Investigation of Partial Oxidation of Methane at Different Reaction Parameters by Adding Ni to CeO₂ and ZrO₂ Supported Cordierite Monolith Catalyst

The climate crisis, driven by increasing CO₂ levels in the atmosphere, has heightened the need for new, environmentally friendly energy sources. Hydrogen gas, which can meet our energy needs, has become a particularly intriguing topic. This study investigated the partial oxidation reaction of methane with cordierite monolith catalysts. The Ni-coated catalysts were supported with γ-Al₂O₃, CeO₂, ZrO₂, and CeO₂-ZrO₂. The catalysts were tested at temperatures of 750, 800, and 850 °C with different flow rates and methane feed concentrations (2%, 5%, and 10%). It was demonstrated that catalyst activity varies depending on these parameters. It has been found that high gas hourly space velocity (GHSV) and CH₄ feed rates decrease catalyst activity. The obtained reaction results indicated that the optimal reaction parameters were 800 °C, a GHSV of 1.10⁴ h⁻¹, and a CH₄ feed concentration of 2%. By optimizing these parameters, catalysts with high CH₄ conversion and selectivity for H₂ and CO were achieved. The prepared catalysts were characterized using scanning electron microscopy with energy dispersive X-ray analysis (SEM-EDX), X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET), and temperature-programmed reduction (TPR).