A Novel Intake Inflow Performance Relationship for Optimizing Pump Setting Depth in Low-Permeability Oil Wells
Abstract
1. Introduction
2. Methodology
- , : fracture and matrix permeability, mD;
- : fracture width, m;
- : reservoir thickness, m;
- : formation volume factor, dimensionless;
- : oil viscosity, mPa·s;
- : reservoir diffusivity, m2/s;
- : fracture half-length, m;
- c: total compressibility, MPa−1;
- : permeability modulus, MPa−1;
- , : reservoir pressure and bottomhole flowing pressure, MPa.
- Effective zone: a regime where pressure drawdown and productivity remain strongly correlated, indicating efficient fluid supply and optimal production conditions.
- Inefficient zone: a regime where further increases in drawdown result in diminishing productivity gains, reflecting declining system efficiency.
- Abnormal zone: a regime where LIIPR curves may bend backward or display inflection points, with productivity decreasing despite higher drawdown, often caused by stress sensitivity, liquid loading, or gas lock phenomena.
- Pump-depth curves, describing how LIIPR curves shift with varying pump depths and reflecting productivity trends;
- Intake–pressure curves, showing the variation in pump intake pressure with production rate, representing the coupling between flow losses and inflow performance;
- Coordination curves, formed by the intersections of LIIPR curves with wellbore outflow curves, identifying the stable operating points of the system.
3. Results and Discussion
- : reservoir permeability, mD;
- : reservoir thickness, m;
- : formation volume factor, dimensionless;
- : oil viscosity, mPa·s;
- : drainage radius, m;
- : wellbore radius, m;
- : initial reservoir pressure, MPa;
- : bottomhole flowing pressure, MPa;
- , : stress sensitivity constants, dimensionless.
- When the pump setting depth is less than 2100 m, the LIIPR curve exhibits no inflection point (maximum value). In this case, no clear maximum production rate can be achieved regardless of how the operating regime is adjusted (e.g., stroke length or strokes per minute). Therefore, a pump setting depth greater than 2100 m is recommended.
- When the pump setting depth exceeds 2400 m, further increasing the depth results in almost no improvement in the maximum value (inflection point) of the LIIPR curve. Since the production gain becomes saturated while rod string costs and failure risks increase, it is not advisable to set the pump deeper than 2400 m.
4. Conclusions
- The three-zone classification of the IPR curve enables the identification of effective and abnormal operating regimes, providing clear criteria to avoid undesirable productivity decline.
- Multi-pump-depth analysis reveals the systematic influence of pump setting depth on well performance, indicating that pump depth has a feasible range, while excessively shallow or deep settings reduce efficiency.
- The three-dimensional deep-pumping limit map unifies inflow and outflow processes within a single framework, offering an intuitive and systematic criterion for production optimization under complex field conditions.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Nomenclature
| IPR | Inflow Performance Relationship |
| EIPR | Enriched Inflow Performance Relationship |
| LIIPR | Low-Permeability Intake Inflow Performance Relationship |
| SPM | Strokes Per Minute |
| mD | millidarcy |
| MPa | Megapascal |
| mPa·s | millipascal-second |
| q | Production rate, m3/d |
| pi | Initial reservoir pressure, MPa |
| pw | Bottomhole flowing pressure, MPa |
| pintake | Pump intake pressure, MPa |
| k | Reservoir permeability, mD |
| kF | Fracture permeability, mD |
| kM | Matrix permeability, mD |
| w | Fracture width, m |
| h | Reservoir thickness, m |
| B | Formation volume factor, dimensionless |
| μ | Oil viscosity, mPa·s |
| η | Reservoir diffusivity, m2/s |
| Xf | Fracture half-length, m |
| c | Total compressibility, MPa−1 |
| γ | Permeability modulus, MPa−1 |
| re | Drainage radius, m |
| rw | Wellbore radius, m |
| a, b | Stress sensitivity constants, dimensionless |
| Arod | Rod cross-sectional area, m2 |
| Atubing | Tubing cross-sectional area, m2 |
| Lstroke | Stroke length, m |
| Pwellhead | Wellhead pressure, MPa |
| Dpump | Pump setting depth, m |
| Dsub | Submergence depth, m |
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| Parameter | Value | Unit |
|---|---|---|
| Initial reservoir pressure | 14 | MPa |
| Reservoir thickness | 3 | m |
| Drainage radius | 300 | m |
| Wellbore radius | 0.124 | m |
| Permeability | 150 | mD |
| Stress sensitivity constant (a) | 0.03 | – |
| Stress sensitivity constant (b) | 0.001 | – |
| Oil viscosity | 15 | mPa·s |
| Well depth | 3000 | m |
| Parameter | Value | Unit |
|---|---|---|
| Stroke length | 2.7 | m |
| Strokes per minute (SPM) | 6 | rpm |
| Rod cross-sectional area | 0.001 | m2 |
| Tubing cross-sectional area | 0.003019 | m2 |
| Wellhead pressure | 0.5 | MPa |
| Stroke Length (m) | Strokes per Minute (rpm) | Maximum Production (m3/d) | Recommended Submergence (m) | Recommended Pump Depth (m) |
|---|---|---|---|---|
| 2.7 | 6 | 7.2 | 129 | 2300 |
| 3 | 5 | 7.1 | 145 | 2300 |
| 3.5 | 3 | 6.9 | 238 | 2400 |
| 4.6 | 2.3 | 6.8 | 218 | 2400 |
| 4.6 | 1.8 | 6.8 | 300 | 2500 |
| 4.8 | 1.3 | 6.4 | 441 | 2500 |
| Well Example 1 | Well Example 2 | Well Example 3 | Well Example 4 | Well Example 5 | |
|---|---|---|---|---|---|
| First Adjustment | 2001.39 | 1769.42 | 1799.42 | 1809.7 | 2003.73 |
| Second Adjustment | 2206.5 | 2100.2 | 1914.52 | 2110.6 | 2301.2 |
| Third Adjustment | 2386.6 | -- | -- | 2106.1 | -- |
| Fourth Adjustment | -- | -- | -- | 2006.25 | -- |
| Recommended Setting Depth | 2300 | 1800–2100 | 2500 | 2500 | 2500 |
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Shi, Q.; Li, J.; Wang, L.; Liu, B.; Shu, J.; Li, Y.; Han, G. A Novel Intake Inflow Performance Relationship for Optimizing Pump Setting Depth in Low-Permeability Oil Wells. Processes 2025, 13, 3316. https://doi.org/10.3390/pr13103316
Shi Q, Li J, Wang L, Liu B, Shu J, Li Y, Han G. A Novel Intake Inflow Performance Relationship for Optimizing Pump Setting Depth in Low-Permeability Oil Wells. Processes. 2025; 13(10):3316. https://doi.org/10.3390/pr13103316
Chicago/Turabian StyleShi, Qionglin, Junjian Li, Lei Wang, Bin Liu, Jin Shu, Yabo Li, and Guoqing Han. 2025. "A Novel Intake Inflow Performance Relationship for Optimizing Pump Setting Depth in Low-Permeability Oil Wells" Processes 13, no. 10: 3316. https://doi.org/10.3390/pr13103316
APA StyleShi, Q., Li, J., Wang, L., Liu, B., Shu, J., Li, Y., & Han, G. (2025). A Novel Intake Inflow Performance Relationship for Optimizing Pump Setting Depth in Low-Permeability Oil Wells. Processes, 13(10), 3316. https://doi.org/10.3390/pr13103316

