Reactive PLIF Method for Characterisation of Micromixing in Continuous High-Throughput Chemical Reactors
Abstract
:1. Introduction
- Measurement of temperature fields in a gas-stirred ladle [20];
- Study of the coolant mixing in reactor vessel down-comer [21];
- Characterisation of interphase mass transfer of immiscible liquid–liquid system in a stirred tank [22];
- Measurement of solute-induced Marangoni effect of a growing drop [23];
- Characterisation of mixing efficiency in particle-laden Taylor–Couette flows [24].
2. Experimental Section
2.1. Test-Reactions
2.2. Experimental Procedure—Study of the Test-Reactions
2.3. Experimental Procedure—Validation of Test-Reaction in a T-Jet Mixer
- −
- Segregated or stratified flow regime—a steady flow regime where each side of the mixing chamber contains mainly one of the fluids. The fluid stream flows from the jets to the outlet delimited by the segregation plane that coincides with the mixing chamber axis and is normal to the inlet’s axes [62,63,64].
- −
- −
- −
- Chaotic flow regime—this flow regime is characterised by the formation of a vortex street, resembling a von Karman vortex street, consisting of the shedding of vortices from the opposed jet impingement point, which evolves throughout the mixing chamber, promoting the fast mixing of the fluid streams (Sultan et al., 2012) [62].
3. Results
3.1. AB-RPLIF Method
3.2. Oxi-RPLIF Method
4. Techno-Economic Analysis of AB-RPLIF and Oxi-RPLIF Methods
5. Conclusions
Author Contributions
Funding
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Reagent A | Reagent B | Kinetic Rate Constant (25 °C) | Reference | Analytical Method |
---|---|---|---|---|
(m3·mol−1·s−1) | ||||
1- and 2-naphtol (A1 and A2) | Diazotised sulphanilic acid | k1 = 1.3 × 104; k2 = 2.7 | Bourne [31], Bourne, et al. [32] Nunes, et al. [33] | A1 + B → R B + R → S A2 + B → Q B is the limiting reagent, and A is buffered to pH = 9.9 (usually Na2CO3/NaHCO3); absorption spectrophotometry technique used for measurement of the products over time, at λmax, which are 510 nm for R, 560 nm for S and 480 nm for Q. |
Alkaline solution of BaCI2, NaOH, Na2SO4 and EDTA | HCl | k1 = 1.8 × 108 k2 = not reported | Meyer, et al. [34], Barthole, et al. [35] | Absorption spectrophotometry technique. Mixing of the reagents takes place in stirred tanks. After the injection of B into A, a representative sample is taken, and absorbance of precipitate product BaSO4 is measured at 650 nm. |
1,3,5-Trimetoxybenzene (TMB) | Bromine | k1/k2 ≈ 27 | Bourne and Kozicki [36] Bourne [31] and Hecht, et al. [37] | High-performance liquid chromatography technique. TMB and bromine flow from different streams and downstream from the mixer (different types of mixers tested); an HPLC device is used to analyse the products, separating TMB, product R and product S. |
Mo− as (NH4)2MoO4 | Ti2+ (tiron as disodium salt) | Oates and Harvey [38], Zhang, et al. [39] | Absorption spectrophotometry and absorbance imaging techniques. Absorbance at 580 nm was measured in samples taken downstream from the mixer. Additionally, polychromatic absorbance was measured in a glass mixing chamber by means of a CCD camera. Then, the absorbance over the visual spectrum, which is what the digital camera observes, was compared to the absorbance at 580 nm. |
Reagent A | Reagent B | Reagent C | Kinetic Rate Constant (25 °C) | Reference | Analytical Method |
---|---|---|---|---|---|
(m3·mol−1·s−1) | |||||
Hydrochloric acid | Sodium hydroxide | Ethyl mono-chloro-acetate | k1 = 1.3–1.4 × 108; k2 = 0.023–0.031 | Akiti [40], Bourne [31] Baldyga, et al. [41], Bałdyga, et al. [42], Bourne and Yu [43] | Chromatographic analysis. Reagents A and C are pre-mixed in a mixing vessel, and then B is added. Samples are taken from the stirred tank and analysed for product distribution by either gas chromatography [40] or HPLC [41]. Test-reaction reported for low turbulence in the tank, with dissipation rate as low as 0.018 W·kg−1 [42]. |
Iron sulphate | Sodium hydroxide | Ethyl mono-chloro-acetate | k1 = 107; k2 = 0.023 | Baldyga and Bourne [44] | Titration. Limiting reagent B is added to a tank containing reagents A and C. The concentration of ferric ions still present in solution after reaction (not precipitated as ferric hydroxide) is found by titration with EDTA in the presence of salicylic acid at pH ≈ 3. |
Benzene | NO2+ (as NO2BF4) | Toluene | k1/k2 = 27 | Baldyga and Bourne [44], Tolgyesi [45] | Gas chromatography technique. B is added to an equimolar mixture of A and C in a stirred tank. After reaction is complete, samples are taken from the batch reactor, and the distribution of products between nitrobenzene and nitrotoluene is measured by gas chromatography. |
Benzoic acid | Sodium hydroxide | Ethyl chloro-acetate | k1 → ∞; k2 = 0.023 | Jasińska [8], Baldyga, et al. [46] | Chromatographic analysis by one of two methodologies: (a) B is added to a mixture of A and C in a batch mixer. After reaction is complete, samples are taken, and concentration of ester and/or by-product ethanol is measured by either GC or HPLC [46]. (b) A solution of A and C in toluene is added to B in a batch mixer. After reaction is complete, concentrations of ethanol and ethyl chloroacetate are measured by gas chromatography [8,46]. |
Borate ion (boric acid) | Sulphuric acid | Iodide and iodate | k1 = 108; k2 = f (I), I = ionic strength | Hecht, et al. [37], Fournier, et al. [47], Guichardon and Falk [48], Ghanem, et al. [49] | H2BO3− + H+ ⇔ H3BO3 5I− + IO3− + 6H+ ⇔ 3I2 + 3H2O I2 + I− ⇔ I3− Absorption spectrophotometry technique. Iodate and iodide are added into a stirred tank. Sodium hydroxide is added before boric acid to prevent the formation of iodine in acid medium. When the reagents are supposed to be mixed, sulphuric acid is added into the stirred tank. The analysis of the solution is performed by spectrophotometry at 353 nm within a minute after the end of reaction: samples taken two minutes after the acid injection [48]. |
Sodium hydroxide | HCl | 2,2-dimethoxy-propane | k1 = 1.3–1.4 × 108; k2 = 0.6 | Bourne [31], Baldyga, et al. [50] | Chromatographic analysis. HCl is added to a solution of alkali and acetal in a 1:10 ratio (v/v). According to Baldyga et al. [46], equal molar quantities of acid and acetal should be used with a 5% excess of alkali to ensure the stability of the unreacted acetal when all the acid has been neutralised. Mixing performed in a stirred tank, with analysis of product mixtures performed by gas chromatography. |
Reagent A | Reagent B | Reagent C | Kinetic Rate Constant (25 °C) | Reference | Analytical Method |
---|---|---|---|---|---|
(m3·mol−1·s−1) | |||||
Ca2+ ions (CaCl2) | Fluo-4—reactive dye | Carboxy-SNARF-inert dye | k = 106 | Faes and Glasmacher [51], Kling and Mewes [52], Wheat and Posner [53] | Fluo-4 + CaCl2 → Fluo-4.Ca (with emission increase) LIF technique. A mix of the two dyes is injected into the mixing vessel containing CaCl2, which turns on the Fluo-4 fluorescence; excitation light source: pulsed laser with λ = 495 nm; emitted light detected with a CCD camera at 516 nm for Fluo-4 and 645 nm for Carboxy-SNARF. |
Acid–base (HCl + NaOH) | Uranine (reactive dye) | Pyridine-2 (inert dye) | Quasi-instantaneous, k → ∞ | Lehwald, et al. [2], Lehwald, et al. [54], Lehwald, et al. [55] | HCl + NaOH ⇔ NaCl + H2O @ pH = 7 Uranine’s emission E = f(pH) LIF technique. Mixtures of water + acid + uranine + pyridine 2 (Flow 1) and water+base+uranine (Flow 2) flow to a mixer where they are illuminated at 532 nm; emitted light detected by means of CCD cameras, at 550 nm for uranine and 705 nm for pyridine-2. Reported results refer to laminar regime. |
Fe2+ ions – as (NH4)2Fe(SO4)2 | Rhodamine B, RhB | Hydrogen peroxide, H2O2 | k1 = 0.1; k2 = 104–107 | Liu, et al. [1], Hu, et al. [14], Hu, et al. [30]. | Fe2+ + H2O2 ⇔ OH● OH● + RhB → M (quenching of the fluorescence) LIF technique. The fluorescent dye is dissolved in one of the reagent streams so that when they mix, the reaction quenches the fluorescent signal; light source wavelength: 532 nm; emitted light detected at 590 nm by means of CCD camera; reported measurements performed online in mini-scale Y-jet mixers [1] or in unbaffled stirred tanks [14,30]. |
Water | Water + Rhodamine B | NA | NA | Fall, et al. [56] | LIF technique. The fluorescent dye is dissolved in one of the two water flows that will be illuminated; light source wavelength: 520 nm. Emitted light detected at 590 nm by means of a CCD camera; measurements reported performed online in a cylindrical stirred tank. |
Cu (II) in NH3-NH4+ buffer (pH = 11) | Luminol | Hydrogen peroxide, H2O2 | Rule and Seitz [57] | C8H7O3N3 + Cu(II) + H2O2 → 3-aminophtalate + hν Chemiluminescence detection. The reagent flows are injected into the detection cell. No light source is needed; emitted light detected with a photomultiplier tube at 420–450 nm; measurements reported were performed online in a coil of Teflon tube that is pressed against the PMT detector; laminar regime. | |
bis-(2,4,6-trichlorophenyl)oxalate TCPO | Acriflavine | Hydrogen peroxide, H2O2 | Shamsipur, et al. [58] | TCPO + H2O2 → C2O4 + 2 [C6HOCl3] C2O4 + acriflavine → 2CO2 + acriflavine → 2CO2 + acriflvine + hν Chemiluminescence detection; reagents are mixed in a stirred glass mixer; no light source needed; emitted light detected online by means of a photocell at 510–540 nm. | |
bis-(2,4,6-trichlorophenyl)oxalate TCPO | 3-aminofluoranthene (3-AFA) | Hydrogen peroxide, H2O2 + base catalyst | Jonsson and Irgum [59] | TCPO + H2O2 → C2O4 + 2 [C6HOCl3] C2O4 + 3-AFA → 2CO2 + 3-AFA * → 2CO2 + 3-AFA + hν Chemiluminescence detection; no light source needed; emitted light detected with a photomultiplier tube at 518 nm; measurements reported were performed online in stopped-flow equipment. |
Assay | Objective | C (mg·L−1) | pH | Time of Measurements |
---|---|---|---|---|
F1 | Absorption spectrum | 4; 20 | 7 | Immediately after preparation |
F2 | Linearity dynamic range of fluorescence | 4–30 | 7 | Immediately after preparation |
F3 | pH effect on emission | 20 | 2–12 | Immediately after preparation |
F4 | Fluorophore stability | 20 | 2 | Immediately after preparation and 24 h after preparation |
RhB1 | Absorption spectrum | 0.5 | Immediately after preparation | |
RhB2 | Fluorophore stability | 0.5 | Immediately after preparation and 24 h after preparation |
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Ribeiro, J.P.; Brito, M.S.C.A.; Santos, R.J.; Nunes, M.I. Reactive PLIF Method for Characterisation of Micromixing in Continuous High-Throughput Chemical Reactors. Processes 2022, 10, 1916. https://doi.org/10.3390/pr10101916
Ribeiro JP, Brito MSCA, Santos RJ, Nunes MI. Reactive PLIF Method for Characterisation of Micromixing in Continuous High-Throughput Chemical Reactors. Processes. 2022; 10(10):1916. https://doi.org/10.3390/pr10101916
Chicago/Turabian StyleRibeiro, João Peres, Margarida S. C. A. Brito, Ricardo Jorge Santos, and Maria Isabel Nunes. 2022. "Reactive PLIF Method for Characterisation of Micromixing in Continuous High-Throughput Chemical Reactors" Processes 10, no. 10: 1916. https://doi.org/10.3390/pr10101916
APA StyleRibeiro, J. P., Brito, M. S. C. A., Santos, R. J., & Nunes, M. I. (2022). Reactive PLIF Method for Characterisation of Micromixing in Continuous High-Throughput Chemical Reactors. Processes, 10(10), 1916. https://doi.org/10.3390/pr10101916