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Article

Influence of Leachate and Nitrifying Bacteria on Photosynthetic Biogas Upgrading in a Two-Stage System

by
Luis Fernando Saldarriaga
1,2,
Fernando Almenglo
1,*,
Domingo Cantero
1 and
Martín Ramírez
1
1
Departamento de Ingeniería Química y Tecnología de Alimentos, Instituto de Investigación Vitivinícola y Agroalimentaria (IVAGRO), Universidad de Cadiz, 11510 Puerto Real, Spain
2
Departamento de Química, Universidad del Atlántico, Carrera 30 Número 8-49, Puerto Colombia 081001, Colombia
*
Author to whom correspondence should be addressed.
Processes 2021, 9(9), 1503; https://doi.org/10.3390/pr9091503
Submission received: 27 July 2021 / Revised: 18 August 2021 / Accepted: 24 August 2021 / Published: 26 August 2021

Abstract

:
Photosynthetic biogas upgrading using two-stage systems allows the absorption of carbon dioxide (CO2) in an absorption unit and its subsequent assimilation by microalgae. The production of microalgae requires large amounts of nutrients, thus making scale-up difficult and reducing economic feasibility. The photosynthetic process produces oxygen (O2) (1 mol per mol of CO2 consumed), which can be desorbed into purified biogas. Two-stage systems reduce its impact but do not eliminate it. In this study, we test the use of landfill leachate as a nutrient source and propose a viable and economical strategy for reducing the O2 concentration. First, the liquid/gas (L/G) ratio and flow mode of the absorber were optimized for 20% and 40% CO2 with COMBO medium, then landfill leachate was used as a nutrient source. Finally, the system was inoculated with nitrifying bacteria. Leachate was found to be suitable as a nutrient source and to result in a significant improvement in CO2 absorption, with outlet concentrations of 0.01% and 0.6% for 20% and 40% CO2, respectively, being obtained. The use of nitrifying bacteria allowed a reduction in dissolved oxygen (DO) concentration, although it also resulted in a lower pH, thus making CO2 uptake slightly more difficult.

1. Introduction

The use of biogas as a renewable energy source is strongly encouraged by international organizations and states. In this sense, the European Union has established an objective of reducing total greenhouse gas emissions by between 80% and 95% compared to 1990 [1]. Within the intermediate objectives in the framework on climate and energy for 2030, an estimated reduction in these emissions of at least 40% has been proposed [1]. In its report “A roadmap for moving to a competitive low carbon economy in 2050”, the EU has established a target of an 80% reduction in emissions by 2050 [2]. Methane (CH4) and carbon dioxide (CO2) are the main gases present in biogas, with the potential effect of CH4on global warming being 24.5times higher than that of CO2. To obtain biomethane, according to the standard specifications of each region or country, biogas must be purified to eliminate minor compounds and then upgraded to vary the methane content [2].
The upgrading of biogas mainly reduces the CO2 content, which is performed using physical, chemical and/or biological processes [3,4]. Of these, CO2 assimilation by microalgae is a rapidly growing technology. The photosynthetic upgrading of biogas can be achieved byusing one-stage [5,6] or two-stage systems [7,8,9,10]. In one-stage systems, the biogas is fed into a photobioreactor, where CO2 is absorbed and assimilated by microalgae as a carbon source. In these systems, the oxygen (O2) produced during photosynthesis can increase in concentration in the outlet biogas stream, with the CO2 consumed mostly being replaced by O2 [10,11]. Two-stage systems contain an absorption unit (packed column, spray column, bubble column, etc.) and a photobioreactor. The most common photobioreactors used in two-stage systems are high-rate algal ponds (HRAP) [7,8] and tubular [9] and bubble columns [10]. The use of two-stage systems reduces the impact of the O2 generated by photosynthesis as these systems use a CO2 absorption unit, in which the CO2 is transferred from the gas phase to the liquid phase, and the liquid phase is regenerated (biological assimilation of CO2) in the photobioreactor [7,8,10]. Although the use of a two-stage system reduces the impact of the O2 generated, photobioreactors are generally open to the environment or are bubbled with air. For this reason, the liquid effluent that returns to the absorption column is in equilibrium with the air, thus meaning that the dissolved oxygen (DO) can be desorbed in the biogas outlet stream. The symbiotic culture of microalgae and nitrifying bacteria is an interesting option to reduce the DO concentration, thereby reducing O2 inhibition of microalgae growth and O2 desorption in the CO2 absorption unit. In this way, the O2 generated by microalgal metabolism and the ammonium (NH4+) present in wastewater or leachate can support the growth of bacteria and the oxidation of NH4+ to nitrate (NO3) and/or nitrite (NO2), which can be used by microalgae [12,13,14]. Although nitrifying bacterial growth can suffer photoinhibition [15], symbiotic culture is nevertheless an interesting option to improve this technology. Packed columns, in which the packing material can be Rasching rings, polyurethane foam [16] or Pall rings [17], amongst others, are usually used as the absorption unit as the use of packing materials provides a greater contact surface area between the phases (gas and liquid), thus improving mass transfer [18] and allowing the development of bacterial biofilms.
In order for microalgae to carry out all their metabolic processes, an adequate supply of nutrients is essential. In addition to the main nutrients (CO2, H2O and light), other basic nutrients, such as nitrogen, phosphorus, magnesium, iron, and sulfur, etc., are also required [19]. Indeed, microalgae need large amounts of nutrients or fertilizers [20]. This has a direct effect on the profitability of any processes that involve the production of microalgae [21]. One alternative to the use of synthetic media may be the use of wastewater [11,22] or landfill leachate [23,24], especially those from agro-industrial waste and landfill leachate, which are rich in nitrogen and phosphorus [21,25]. The recovery of nutrients from leachate using microalgae has two clear advantages: firstly, they act as a nutrient carrier at a very low cost, and secondly, the positive impact on the environment by avoiding contamination and unwanted eutrophication processes.
This study aimed to describe the impact of landfill leachate as a source of nutrients and the use of a culture of nitrifying bacteria on the efficiency of a two-stage system for biogas upgrading. The two-stage system comprised a packed column with Rasching rings as the absorption unit and a bubble column as the photobioreactor. The effect of the liquid:gas ratio (L/G) in the absorption column was evaluated initially, then the nutrient source was replaced by landfill leachate. Finally, a culture of nitrifying bacteria was inoculated. These experiments allowed us to optimize the absorption column, verify the compatibility of nitrifying bacteria with the microalgae to obtain a biogas with a lower O2 concentration, and verify the compatibility of these microorganisms with the use of landfill leachate as a nutrient source.

2. Materials and Methods

2.1. Experimental Set-Up

A schematic diagram of the two-stage system is shown in Figure 1. The bubble column photobioreactor was made of transparent polymethyl methacrylate (PlásticosFerplast S.L., Barcelona, Spain). The working volume was 55 L, the inner diameter was 19.4 cm and the total height was 205 cm. A stone air diffuser (15 cm) was used for aeration. A continuous flow of air enriched with CO2 (3%) was fed into the photobioreactor (0.035 vvm), when required, for growth or maintenance of the microalgae. A mass flow controller (F-201 CV, Bronkhorst High-Tech B.V., Ruurlo, TheNetherlands) was used to fix the inlet CO2 concentration and a variable area flow meter (FR2A12BVBN, Key Instruments, Tevose, PA, USA) was used to measure the air flow rate. The pH and DO were monitored (Multimeter M44, CrisonIntruments S.A., Barcelona, Spain). The photobioreactor was illuminated with 2 LED panels (120 × 60 cm, 72W, 2880–3200, Lifud, Shenzhen, China) with a photoperiod of 24:0 light:dark cycles and an average surface irradiance of 126 μmol m−2 s−1. The temperature was kept constant (20 ± 1 °C) by recirculating the culture through a thermostatic bath (RA-8 alpha, LAUDA, Lauda-Königshofen, Germany). The absorption unit was made of transparent PVC (inlet diameter 2.84 cm) (Agruquero Thermoplastics S.L., Pinto, Spain) packed with Rasching glass rings (diameter 5 mm). The working volume was 0.8 L, with a height:diameter (H:D) ratio of 44. The absorption unit was fed with substitute biogas (mixture of CO2 and N2) at a constant flow rate of 0.6 L h—1. The substitute biogas was fed from Tedlar® Air Sample Bags (50 L, 232-50, SKC, Eighty Four, PA, USA) using a peristaltic pump (7544-30, Cole Parmer Instruments Company LLC., Vernon Hills, IL, USA). The system was controlled and monitored using LabVIEWTM 2015 (v.15.0f2, National Instruments™, Austin, TX, USA) with cDAQ Chassis (NO-9184) and modules for analog input (NI-9208) and a digital input–output interface (NI-9375).

2.2. Experimental Conditions

Two nutrient solutions were used: COMBO medium [26] enriched in phosphorus (5 mM) and nitrogen (5 mM NaNO3), and landfill leachate. The COMBO medium was fed semi-continuously, with between 2 and 5 L of culture being removed in order to maintain the biomass concentration at between 1.2 and 1.4 g TSS L−1. The nitrate concentration was between 15 and 30 mg N-NO3 L−1. The landfill leachate composition is summarized in Table 1. The non-axenic microalgae consortium was isolated [27] from landfill leachate obtained from the “Miramundo-Los Hardales” landfill (Cadiz, Spain), location: 36°28′42.5″ N, 6°00′56.1″ W. The microalgae were spherical and had a homogenous size (3.67 ± 0.6 μm) (Figure S1), with a total protein content of 39.5%, and was able to store lipids under nitrogen and phosphorus limitation up to 53% after 9 d with COMBO medium (2 mM NaNO3) [27]. The predominant species based on size and protein and lipid concentration could belong to Nannochloropsis sp. or Chlorella sp. [27].
The experimental conditions are summarized in Table 2, and each experimental condition was performed in duplicate. Experiment 1 allowed us to establish what flow mode (co-current or counter-current) was most suitable for the maximum removal of CO2. Three L/G ratios were used at an inlet CO2 concentration of 40%. In experiment 2, the effect of L/G ratio on the CO2 and O2 outlet biogas concentrations was analyzed. The absorption column flow mode was counter-current and L/G was 1, 1.5, 2 and 4. The inlet CO2 concentration was 20% and 40%. In experiment 3, landfill leachate was used as a nutrient source, with the L/G ratio being fixed at 1.5 and an inlet CO2 concentration of 20% and 40%. The photobioreactor was adapted to leachate gradually over 18 days. Initially, 3 L of the liquid medium was removed and replaced with diluted leachate, reaching an approximate concentration of 1 mM N-NH4+. Additional periodic replacements were performed when the N-NH4+ concentration dropped below 0.4 mM.
Experiment 3 considers the combined use of leachate and nitrifying bacteria. The inlet CO2 concentration and L/G were 20% and 1.5, respectively. Leachate was fed into the photobioreactor to obtain a maximum nitrogen concentration of 2 mM N-NH4+. In experiment 4, a nitrifying bacterial culture was used. This culture was obtained from a laboratory continuous stirred tank bioreactor (CSTBR) operated for 354 days with a synthetic eluent (ammonium-rich water) [28].Two inoculation procedures were carried out:
  • Inoculation of the photobioreactor: 2 L of nitrifying bacterial culture were added directly to the photobioreactor. To avoid light inhibition of the nitrifying bacteria, the lower third of the bubble column was covered.
  • Inoculation of the absorption column: the absorption column recirculated the nitrifying culture for 15 days, thus allowing biofilm formation on the Rasching rings.

2.3. Analytical Methods

The inlet CO2 concentration was measured by gas chromatography (GC-450, BRUKER, Berlin, Germany) with a Thermal Conductivity Detector and Poraplot Q plot FS 25 m × 0.53 mm column. The outlet CO2 concentration was measured using an infrared CO2 transmitter (2112BC4-V, Euro-Gas, Devon, UK). Total suspended solids (TSS) was determined according to Standard Method 2540-C [29]. Nitrate and ammonium concentrations were determined by ion chromatography (Metrohm 930 Compact IC Flex, Herisau, Switzerland).

2.4. Fitting to Empirical Model

The experimental results were fitted with an empirical model. A second-order polynomial model was used to predict the outlet CO2 concentration as the response variable. The independent variables were the L/G ratio and the inlet CO2 concentration. The levels of the L/G ratio were 1, 1.5, 2 and 4 and the levels for the inlet CO2 concentration were 20% and 40%. The data were analyzed using Statgraphics® Centurion 19 (v.19.1.3)

3. Results and Discussion

3.1. Optimization of the Two-Stage System

The photobioreactor was first operated with the COMBO synthetic medium for 55 days. Figure 2 shows the evolution of biomass and nitrogen concentration in the form of nitrate. The nitrate concentration was 24.95 ± 3.41 mg N-NO3 L−1, the DO was 9.69 ± 0.14 mg O2 L−1 and pH was 8.7 ± 0.1. Under these operating conditions, the average biomass concentration and biomass productivity were 1.28 ± 0.05 g TSS L−1 and 31.0 ± 11.7 g m−3 d−1, respectively. Other authors have reported similar productivities. For example, Chiu et al. [30] described a semi-continuous operation with Nannochloropsisoculata and obtained a productivity of between 37 and 48 g m−3 d−1, and a biomass concentration of between 0.75 and 0.92 g TSS L−1 for a CO2 concentration in the range 2–15%. In another example, Ruiz et al. [31] obtained a productivity of 17 g m−3 d−1 with a culture of Chlorella vulgaris.
The pH is of great importance in the absorption of acidic gases such as CO2. Thus, the gas–liquid equilibrium changes as a function of pH, and this change in equilibrium can be described by a coefficient relating Henry’s law constant, dissociation constants, and pH [25] (Figure S2). This coefficient relates the concentration in the gas and in the liquid at equilibrium. For example, at a pH of 8.5, the value is 7∙10−3, while for pH 9.5, it is 6.2∙10−4, thus indicating that an increase of 1 pH point causes the gas to be 11 times more soluble.

3.1.1. Effect of Flow Mode in the Absorption Column

Figure 3a shows the concentration of CO2 and O2 at the outlet stream of the absorption column for the three L/G ratios studied (1, 2 and 4), for both counter-current and co-current flow. The stabilization period for CO2 and O2 outlet concentrations was between 4 and 6 h (example in Figure 3b). A statistically significant difference (Multifactor ANOVA, L/G p-value < 0.0001 and flow mode p-value = 0.0020) between CO2 concentration and both factors was found. It can be seen how an increase in L/G causes a greater absorption of CO2 and, therefore, a lower concentration in the output gas stream. On the other hand, an increase in L/G also causes a greater O2 desorption and, therefore, an increase in the outlet O2 concentration. Figure 3a also shows that CO2 absorption was higher when the flow was in counter-current, with an outlet concentration of 0.4% being obtained when L/G was 2, compared to the value of 10.9% in the co-current experiment. In contrast, O2 desorption was slightly lower when the flows were co-current. For an L/G of 4, the values were 2.1% and 2.5% for co-current and counter-current flows, respectively. In view of these results, a counter-current flow and an L/G ratio of 2 resulted in the lowest outlet concentration in the absorption column, giving a combined CO2 and O2 concentration of 2.2%. The average DO concentrations in the photobioreactor were 9.60 ± 0.03 and 9.70 ± 0.04 mg O2 L−1 for the co-current and counter-current experiments, respectively.
Most of the literature reports use an absorption column in co-current mode. Toledo-Cervantes et al. [8], for example, evaluated the effect of gas–liquid flow configuration on absorption column performance in a co-current configuration and obtained a biomass productivity of 15 g m−2 d−1, whereas biomass productivity decreased to 8.7 ± 0.5 g m−2 d−1 in counter-current due to a limitation of trace metals. This limitation was caused by the precipitation of metal sulfides due to the low DO concentration in the lower part of the absorption column, where the liquid stream is brought into contact with biogas with a higher concentration of hydrogen sulfide. These authors observed a lower CO2 concentration when the operation was co-current, whereas O2 and N2 concentrations did not differ significantly. The best configuration was obtained at an L/G ratio of 0.5 and co-current operation. Similarly, Serejo et al. [32] obtained a CO2 removal efficiency of 80%, and less than 2% O2, using an L/G ratio of 10 in co-current mode together with synthetic biogas with a CO2 concentration of 30%. Toledo-Cervantes et al. [33] obtained a removal efficiency of 98.6% using an absorption column fed with alga-bacterial broth at a pH of 10 ± 0.3. These authors also observed that part of the O2 and N2 is desorbed on the absorption column in proportion to the L/G ratio. For an L/G of 5, Franco-Mortado et al. [34] found an outlet CO2 concentration of between 1.8% and 3.3% and an outlet O2 concentration of 2.6% in a system operating at pH 9.5, and Rodero et al. [35] used a counter-current configuration in a semi-industrial scale system. The maximum biomethane concentration of 90% was limited by desorption of N2 and O2. Finally, Marin et al. [36] used an absorption unit in which gas and liquid flows were co-current (L/G ratio of 0.5). These authors used various operating strategies: with no aeration of the photobioreactor, the CO2 concentration of purified biogas was up to 6.1% and the pH was 9.1, whereas with aeration (1 vvm), they obtained a biogas CO2 concentration of 0.3–0.4% and pH of 9.8.

3.1.2. Influence of L/G and Inlet Concentration

The L/G ratio mainly affects two aspects of CO2 absorption, namely the superficial liquid velocity, which can affect the mass-transfer coefficient, and the concentration of inorganic carbon along the absorption column. Thus, at a liquid velocity of between 0.001 and 0.005 m s−1, the mass transfer coefficients were similar to that obtained for a flow rate equal to 0 (3.46 ± 0.05 h−1). When operating at a higher ratio, the inorganic carbon concentration will be lower, thus causing a higher driving force for the absorption of CO2 contained in the biogas. This phenomenon can be seen in Figure 4. Statistical analysis shows dependence between CO2 concentration and L/G ration and inlet CO2 concentration (Multifactor ANOVA, L/G p-value =0.0042 and inlet CO2p-value = 0.0082). For instance, when the L/G ratio was increased from 1 to 4, the outlet CO2 concentration decreased from 1.5% to 0.1% (inlet CO2 of 20%), or from 4.2% to 0.4% (inlet CO2 of 40%). It is interesting to note that an increase in L/G ratio from 2 to 4 did not result in an increase in CO2 uptake. The specific CO2 removal rate ranged between 0.25 and 0.27 g L−1 h−1 for 20% CO2 and between 0.51 and 0.54 g L−1 h−1 at a value of 40%.
The pH in the absorption column depends on the quantity of CO2 absorbed, the liquid flow rate and the concentration of inorganic carbon in the liquid stream from the photobioreactor. At a CO2 concentration of 20%, the pH in the photobioreactor remained constant at 8.3. In contrast, at a CO2 concentration of 40%, the pH at the end of the experiments varied as a function of the liquid flow rate, decreasing from a value of 8.05 when the L/G ratio was 1 to a value of 7.79 when the L/G ratio was 4. With regard to the pH in the absorption column at the end of each experiment, as can be seen in Figure 4, this value was proportional to the L/G ratio, and an increase in the inlet CO2 concentration caused a decrease in pH. Indeed, a lower decrease in pH between the inlet and outlet of the absorption column was observed with increasing L/G ratio (ΔpH of 2.45, 2.2, 2.06 and 1.79 for 20% CO2 and a ΔpH of 2.36, 2.22, 1.82 and 1.46 for 40% CO2). In this regard, Rodero et al. [35] observed that the highest CO2 uptake occurred at the highest L/G ratio evaluated (3.5). The absorption column inlet CO2 concentration in that study was 32.7 ± 2.8%, and a removal efficiency of 88.9 ± 1.5% was obtained at a biogas flow rate of 274 L h−1. These authors also observed a pH decrease of 1.7, 1.5 and 1.2 for L/G ratios of 1.2, 2.1 and 3.5, respectively.The removal efficiency obtained in this study, for similar operating conditions (40% CO2 and L/G equal to 4) was 99.39%. Marin et al. [37] found that the maximum CO2 absorption was obtained for an L/G ratio of two, with removal efficiencies in the range 90.4–99.9%. These authors also found that the concentration of N2 and O2 increased from 3.4% for an L/G ratio of 0.5 to 11.9% at a ratio of five due to desorption processes.

3.1.3. Empirical Model

The statistical results show the significance and high predictability of the regression model. The R-squared was 86.64%, the residual standard deviation was 0.5990, and the mean absolute error was 0.4166. The second-order polynomial model fitted with calibration data is represented by Equation (1).
%   C O 2   o u t = 2.15527 3.4844 · L / G + 0.139575 · C O 2   i n + 0.762422 · ( L / G ) 2 0.036506 · L / G · C O 2   i n
The most influential factor on the outlet CO2 concentration was the L/G (Figure S3) with a negative effect. The model can be used to predict the optimum L/G ratio to achieve the minimum outlet CO2 concentration for the specified inlet CO2. Therefore, for an inlet concentration of 20%, the optimum L/G would be 2.76, for an inlet concentration of 30%, the L/G ratio would be 3.00 and for 40%, the L/G would be 3.24

3.2. Use of Leachate as Culture Medium

Leachate was used as culture medium for 20 days. As can be seen in Figure 5, the biomass concentration remained in the same range: 1.51 ± 0.08 g TSS L−1 when the photobioreactor was operated with COMBO medium, and 1.52 ± 0.09 g TSS L−1 when operated with leachate. DO was maintained at 8.88 ± 0.20 mg O2 L−1, whereas the pH decreased from 8.2 ± 0.2 to 6.9 ± 0.1. In order to use pH conditions similar to those used with COMBO medium, the pH was increased prior to the absorption column experiments.
The L/G used (1.5) was lower than the optimum found in order to observe any possible improvement in the removal efficiency of the absorption column. Figure 6 shows the outlet concentrations of CO2 and O2 and the outlet pH of the absorption column. When COMBO medium was used, the CO2 concentration at the outlet was 0.6% and 1.7% for inlet concentrations of 20% and 40%, respectively. The DO concentrations in the photobioreactor were 9.79 and 9.65 mg O2 L−1, and the estimated O2 concentration in the output gas was 1.21% and 1.47%, respectively. On the other hand, when leachate was used as the culture medium, the concentrations at the outlet were 0.01% and 0.6% for CO2 and 1.09% and 1.37% for O2 for inlet CO2 concentrations of 20% and 40%, respectively. A lower DO of 8.81 and 8.89 mg O2 L−1, respectively, was measured when leachate was used. Multifactorial ANOVA analysis showed a correlation between the outlet CO2 and nutrient solution and inlet CO2 with a p-value equal to 0.0406 for the nutrient solution and 0.0390 for inlet CO2.
A smaller pH drop in the absorption column was observed when leachate was used (ΔpH of 2.20 vs. 1.34 for 20% CO2 and ΔpH of 2.22 vs. 1.54 for 40% CO2). This resulted in a higher pH at the outlet of the absorption column when leachate was used, as can be seen in Figure 6, and thus higher CO2 solubility and better absorption overall. This behavior is due to the higher alkalinity found in the culture medium from leachate. The beneficial influence of alkalinity on CO2 removal has been reported by various authors. For example, Marin et al. [37] found that an increase in alkalinity resulted in a higher CO2 removal capacity, and these authors found a clear decrease in the absorption column output concentration with an increase in alkalinity from 42 ± 1 to 1557 ± 26 mg L−1 associated with the increase in pH of the culture medium (from 6.5 ± 0.1 to 9.3 ± 0.0).

3.3. Inoculation with Nitrifying Bacteria

Two strategies were employed. The first strategy allowed the formation of a biofilm of nitrifying bacteria on the support material of the absorption column by recirculating a suspension culture from a CSTBR, whereas in the second strategy, 2 L of culture medium with nitrifying bacteria was added directly to the photobioreactor, one-third of which was covered to provide darkness. The pH in the photobioreactor was 7.54. Both nitrosation [38] and NH4+ consumption by the microalgae release protons into the medium, thus contributing to its acidification, whereas NO3- assimilation causes a slight increase in pH [39]. The inoculation period for the nitrifying bacterial consortium in the rings lasted 15 days. Once this time had elapsed, the absorption column was placed in contact with the photobioreactor and bacterial aggregates were found to form, thus indicating possible detachment of the bacteria that formed the biofilm in the Rasching rings. The presence of nitrifying bacteria decreased the O2 concentration in the photobioreactor from 8.81 to 8.22 and 8.17 mg O2 L−1 when attached to the support and in suspension, respectively. The consumption of ammonium by the bacteria to generate nitrate decreases the pH, whereas the consumption of nitrate by the microalgae consumes protons. The pH in the photobioreactor was 7.54, lower than that found without bacteria under similar conditions (8.26). The decrease in pH caused less-efficient CO2 absorption, with a CO2 concentration at the outlet of the absorption column of 1%.
The presence of NH4+ in the culture medium inhibits the consumption of nitrate by the microalgae [27]. During the experimental period, the ammonium concentration decreased from 30.5 to 3.0 mg N-NH4+ L−1 and the final nitrate concentration was 19.7 mg N-NO3 L−1. Saldarriaga et al. [27] reported an ammonium inhibition constant for specific nitrate uptake of 0.75 mg NH4+ L−1, at a concentration of 3.0 mg NH4+ L−1, thus meaning that the specific rate of nitrite uptake is inhibited by 80%. This fact explains the competitive consumption of ammonium by nitrifying bacteria and microalgae and the accumulation of nitrate in the culture medium. It is therefore necessary to look for an alternative strategy to consume the O2 produced in the photobioreactor, preferably involving the combined and symbiotic action of microorganisms. These strategies may concern the use of the oxygen content in biogas as an electron acceptor. An example could be the use of an aerobic desulphurization unit, adding sulfur or thiosulphate as the electron donor; a possible handicap is the production of hydrogen sulfide in reductive ambient. Low oxygen concentration and solubility will require the use of gas transfer enhancements, as can be the use of oxygen vectors, such as n-dodecane.

4. Conclusions

The use of a two-stage system comprising an absorption column and a photobioreactor has been successfully implemented. Landfill leachate has been found to be a feasible nutrient source, and it has also been demonstrated that the CO2 contained in the biogas can be more efficiently removed. In addition, the O2 concentration in the biogas leaving the absorber was lower. When leachate was used, the pH of the photobioreactor was similar to that recorded when COMBO medium was used, whereas the pH in the absorber was 0.77 ± 0.12 higher. As such, we can conclude that the greater buffer capacity of the medium containing landfill leachate allows operation under conditions in which the solubility of CO2 was higher. A reduction in DO in the photobioreactor of 0.87 ± 0.15 mg O2L−1 was also observed.
The inoculation of nitrifying bacteria had two effects. Firstly, the DO decreased in the whole system, therefore the outlet O2 concentration was lower, and secondly, there was simultaneous consumption of NH4+ by both the nitrifying bacteria and the microalgae, thus favoring an acidification of the medium. A higher outlet CO2 concentration was observed as a result of the lower pH than that found before the inoculation of bacteria.

Supplementary Materials

The following are available online at https://www.mdpi.com/article/10.3390/pr9091503/s1, Figure S1: Optical photomicrograph of the consortium, Figure S2: Variation in gas-liquid equilibrium constant as a function of pH, Figure S3: Standardized Pareto Chart for outlet CO2 empirical model.

Author Contributions

Investigation, L.F.S.; formal analysis, L.F.S. and F.A.; methodology, F.A. and M.R.; writing—original draft preparation, F.A.; supervision, F.A. and M.R.; writing—review and editing, M.R. and D.C.; project administration, M.R. and D.C.; funding acquisition, M.R. and D.C. All authors have read and agreed to the published version of the manuscript.

Funding

This research was funded by the “Ministerio de Economía y Competitividad”, grant number CTM2016-79089-R “Enhancement of landfill gas by an integrated biological system”.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Not applicable.

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Schematic diagram of the two-stage system that includes the absorption column and the photobioreactor. 1. Computer, 2. cDAQ Chassis, 3. dissolved oxygen sensor/transmitter, 4. pH sensor/transmitter, 5. led panels, 6. biogas substitute outlet, 7. CO2 sensor/transmitter, 8. filter, 9. CO2 absorption column, 10. air inlet, 11. flow meter, 12. biogas substitute, 13. peristaltic pump, 14. photobioreactor, 15. thermostatic bath.
Figure 1. Schematic diagram of the two-stage system that includes the absorption column and the photobioreactor. 1. Computer, 2. cDAQ Chassis, 3. dissolved oxygen sensor/transmitter, 4. pH sensor/transmitter, 5. led panels, 6. biogas substitute outlet, 7. CO2 sensor/transmitter, 8. filter, 9. CO2 absorption column, 10. air inlet, 11. flow meter, 12. biogas substitute, 13. peristaltic pump, 14. photobioreactor, 15. thermostatic bath.
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Figure 2. Photobioreactor behavior under steady-state operation using COMBO medium. pH (red) and biomass (green), nitrate (light blue), and DO (dark blue) concentrations.
Figure 2. Photobioreactor behavior under steady-state operation using COMBO medium. pH (red) and biomass (green), nitrate (light blue), and DO (dark blue) concentrations.
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Figure 3. (a) Absorption column outlet CO2 and O2 concentrations in co-current and counter-current flow modes for an L/G of 1, 2 and 4. (b) Outlet CO2 concentration at the absorption column operating in co-current.
Figure 3. (a) Absorption column outlet CO2 and O2 concentrations in co-current and counter-current flow modes for an L/G of 1, 2 and 4. (b) Outlet CO2 concentration at the absorption column operating in co-current.
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Figure 4. Absorption column outlet CO2 and O2 concentration and outlet pH for L/G of 1, 1.5, 2 and 4 and inlet CO2 concentrations of 20% and 40%.
Figure 4. Absorption column outlet CO2 and O2 concentration and outlet pH for L/G of 1, 1.5, 2 and 4 and inlet CO2 concentrations of 20% and 40%.
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Figure 5. Photobioreactor behavior in steady-state operation using landfill leachate as medium. Concentration of biomass (black circle), nitrate (light blue square), ammonium (blue square), DO (red circle) and pH (white circle).
Figure 5. Photobioreactor behavior in steady-state operation using landfill leachate as medium. Concentration of biomass (black circle), nitrate (light blue square), ammonium (blue square), DO (red circle) and pH (white circle).
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Figure 6. Absorption column outlet CO2 and O2 concentrations and outlet pH for L/G 1.5 and inlet CO2 concentrations of 20% and 40% for nutrient solution COMBO and landfill leachate.
Figure 6. Absorption column outlet CO2 and O2 concentrations and outlet pH for L/G 1.5 and inlet CO2 concentrations of 20% and 40% for nutrient solution COMBO and landfill leachate.
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Table 1. Composition of landfill leachate.
Table 1. Composition of landfill leachate.
ParameterValueUnit
pH7.86 ± 0.01-
Conductivity41.4 ± 0.46mS cm−1
Chemical oxygen demand (COD)8991 ± 227mg O2 L−1
Alkalinity17,977 ± 244mg CaCO3 L−1
Total suspended solids (TSS)17,418 ± 137mg L−1
Total volatile solids (TVS)6297 ± 61mg L−1
Total phosphorous82.77 ± 0.77mg L−1
P-PO43−43.99 ± 1.20mg L−1
Total nitrogen4613 ± 93mg L−1
N-NH4+3785 ± 174mg L−1
N-NO3n.d.mg L−1
N-NO2n.d.mg L−1
S-SO42−92.72 ± 0.57mg L−1
Cl-5939 ± 172mg L−1
Br-24.01 ± 2.83mg L−1
Na3920 ± 12mg L−1
K1957 ± 22mg L−1
Ca42.1 ± 0.6mg L−1
Mg49.0 ± 1.3mg L−1
Si<40 *mg L−1
Sr3.34 ± 0.10mg L−1
V<0.200 *mg L−1
Mn0.160 ± 0.010mg L−1
Fe8.10 ± 0.10mg L−1
Co0.075 ± 0.002mg L−1
Cu0.102 ± 0.001mg L−1
Zn0.970 ± 0.170mg L−1
Se<0.240 *mg L−1
Hg<0.030 *mg L−1
Pb0.020 ± 0.002mg L−1
n.d. = non detected. * Below detection limit.
Table 2. Summary of the experimental conditions.
Table 2. Summary of the experimental conditions.
Experimental
Conditions
Nutrient
Solution
Flow ModeL/GInlet CO2
Concentration
1COMBOco-current or counter-current1, 2, 440%
2COMBOcounter-current1, 1.5, 2, 420%, 40%
3Leachatecounter-current1.520%, 40%
4Leachatecounter-current1.520%
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Saldarriaga, L.F.; Almenglo, F.; Cantero, D.; Ramírez, M. Influence of Leachate and Nitrifying Bacteria on Photosynthetic Biogas Upgrading in a Two-Stage System. Processes 2021, 9, 1503. https://doi.org/10.3390/pr9091503

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Saldarriaga LF, Almenglo F, Cantero D, Ramírez M. Influence of Leachate and Nitrifying Bacteria on Photosynthetic Biogas Upgrading in a Two-Stage System. Processes. 2021; 9(9):1503. https://doi.org/10.3390/pr9091503

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Saldarriaga, Luis Fernando, Fernando Almenglo, Domingo Cantero, and Martín Ramírez. 2021. "Influence of Leachate and Nitrifying Bacteria on Photosynthetic Biogas Upgrading in a Two-Stage System" Processes 9, no. 9: 1503. https://doi.org/10.3390/pr9091503

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