A Review of the Preparation, Machining Performance, and Application of Fe-Based Amorphous Alloys
Abstract
:1. Introduction
2. Preparation and Properties of Amorphous Alloys
2.1. Amorphous Alloys versus Crystalline Materials
2.2. Preparation of Amorphous Alloys
2.3. Properties of Amorphous Alloys
2.4. Machining Performance of Amorphous Alloys
3. Preparation, Machining, and Application of Fe-Based Amorphous Alloys
3.1. Preparation and Application of Fe-Based Amorphous Alloys
3.2. Machining of Fe-Based Amorphous Alloys
3.3. Difficult-to-Machine Property of Fe-Based Amorphous Alloys
4. Assisted Machining Methods
4.1. Tool-Assisted Machining
4.1.1. Ultrasonic Vibration-Assisted Machining
4.1.2. Tool Servo-Assisted Machining
4.2. Low-Temperature Lubrication Assisted Machining
4.2.1. Fe-Based Amorphous Alloys at Low Temperature
4.2.2. Advantages of Low-Temperature Lubrication Assisted Machining
4.2.3. Device for Low-Temperature Lubrication Assisted Machining
4.3. Magnetic Field-Assisted Machining
4.3.1. Application of Magnetic Field on SPDT
4.3.2. Application of Magnetic Field on Fe-Based Amorphous Alloys
4.4. Other Assisted Machining Methods
5. Summary and Outlook
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Time | Events | References |
---|---|---|
1959 | First MG from Cal. Tech. using splat quenching (Au-Si) | [29] |
1966 | Splat cooling additional findings (MIT) | [30] |
1969 | MG formation, stability, structure (Pd-Si) (Harvard) | [31] |
1977 | MG constitutive model | [32,33] |
1990 | Multi component MG formers using Copper cast (Tohoku University) | [29] |
2002 | MG tension, compression studies | [34] |
2003 | MG research with La-Al-Cu-Ni (GFA) | [35] |
2004 | Application in MEMS, biomedical, sporting goods, and electronics | [36] |
2005 | MG corrosion wear resistance | [37] |
2007 | Drilling, machining studies on MG | [38] |
2008 | MG model into ABAQUS FEA program | [36] |
2012 | MG cold rolling studies | [39] |
2013 | MG foam reduce osteopenia in biomedical | [40] |
2013 | MG by 3D SLM started | [41] |
2015 | Honeycomb MG | [42] |
2016 | MG descriptor on GFA best element combination (AFLOW framework) | [43] |
2017 | MG using 3D SLM with crack-free, complex geometry | [44] |
2019 | MG measured in a levitation device under microgravity | [45] |
Sample ID | Feed Rate (mm/min) | DOC (μm) | Spindle Rate (r/min) | Groove Depth (nm) | Distance between Fold Lines (μm) | Tool Moving Speed (μm/s) |
---|---|---|---|---|---|---|
A | 10 | 1 | 2000 | 7 | 0.35 | 7 |
B | 20 | 3 | 2000 | 14 | 1.08 | 16 |
C | 10 | 3 | 2000 | 20 | 0.26 | 8 |
D | 10 | 3 | 500 | 200 | 1.78 | 18 |
Composition | MS (300 K) (A m2/kg) | MS (77 K) (A m2/kg) | HC (300 K) (A/m) | HC (300 K) (A/m) |
---|---|---|---|---|
Fe73.5Si13.5Nb3B9Cu1 | 139.5 | 151.9 | 0.52 | 0.81 |
Fe68Si15.5Al3.5Nb3B9Cu1 | 113.3 | 127.6 | 0.35 | 1.26 |
Fe65.5Si16.5Al5Nb3B9Cu1 | 98.3 | 98.3 | 0.50 | 0.58 |
Fe63Si17.5Al6Nb3B9Cu1 | 80.4 | 80.4 | 1.12 | 0.45 |
Fe62Si18Al7Nb3B9Cu1 | 64.1 | 64.1 | 1.48 | 1.45 |
Cooling Conditions | MQL | CG | MQL + CG |
---|---|---|---|
Tool wear | | | |
Chip adhesion | | | |
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Huo, Z.; Zhang, G.; Han, J.; Wang, J.; Ma, S.; Wang, H. A Review of the Preparation, Machining Performance, and Application of Fe-Based Amorphous Alloys. Processes 2022, 10, 1203. https://doi.org/10.3390/pr10061203
Huo Z, Zhang G, Han J, Wang J, Ma S, Wang H. A Review of the Preparation, Machining Performance, and Application of Fe-Based Amorphous Alloys. Processes. 2022; 10(6):1203. https://doi.org/10.3390/pr10061203
Chicago/Turabian StyleHuo, Zexuan, Guoqing Zhang, Junhong Han, Jianpeng Wang, Shuai Ma, and Haitao Wang. 2022. "A Review of the Preparation, Machining Performance, and Application of Fe-Based Amorphous Alloys" Processes 10, no. 6: 1203. https://doi.org/10.3390/pr10061203