Data Digitization in Manufacturing Factory Using Palantir Foundry Solution
Abstract
:1. Introduction
2. Materials and Methods
2.1. Current State
2.2. Solution Proposal
2.2.1. Workshop Application
- Production line and station information;
- Process start and stop triggers—timestamps marking the start and end of a process, which define cycle duration;
- Logs showing which station a manual worker is logged into (active stations);
- Scanner information with statistics (e.g., mismatch, bad scan);
- Fastener information with statistics (e.g., fastening results, tool statuses);
- Defects logged at the station (e.g., defect location, defect quantity);
- Rework information and rework duration;
- Jobs per hour as an output of the production line.
- Non-stop usage is not only intended for line or zone leaders but also for other plant users. The application can be run continuously on production screens, providing a general overview so that all users can directly see the health status of the line. The same screens can be displayed in offices to provide essential information and station performance at a glance.
- Hourly usage is primarily for line or zone leaders, allowing them to quickly identify underperforming stations during the shift. This includes monitoring scanners, fasteners, testers, defects, reworks and other analyses provided by the application. Engineers can also use hourly statistics to assess the impact of changes or modifications on the line and track progress.
- Daily statistics are ideal for reporting at Gemba meetings, where results from the previous day can be discussed and shared.
- Time studies (e.g., Maynard Operation Sequence Technique studies—MOST studies);
- Shift calendars, including definitions of breaks, team assignments and production date information;
- Information about production targets and limits (for system notifications);
- Specifications for system mapping (e.g., mapping station names in the MES to manual data);
- Images of defect zones (for scrap and rework monitoring).
- Palette in Place—PIP signal;
- Scanning—scanning of the barcode on the label;
- End of fastening operation;
- Manual start or stop trigger—touching the screen or pressing the button.
2.2.2. Shift Report
2.2.3. Plant Improvement Tracker
2.2.4. Data Processing and Users Groups
3. Results
3.1. Workshop Application
3.2. Shift Report
3.3. Plant Improvement Tracker Usage and Example
4. Discussion
5. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Option Code Example | Regular Expression Example | Description | Variant |
---|---|---|---|
A1PG041xx5xxxx.RB4MNNN00P10001 | ^.{16}(B4M).+ | ^. starting with 16 random characters then look for “B4M” | Sport |
A1PG041xx5xxxx.RB4MNNN00P10001 | ^.{25}[1].+ | ^. starting with 25 random characters then look for “1” | Leather |
Module | Characteristics |
---|---|
Production | is focused on job statistics—total output of the station/line and average JHP (Jobs Per Hour) statistics. |
Build time | is focused on average build time per station and total build time. |
Opportunities for rebalance | evaluates in-process time per station before and after and shows potential for rebalancing of the process. |
Quality | is focused on comparison of number of defects before and after in multiple formats like Internal Part Per Million (IPPM), defects per week, defects per weekday and defects per hour. |
Rework | Rework statistics are divided into multiple groups: rework ration before and after, number of reworks per station duration of repairs per station. |
Scanners and fasteners | The main indicator is RFT and also their performance, completed and not completed scanning or fastenings. |
Testers | Testers RFT is evaluated with information about completed and not completed tests |
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© 2024 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
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Krajný, P.; Janeková, J.; Fabianová, J. Data Digitization in Manufacturing Factory Using Palantir Foundry Solution. Processes 2024, 12, 2816. https://doi.org/10.3390/pr12122816
Krajný P, Janeková J, Fabianová J. Data Digitization in Manufacturing Factory Using Palantir Foundry Solution. Processes. 2024; 12(12):2816. https://doi.org/10.3390/pr12122816
Chicago/Turabian StyleKrajný, Peter, Jaroslava Janeková, and Jana Fabianová. 2024. "Data Digitization in Manufacturing Factory Using Palantir Foundry Solution" Processes 12, no. 12: 2816. https://doi.org/10.3390/pr12122816
APA StyleKrajný, P., Janeková, J., & Fabianová, J. (2024). Data Digitization in Manufacturing Factory Using Palantir Foundry Solution. Processes, 12(12), 2816. https://doi.org/10.3390/pr12122816