1. Introduction
Bringing coal mine wisdom into the coal industry creates new vitality but also brings new challenges. In recent years, the more complex operation procedures of smart mines and the inherent bad working environment of coal mines have made the coal mining industry more dangerous [
1,
2]. Coal mine gas explosion (i.e., coal seam gas explosion) accidents are one of the most serious disasters in coal mine accidents, which not only destroy underground roadways and coal machine equipment but also cause huge economic losses to enterprises and lead to many casualties. China, the world’s largest coal producer, proposed the construction of smart mines in 2008 and made great efforts to build them [
3]. However, from 2015 to 2020, 642 people died due to coal mine gas explosions in China, accounting for 26.6% of the death tolls in coal mine accidents [
4]. Of the 578 people who died of underground coal mine accidents in Turkey from 2010 to 2017, 68.34% died of gas explosion-related disasters [
5]. In Poland, severe gas explosions accounted for half of all coal mine accidents during the period [
6]. Some studies indicate that traditional coal mine accident prevention methods have no room for improvement in safety performance, and modern analytical methods are urgently needed [
7]. Therefore, in the context of global smart mine construction, it is of great significance to study the causes of coal mine gas explosion accidents to prevent gas explosions, reduce losses of coal mine enterprises, and protect workers’ life safety.
At present, many scholars have studied the causes of coal mine gas explosion accidents from different angles. Patterson et al. systematically analyzed the occurrence rules of 508 coal mine accidents in Australia [
8]. Due to the complex and diverse factors leading to gas explosion accidents, Cioca summarized the causes of gas explosion accidents from the aspect of methane–air mixing and ignition sources [
9]. Li et al. believes that we should take the analysis of the case information of gas explosion accidents as the starting point to explore the characteristics of the accident [
10]. Zayed et al. [
11] calculated the risk R coefficient through the analytic hierarchy process, and verified the accuracy of the results with practical cases. Based on the BN, Li et al. and Shi et al. quantitatively assessed the risk of coal mine gas explosions and pointed out that fan failure and electrical failure were important risks [
12,
13]. All the above papers believe that the occurrence of coal mine gas explosion accidents is often caused by multiple dangerous factors, and the interaction of various dangerous factors makes the accident intensity greater.
Coal mine gas explosion needs three basic conditions; the gas volume fraction within the explosion limit (5–16%), a high-temperature ignition source with enough energy (650–750 °C), and an oxygen volume fraction of not less than 12%. According to the relevant regulations of mine ventilation in China, the oxygen volume fraction in the underground air of a coal mine must be above 20% to meet the oxygen volume fraction conditions of a gas explosion. Therefore, whether the gas volume fraction and high-temperature ignition source reach the critical value directly affects the occurrence of gas explosion accidents. The gas accumulation and high-temperature ignition source are mainly caused by human factors. Previous studies have also confirmed that human factors are important causes of coal mine gas explosion accidents; among them, human factors account for about 85 percent of all coal mine accidents in the United States [
14]. Chen et al. studied China’s major coal mine accidents in 1980 and 2000 and found that human factors accounted for 97.67% of the causes of the accidents. Human factors also play an important role in coal mine gas explosion accidents [
15]. According to Wang’s research, 88% of coal mine gas explosion accidents were caused by human factors [
16]. Yin et al. collected data on 231 gas explosions, all of which were deemed “human-factor accidents” and concluded that they could have been prevented with proper safety practices [
17]. Therefore, the analysis of unsafe acts in coal mine gas explosion accidents is of great significance to preventing coal mine gas explosions and improving the safety level of coal mine production.
A HFACS framework has been established for human factor analysis of aviation safety accidents. Dekker pointed out that HFACS is a powerful tool for human factor analysis of accidents [
18]. However, the standard HFACS framework is not perfectly applicable to the coal field [
19]. For example, Lennè et al. [
20] used the HFACS framework to analyze 263 major coal mine accidents in Australia from 2007 to 2008 and found that the violation factors by humans accounted for 61.6%. Patterson et al. [
8] analyzed 508 coal mine accidents in Australia from 2004 to 2007 by using the HFACS framework and found that the factor of human violation accounted for only 6.5%. Although this difference is influenced by different statistical methods and analysis processes, it also reflects the poor applicability and strong subjectivity of the standard HFACS framework in the human factor analysis of coal mine accidents.
To solve this problem, this study collates relevant literature on coal mine gas accidents, collecting 100 typical cases of gas explosion accidents from 2002 to 2020 in China, the world’s largest coal-producing country, and constructs a list of unsafe acts of coal mine gas explosion accidents, including 22 factors. Based on this, the HFACS framework is improved, and established a human factor analysis and classification system for the gas explosion (HFACS-GE) framework that is more suitable for human factor analysis of coal mine gas explosion is proposed, and the detailed risk factors identification is carried out. Considering the trend of intelligent coal mine construction, 68% of the collected cases occurred after the construction of smart mines. In order to ensure the reliability of the HFACS-GE framework, the reliability of the model is verified by the scorer reliability, which takes the consistency of frequency statistics as the verification index. Then, based on the HFACS-GE framework, the frequency statistics of the accident cases were carried out, and the Chi-square test and odds ratios analysis were used to construct the BN structure. In GeNIe software, the BN was drawn, the main induced path of each human risk factor was obtained through backward reasoning, and the sensitivity factor of each human risk factor was obtained through sensitivity analysis. Finally, based on the analysis results, put forward targeted risk control measures. In this study, the unsafe acts in coal mine gas explosion accidents are evaluated, and the evaluation results provide a technical reference for the management of unsafe acts in coal mine gas explosion accidents.
4. Results and Discussions
This chapter analyzes BN reasoning based on GeNle software developed by the Decision Systems Laboratory of the University of Pittsburgh [
25]. The B BN parameters were imported into GeNle software, and the results are shown in
Figure 5.
4.1. Causal Induction
According to the reasoning results shown in
Figure 5, in coal mine gas explosion accidents, in the level of unsafe acts, the occurrence probability of habitual violations is the highest, which is 38%. In addition, the incidence of accidental violations was 15%, skill-based errors 10%, decision errors 8%, and perceptual errors 11%. Companies should pay more attention to violations. Specifically, at the level of government negligence, the incidence of safety supervision is inadequate, 50%; at the level of organizational influences, the security management confusion is the highest, 72%; at the level of preconditions for unsafe acts, organized production in violation of laws and regulations and illegal command is 49% and 40%, respectively. The above factors should be paid attention to and controlled through appropriate measures to reduce the occurrence of unsafe acts in gas explosion accidents.
4.2. Reverse Inference
Based on the established BN model, the occurrence probability of other network node factors can be deduced when each unsafe act leads to the occurrence of an accident, so as determining the main risk path of the unsafe acts according to the probability, so as pointing out the direction of accident prevention. Set the node state of skill-based errors, decision errors, perceptual errors, habitual violations, and accidental violations to “state1 = 100%”, indicating that the unsafe acts factor occurs. If “state1 = 0%” is set to other nodes at this layer, no other nodes occur. The results of BN reverse reasoning are obtained after updating, as shown in
Table 9.
Among them, the most likely causal chain leading to skill-based errors is illegal command → skill-based errors. The most likely causal chain leading to decision errors is safety supervision is inadequate → security management confusion → organize production in violation of laws and regulations → decision errors. The most effective causal chain leading to perceptual errors is illegal command → perceptual errors. The most likely causal chain leading to habitual violations is safety supervision is inadequate → safety education and training → mental states → habitual violations. The most likely causal law that leads to accidental violations is safety supervision is inadequate → Security management confusion → organize production in violation of laws and regulations → accidental violations.
Thus, it can be seen that the most fundamental factors leading to the occurrence of human risk factors in coal mine gas explosion accidents is where illegal command and safety supervision is inadequate, indicating these should be paid more attention.
4.3. Sensitivity Analysis
Sensitivity analysis is a technique used to study the effect of small changes in numerical parameters on output parameters. Parameters with high sensitivity have a more significant influence on inference results. Skill-based errors, decision errors, perceptual errors, habitual violations, and accidental violations are taken as target nodes in turn. By comparing the sensitivity coefficient of associated nodes, their influence degree on target nodes is obtained to determine the key influencing factors leading to the occurrence of target nodes. The sensitivity coefficient distribution obtained is shown in
Figure 6.
As can be seen from
Figure 6, when skill-based errors are the target node, illegal command, and the technical environment are highly sensitive points, while others are low sensitive points. This means that illegal command and a poor technical environment are most likely to lead to the skills of front-line miners. When decision errors are the target node, the technical environment and illegal command are highly sensitive points. When the perceptual errors are the target node, the illegal command is highly sensitive. The illegal command is easy to disrupt the original work plan of front-line miners, and miners are prone to deviation in their perception of work, resulting in perceptual errors. When habitual violations are the target node, the mental states are highly sensitive. A poor mental state is manifested as a lack of safety awareness, crisis awareness, and vigilance of front-line miners, which is the most likely to cause habitual violation of regulations. When the accidental violations of regulations are the target node, the organized production in violation of laws and regulations is highly sensitive. The regulators should put more energy into cracking down on illegal and illegal behaviors so as to avoid the occurrence of illegal and illegal production organization.
4.4. Risk Control Strategy
Based on the above analysis of the occurrence probability, causality analysis, reverse reasoning, and sensitivity of risk factors in the accident, major unsafe acts in coal mine gas explosion accidents are classified and summarized in the above ways, and 10 major risk factors are obtained, as shown in
Table 10.
Among the five kinds of unsafe acts in the HFACS-GE framework, the occurrence probability of habitual violation is the largest, which is 38%, and the sensitivity value of employees’ mental state to habitual violation is the largest, which is 12.7%. Therefore, more attention should be paid to employees’ mental state, character, interests, and abilities when hiring employees. At work, we should put an end to fluke, cheating, trying to be brave, risk psychology, etc., strengthen the supervision and training of employees’ mental state, and prevent habitual violations.
The five kinds of unsafe acts are divided into human errors and human violations. The probability of employee violations is 53%, much higher than the probability of employee mistakes. Among them, the main inducing path of habitual violations is as follows: the government safety supervision is inadequate → the organization of safety education and training are insufficient → the employee’s mental state → the employee’s habitual violation. The main inducing path of employees’ accidental violations is as follows: the government’s safety supervision is inadequate → the organization’s security management confusion → managers violate laws and regulations to organize production → employees’ accidental violation. It can be seen that the government’s safety supervision plays an important role in the occurrence of coal mine gas accidents. The government should strictly implement the rules and regulations, timely investigate safety hazards, crack down on illegal mining behaviors, assign production tasks in line with coal mine production capacity, and give guidance and coordination to coal mines within the jurisdiction. For the organization, on the one hand, to eliminate the chaos of safety management, strengthen the management of mechanical and electrical equipment, mine ventilation, blasting equipment, and gas detection. On the other hand, the management of employee labor relations and labor tasks should be strengthened, and full-time inspectors should be arranged to supervise employees before they enter the mine and when they work. At the same time, all kinds of coal mines data should be tested and recorded truthfully, and dangerous information should be reported to enterprises and the government in a timely manner. Finally, regular safety training, emergency drills, and retraining should be conducted for managers, special operators (such as gas inspectors, gunners, etc.), and front-line operators. For managers, they should prevent the failure to implement the orders of government departments and organizations, not to conceal the real situation of coal mines, and not to give informal production instructions to employees. For employees, they should always pay attention to their own mental state and prevent habitual violations. Strictly abide by rules and regulations to prevent the occurrence of accidental violations.
5. Research Limitations and Future Prospects
This paper puts forward a risk assessment model for the unsafe acts of coal mine gas explosions. After verifying the reliability, the feasibility of the model is verified through the analysis of 100 accidents, but there are still some limitations. First of all, although the number of gas explosion accidents is decreasing year by year, the number of samples in this study still has room to increase. Secondly, due to the setting of the standard HFACS framework, the model proposed in this paper only studies the relationship between adjacent levels, which has limitations on the study of cross-level factors. Finally, with the continuous construction of smart mines around the world, the causes of coal mine gas explosion accidents will have structural changes, which will also affect the unsafe acts of people in accidents, which may make the results of this study not applicable to all coal mine types.
Our subsequent research will focus on obtaining more data on coal mine gas explosion accidents to solve the problem of insufficient sample size; Secondly, the correlation between non-adjacent levels in the HFACS framework is studied to expand the application of the HFACS framework. Finally, we will study the unsafe acts of people in coal mines of different types and degrees of intelligence to make the research results universal. In addition, we will also combine the application of EEG experiments and machine learning to further obtain data of the physical and mental states of front-line miners, expand the human factor, and optimize the application of human risk factor research in the field of coal mine safety management.
6. Conclusions
Based on the coal mine gas explosion accident, this study improved the HFACS framework, analyzed the unsafe acts in coal mine gas accidents in detail from the four levels of government dereliction of duty, organizational influence, the premise of unsafe acts and unsafe acts, determined the main risk factors of unsafe acts, and tested the reliability of the framework. On this basis, combined with 100 cases of gas explosion accidents in coal mining enterprises in China, the causal relationship between different levels is determined by using the Chi-square test and concession ratios analysis, and the BN model of unsafe acts in coal mine gas explosion accidents is constructed. Risk assessment of unsafe acts in coal mine gas explosion accidents is carried out from the three aspects of causality analysis, reverse reasoning analysis, and sensitivity analysis. Finally, according to the assessment results, risk prevention and control measures are proposed for different responsible subjects.
This study uses the BN method to calculate the probability distribution of unsafe acts in coal mine gas explosion accidents in order to provide human factors risk prevention measures for Chinese coal mine enterprises. Through the model reasoning analysis, it is known that the probability of employees violating regulations is greater than that of employees making mistakes. Among them, the probability of habitual violation is 38%, and the reverse reasoning results show that mental state is the most likely factor to cause habitual violation. The most likely causal chain of habitual violations is (Safety supervision is inadequate → Safety education and training → Mental states → Habitual violations). The factors that have a great influence on the violation of regulations include inadequate government safety, insufficient organization of safety education and training are not enough, the organization of safety management disorder, the management of illegal production and the mental state of employees. Government safety supervision is inadequate is the main factor leading to unsafe acts. The results of sensitivity analysis show that bad mental states and lack of safety education and training have the greatest impact on habitual violations. Enterprises should increase the training of employees and strengthen their safety awareness. In order to avoid the occurrence of unsafe acts, risk prevention and control measures are proposed for the government, organizations, enterprise managers and employees.
Based on the current situation of coal mine gas explosion safety management in China, an improved HFACS-GE framework is established. From the perspective of practice, a feasible method is constructed to predict the probability of unsafe acts in coal mine gas explosion accidents, which is helpful for managers to grasp the key points and root causes of improvement, and has important reference value for the formulation of preventive measures. Therefore, this study explores the main human factors in coal mine gas explosion accidents, which is of great significance to ensure the safety of coal mine production and has certain enlightenment for the safety management of coal mine enterprises.