0120.6 31.431.742.937.7 26.429.033.829.9
0.200 93.9101.0115.0106.8 25.425.233.529.7 21.623.727.224.6
0.225 82.387.6102.994.7 21.020.527.024.4 18.319.522.320.3
0.250 70.577.490.982.5 17.617.222.220.1 15.816.518.917.4
AEQL 94.0100.9114.3106.1 29.830.339.935.3 25.528.332.829.3
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Liu, W.; Li, Z.; Wang, Z. Monitoring of Linear Profiles Using Linear Mixed Model in the Presence of Measurement Errors. Mathematics 2022, 10, 4641. https://doi.org/10.3390/math10244641

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Liu W, Li Z, Wang Z. Monitoring of Linear Profiles Using Linear Mixed Model in the Presence of Measurement Errors. Mathematics. 2022; 10(24):4641. https://doi.org/10.3390/math10244641

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Liu, Wenhui, Zhonghua Li, and Zhaojun Wang. 2022. "Monitoring of Linear Profiles Using Linear Mixed Model in the Presence of Measurement Errors" Mathematics 10, no. 24: 4641. https://doi.org/10.3390/math10244641

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