Evaluation of Relative Permittivity and Loss Factor of 3D Printing Materials for Use in RF Electronic Applications
Abstract
:1. Introduction
2. Materials and Methods
2.1. Tested Materials
2.2. Measuring of Dielectric Properties
2.3. Data Processing
2.4. Testing of the Presence of Defects in the Internal Structure of Samples
3. Results
4. Discussion
5. Conclusions
- The absence of polarization phenomena was proven for the tested colorless materials in the range of 1–100 MHz. This absence of the polarization phenomena was manifested by the insignificant frequency dependence of the dielectric properties of these materials;
- The values of relative permittivity varied between 2.88–3.48 and the values of loss factor were in the range of 0.03–4.31%;
- In terms of relative permittivity, all the tested materials showed minimal frequency dependence in the entire measuring range with a slight tendency to decrease in the higher frequency range. The minimal values of relative permittivity reached ABS (2.95), PLA (3.00), and PLA-Silver (2.99), which proved nearly identical parameters. On the other hand, PLA-Metallic green reached a value of 0.36 higher than PLA. This phenomenon was probably caused by added pigment dye;
- In terms of the loss factor, PLA and ABS appeared to be more suitable for electrotechnical application due to lower values and lower frequency dependencies of the loss factor in all studied frequency ranges. The values of the loss factor of PLA and ABS were estimated at: 0.51%, 0.77% (1–19.9 MHz); 0.15%, 0.38% (20–59.9 MHz), and 0.07%, and 0.21% (60–100 MHz);
- PET-G and ASA showed higher values and frequency dependence of the loss factor, and, for this reason, these two materials were less useful for electrotechnical application;
- The loss factor of PLA-Silver and PLA-Metallic green had significant frequency dependence, which was evident at higher frequencies. This increase was most evident in the upper part of the frequency range (70–100 MHz). In these intervals, PLA-Silver and PLA-Metallic green reached the maximum values of loss factor (4.31% and 3.24%). Due to these facts, these materials were inferior for electrotechnical applications;
- Significant differences were observed between PLA (colorless), PLA-Silver, and PLA-Metallic green, considering the loss factor. They can be caused by pigment dye which increases the values and frequency dependence and brings limitations for the use of these materials in electrical applications;
- PLA and ABS were more suitable for electrotechnical applications. They reached the smallest values of relative permittivity and loss factor, and at the same time, they proved the minimal frequency dependence of the tested parameters on the studied frequency range;
- The presence of significant defects (air gaps) in the internal structure of the printed samples of ABS, ASA, PETG, and PLA, which would affect their dielectric properties, were not proven.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Sample Identification | Material | Color | Printing Temperature [°C] 1st Layer/Subsequent Layers | Filament Manufacturer | Filament Diameter | |
---|---|---|---|---|---|---|
Hot end | Bed | |||||
PLA | PLA | colorless | 215/210 | 60/60 | FilamentPM | 1.75 mm |
PLA-Silver | silver | |||||
PLA-Metallic green | metallic green | |||||
PET-G | PET-G | colorless | 230/240 | 90/90 | ||
ABS | ABS | 255/255 | 110/110 | |||
ASA | ASA | 260/260 | 110/110 |
Sample Identification | 1–100 MHz | |
---|---|---|
εr | ||
aver. [-] 1 | st. dev. [-] 2 | |
PLA | 3.00 | 0.05 |
PLA-Silver | 2.99 | 0.07 |
PLA-Metallic green | 3.36 | 0.05 |
PETG | 3.30 | 0.05 |
ABS | 2.95 | 0.04 |
ASA | 3.19 | 0.06 |
Sample Identification | 1–19.9 MHz | 20–59.9 MHz | 60–100 MHz | |||
---|---|---|---|---|---|---|
tgδ | tgδ | tgδ | ||||
aver. [%] 1 | st. dev. [%] 2 | aver. [%] 1 | st. dev. [%] 2 | aver. [%] 1 | st. dev. [%] 2 | |
PLA | 0.51 | 0.12 | 0.15 | 0.09 | 0.07 | 0.03 |
PLA-Silver | 1.38 | 0.43 | 2.28 | 0.15 | 3.13 | 0.45 |
PLA-Metallic green | 0.75 | 0.08 | 0.80 | 0.07 | 1.63 | 0.65 |
PETG | 1.74 | 0.17 | 1.24 | 0.12 | 1.04 | 0.03 |
ABS | 0.77 | 0.13 | 0.38 | 0.10 | 0.21 | 0.02 |
ASA | 1.88 | 0.05 | 1.62 | 0.11 | 1.34 | 0.06 |
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Picha, T.; Papezova, S.; Picha, S. Evaluation of Relative Permittivity and Loss Factor of 3D Printing Materials for Use in RF Electronic Applications. Processes 2022, 10, 1881. https://doi.org/10.3390/pr10091881
Picha T, Papezova S, Picha S. Evaluation of Relative Permittivity and Loss Factor of 3D Printing Materials for Use in RF Electronic Applications. Processes. 2022; 10(9):1881. https://doi.org/10.3390/pr10091881
Chicago/Turabian StylePicha, Tomas, Stanislava Papezova, and Stepan Picha. 2022. "Evaluation of Relative Permittivity and Loss Factor of 3D Printing Materials for Use in RF Electronic Applications" Processes 10, no. 9: 1881. https://doi.org/10.3390/pr10091881
APA StylePicha, T., Papezova, S., & Picha, S. (2022). Evaluation of Relative Permittivity and Loss Factor of 3D Printing Materials for Use in RF Electronic Applications. Processes, 10(9), 1881. https://doi.org/10.3390/pr10091881