The vast majority of already realized applications—or at least of applications in a prototype stage—of photocatalytically active titania composites cover the fields of air purification, self-cleaning and antimicrobial surfaces, and water purification. A few selected example applications that are well described in publicly accessible databases are presented in this section. We made our selection also dependent on the existence of reliable measures to really prove and ideally quantify the photocatalytic effect of the prepared materials and systems. In addition, general studies evaluating the photocatalytic effect in realistic scenarios will be discussed as well.
4.1. Photocatalytic Air Purification
Saqlain et al. built a prototype reactor for the purification of pollutant-enriched gases with iron-modified titanium dioxide [
63]. The group prepared the photocatalyst via CVD from P25, while varying the iron content (0.1, 0.6, 1.8 wt%). The photocatalytic property was characterized by the degradation of acetaldehyde in the prototype reactor. The photocatalyst was casted in isopropanol on stainless steel. The catalyst was irradiated with visible light in the reactor. It could be shown that Fe-TiO
2 with 0.1 wt% iron degraded 65% of the initial acetaldehyde concentration. The degradation efficiency decreased with increasing iron content. The degradation in the reference measurement with pristine calcined TiO
2 was between that of iron with 0.6 and 1.8 wt%.
Monteiro et al. invented a compound parabolic collector (CPC) single-pass reactor on a pilot scale for removal of
n-decane in indoor air. The aim was to develop a continuous purifier for 24 h a day with artificial UV radiation and solar light. Two types of titanium dioxide were used as photocatalyst, namely P25 and PC500, which were applied to monolithic cellulose acetate via dip coating from an aqueous solution. The reactor consisted of multiple 1.5 m long pyrex glass tubes (70 mm diameter) with a further, inner quartz glass tube. The photocatalyst was placed between outer and inner glass tube. The UV source was located in the inside of the inner tube. The setup was placed on the CPC. The reactor was fed with n-decane (10 ppm) with a flowrate of 2 l min
−1. Monteiro et al. observed that different light intensities and a mixture of solar and UV radiation were necessary at different times (i.e., morning and afternoon). This was assigned to the dependence on adsorption-desorption processes and temperature. Overall,
n-decane removal for P25 and PC500 was up to 71% and 100%, respectively [
93]. In a subsequent project based on these findings, titania films were synthesized by a sol-gel method with the aim to prepare a translucent anatase film for increased transmittance of UV radiation [
97]. The reactor was the same as explained by Monteiro et al. [
93]. As result, under outdoor conditions,
n-decane could be removed completely.
Ho developed a ceramic foam air filter coated with mesoporous TiO
2 for photodegradation of NO [
102]. His aim was to substitute conventional TiO
2 thin films by mesoporous films with higher surface area with more active sites. He coated the aforementioned filter with a reverse micellar method. For characterization of the photocatalytic activity, Ho measured the degradation of NO (1000 ppb or 400 ppb) in a continuous flow reactor (4 l min
−1). Moreover, TiO
2-coated tiles were compared to previously described mesoporous structures. Ho observed 92.5% degradation of NO in a single pass. Additionally, the porous structure had two special advantages in comparison to planar TiO
2 films: a higher surface area led to higher photocatalyic activity and a porous structure caused turbulences and mixing of air stream which, in consequence, supported contact between pollution and catalyst. Even after multiple cycles, no deactivation of the catalyst could be observed.
Thunyasirinon et al. studied the substitution of expensive HEPA filters by cheaper air filters based on (metal-doped) TiO
2 coated glass fibers [
62]. They coated two different-graded glass fibers with 5% TiO
2. Either polyethylene glycol, silane or DURAMAX
TM in multiple concentrations were used as binders for coating support. In addition, the doping with silver and iron was investigated to increase the photocatalytic activity. Moreover, some additionally influence factors such as air velocity of a model air purifier and relative humidity were evaluated. Degradation of
Mycobacterium tuberculosis served as indicator for photocatalytic activity. Overall, it was observed that 3% of DURAMAX
TM as binder exhibited the highest photocatalytic activity. In addition, 0.1% metal doping with either iron or silver caused a 100% degradation. Silver led to higher degradation efficiency due to its antimicrobial effect. Conducted experiments indicated a negative effect of high humidity and increased flow rate.
Zadi et al. studied the abatement of trichlormethane in hospital rooms by using a novel air purification system [
104]. The group constructed a prototype reactor utilizing both a non-thermal plasma and a photocatalyst. The reactor was cylindrically shaped and had an inner and outer pyrex tube. In the inner tube, a UV lamp was installed. In between the tubes, a glass fiber tissue consisting of—among other materials—impregnated titania. The gaseous effluents could flow through this glass fiber tissue. The outer tube was covered by a rolled-up copper electrode. As inner electrode, two rolled-up rails of metal spread were installed. The reactor was used to investigate the effect of gas flow rate and relative humidity. Zadi et al. concluded, that combination of both systems (i.e., non-thermal plasma and a photocatalyst) increased the degradation in reference to only one system or just combining both systems. Additionally, the increased flow rate ends up in less degradation, while an increased humidity causes an enhanced degradation due to the improved formation of hydroxyl radicals.
The photocatalytic activity of La-doped titania coated onto a commercial ceramic filter by Ho et al. was studied by the degradation of both NO and acetone in dependence on humidity [
46]. For acetone, the photocatalytic degradation decreased beyond 10% relative humidity due to condensation of water and subsequent blocking of active surface states. At 100% relative humidity, an increasing activity was observed due to formation of more radicals, i.e., hydroxyl radicals and hyperoxide anion radicals. For NO, the influence of humidity was slightly different. Here, 20 to 60% relative humidity exhibited the highest degradation efficiency. Photocatalytic removal of NO (98%) and acetone (38%) was higher for La-doped TiO
2 than for pristine titania (NO: 65%; acetone: 28%) under visible light. Ho et al. also pointed out the advantages of the porous structure, i.e., more adsorption sites and reactive surface states.
Abou Saoud et al. investigated a pilot reactor with a new reactor material and design [
94]. Optical fibers, made of both polymer fibers and polyester fibers and part of it with an additional metallic wire (Ag or Cu), were woven. Those fibers were dipped in an aqueous suspension of P25 with the aim of immobilizing titania nanoparticles on the surface. In consequence, there were three types of support on fibers: TiO
2, TiO
2-Ag, and TiO
2-Cu. The woven textile was put into a glass chamber with UV lamp. Air flow consisting of either butane-2,3-dione/heptane-2-one as VOC,
Escherichia coli as bacteria, or combination of one of the VOC and the bacteria was directed through the woven textile. In addition, they varied multiple factors, i.e., initial concentration of pollutant, flow rate, and relative humidity. It was shown that an increasing flow rate led to a decreased degradation efficiency of butane-2,3-dione. An increased humidity ended up in a decreased degradation/inactivation of both butane-2,3-dione and
E. coli, and a higher initial concentration of pollutant caused a decreased degradation of butane-2,3-dione. Pure titania fibers had approximately no bacterial inactivation effect, but showed 63% of butane-2,3-dione degradation. TiO
2 exhibited lower degradation of butane-2,3-dione than TiO
2-Ag, followed by TiO
2-Cu. Values of the VOC removal efficiency were 47% and 52% for TiO
2-Ag and TiO
2-Cu, respectively. Moreover, combined pollution of VOC/bacteria resulted in higher degradation/inactivation than just observed for a single pollutant.
Schnabel et al. developed a novel flow-through titania photocatalytic system [
95]. Their aim was to evaluate different experimental settings and boundary conditions under UV radiation. A titania coated fiberglass served as photocatalyst. Titania was applicated by spray coating which led to a rough surface with a high surface area. The complete device had a size of 120 × 11 × 60 cm
, consisted of fans (up to 50 m
3 h
−1), photocatalyst and UV lamp (
Figure 10). The reactor system was tested under laboratory conditions with naphtalene and 1-methylnaphthalene as pollutant. Later on, the device was tested in two office rooms with high and low pollutant concentrations, respectively. The first room was not in use during experiment, the second one was used normally. Under laboratory conditions, a fast and complete removal of pollutants was observed. No further byproducts were detected. Under real conditions, in room 1 and room 2 degradation of naphtalene and other chemically similar pollutants achieved a reduction by up to 66% and 80% respectively. It could be proven that the degradation rate is sufficient to reduce a harmful concentration of pollutants in real environments in a fast way.
Thuy et al. measured the air pollution in field tests while burning incense materials [
88]. They investigated air purifiers based on Cd, Zn, Al, Cu, or Fe-doped titania nanotubes impregnated on fiberglass. The fiber glass was put into a box with air inlet on the one side and outlet on the other side. Additionally, an UV lamp was placed inside the box. For air purification measurements, they burned an incense with previously detected highest VOC pollution. It was found that Zn-TiO
2 showed the highest VOC removal from 5409 ppb to 2391 ppb within 5 min (
Figure 11). After further 30 min, this value decreased to 249 ppb. All further photocatalytic probes reached this value after more than 50 min. The specific effect of Zn might, however, also be caused by a higher surface area of this particular photocatalyst. Interestingly, all other tested metal-doped TNTs had a smaller efficiency as compared to neat TNT.
Three different types of air quality control equipment, namely full-covering type, underneath swinging type, and lateral swinging type, were installed in a Taiwan medical nursing institution [
124]. Every air quality system was complemented by a silver doped titanium dioxide photocatalyst, UV lamp, and fan. The exact synthetic route was not given for confidentiality reasons. While the measurement took place for 24 h, the restrained bacterial rate was documented. 90 cm above ground, it was observed that full-covering type, underneath swinging type, and lateral swinging type had a restrained bacterial efficiency of 71, 50, and 45%, respectively. The full-covering air quality control was also used for air purification in a museum. There, the restrained bacterial efficiency was even higher with up to 92% after 24 h. Additionally, Sung et al. concluded that higher initial concentrations led to higher disinfection efficiency. The higher degradation in the museum than in the nursing institution was assigned to the different resistances of the respective bacterial strains [
125].
Ochiai et al. investigated an air purifier consisting of both photocatalyst and plasma [
24]. Both techniques, namely TMiP for photocatalysis and PACT for plasma purification, were described in a separate publication in detail [
113]. In TMiP a titania mesh filter was synthesized via etching and anodization, and dip coated with TiO
2 nanoparticles. With this approach, air was purified from both VOC and total suspended particles (TSP) in a smoking room. For this purpose, a prototype (
Figure 12) consisting of HEPA filter, PACT-TMiP, ozone cut filter, activated carbon filter, and fan was installed in a smoking room in an originally non-smoking office. After burning eight cigarettes and consequently increasing concentration of pollutants, it could be shown that most products were removed or degraded.
Figure 13 illustrates the degradation of ammonia, acetaldehydes, and acetic acid with the combined and individual purification steps. The combination of all methods always had the strongest air-purifying effect, even if the individual purification methods did not have great efficiency. Moreover, this air purifier was tested in long term use. Even after 21900 smoked cigarettes the removal efficiency of TSP remained higher than 98.5%. The removal efficiency of VOC decreased after 12000 and 21900 smoked cigarettes to 88% and 43%, respectively.
Assadi et al. tried to reduce pollution in exhaust gases from animal quartering home centers by a pilot scale and an industrial scale air purifier [
26]. For that, degradation of ammonia and multiple VOC were measured. The reactor was built of both titania nanoparticle impregnated on glass fiber tissue and a surface discharge plasma [
103]. A detailed overview of the reactor design is displayed in
Figure 14. At the laboratory scale, the removal efficiency of isovaleraldehyde for only plasma and only photocatalysis was approximately 20% and 38%, respectively. The combined process had a removal efficiency of up to approximately 66%. On industrial scale, photocatalytic degradation of the aforementioned pollutants and two further aldehydes was between 21 and 24%, and ammonia degradation was 25%. Degradation of multiple aldehydes (except isovaleraldehyde) by only plasma was up to 35%. Degradation efficiency of isovaleraldehyde was approximately 10%. Combination of plasma and photocatalysis led to a removal efficiency for aldehydes of between 60 and 75%. Regarding to non-stable conditions, in industrial scale the higher efficiency of the combination of plasma and photocatalysis could not surely be proven. Especially at pilot scale, CO
was the main product of pollutant degradation due to complete oxidation of by-products formed by plasma reaction.
Maurer and Koziel studied the removal of VOC, odor, ammonia, H
2S, and greenhouse gases by a titania paint (PureTi
TM) based air purifier system in exhaust gases of a swine barn for two months [
25]. The flow-through reactor was built of titania painted wall panels, an UV lamp, and a fan for ventilation. They observed a decrease of p-cresol (22%), odor (16%), and N
2O (9%), while CO
2 was increasing by 3% due to photocatalytic degradation of organics. No removal of multiple further VOC was observed.
PureTi
TM-based air purifier technology was also used by Lee et al. [
121]. Odors, VOCs, ozone, nitrous oxide, and ammonia were successfully removed, while H
2S, methane gas, and CO
2 remained in the exhaust gas.
Another prototype air purifier was developed by Martínez-Montelongo et al. using photocatalytic material based on TiO
2-Cu
2+/perlite and Ag@TiO
2-Cu
2+/perlite [
65]. For this purpose, they placed the coated perlite in a glass cylinder, 50 cm long and 2.5 cm in diameter, and fed air samples from several dental clinics under UV-VIS light irradiation in separate experiments. They examined the quality and quantity of bacteria in the air. Among others,
E.coli,
S. aureus,
Y. enterocolitica,
Enterobacter aerogenes,
Serratia sp.,
Bacillus sp., and
Staphylococcus epidermis were found. The authors used a Thermo Scientific
TM Six Stage Viable Andersen Cascade Impactor to separate the samples according to particle size (level 1–2: non-respirable bacteria; level 3–6: respirable bacteria) and finally analyzed them bioanalytically. Compared to the reference measurement without air filter, the preliminary and main experiments always showed a significantly lower load of colony forming units as far as the air filter was used (
Figure 15). The authors concluded that the efficient air purification basically depends on purity, composition, specific surface area, and crystallinity of the used photocatalyst. They also stressed the importance of enhanced surface electronic effects.
Blondeau et al. tested six commercially available air purifiers using different cleaning techniques [
126]. Their aim was the evaluation of both pollutant removal efficiency and computed energy efficiency. The tested devices used mechanical filtration, electrostatic precipitation, gas filtration, ionization, cold plasma, and photocatalytic oxidation. The purifying efficiency was tested with particles, a mixture of multiple VOC, and two bacteria strains. As a result, photocatalytic oxidation had no significant influence on degradation of VOC and bacteria, while its energy consumption was high compared to particle filter/activated carbon filter and electrostatic precipitator.
Ehm et al. investigated the photocatalytic NO
x depollution by actively vented air purifiers in a highway tunnel in Berlin, Germany [
127]. In their study, a special focus was put on the CFD simulation of the surface geometry of photocatalyst, the internal design of the reactor, the tunnel’s internal air flow and concentration profile, and on the placement of the reactor inside the tunnel. Based on their simulation, a reactor was built and tested for real NO
x depollution in the tunnel. A reactor consisting of both TiO
2-dispersion coated foam radiated with UV light and active ventilation led to 25% removal of NO
x. They concluded that the optimal air purifier necessitates a high reaction surface geometry combined with a high volume flow. Furthermore, the air purifier has to fit to the tunnel’s geometry. Most pollutants should hit the active sites of the photocatalyst and nearly the complete tunnel air has to reach the reactor before leaving the tunnel.
Air disinfection in a hospital room was investigated by using a Puradigm
® air purifier. Garaibeh et al. wanted to use it to study the purification of the air from
Staphylococcus aureus and
Clostridioides difficile. In addition, air purification in a biosafety cabinet was explored with the dengue type 2 virus. Appropriate samples were placed in two identical hospital rooms (one for measurement, one as a reference) and degradation was measured in each room for 24 and 48 h, respectively. It was found that
Staphylococcus aureus had the significantly higher concentration in the reference room (log CFU = 3.92) than in the measurement room with air purifier (log CFU = 1.35). For
Clostridioides difficile, the values for log CFU were 2.8 and 0.7, respectively. Moreover, for the dengue type 2 virus, within 6 h, an 83.5% decrease in infectivity was observed with air purifier. The authors emphasized that such air purifiers work efficiently and can effectively reduce infectivity [
128].
In the field of air purification, some photocatalytic systems are already commercially available. However, the used photocatalyst, mode of operation, purification efficiency, and energy consumption are most often not accessible in all details and hence cannot be evaluated here.
4.2. Self-Cleaning, Antifogging and Air/Water Purifying Building Materials and Coatings
Multiple building materials such as glass, stone, concrete, or asphalt, but also other materials such as optical glasses or medical instruments take advantage of the photocatalytic effect for self-cleaning, antifogging, antimicrobial or air purification applications. This chapter will present an overview of selected examples for these intriguing applications and of analytical setups to evaluate the photocatalytic effect.
The photocatalytic activity of titania coatings on building materials such as glass is often tested by the evaluation of dye degradation in aqueous solutions upon irradiation. Jiang et al. developed on a laboratory scale an N-F-TiO
2/rGO (TGNF) photocatalyst which was coated on glass [
79]. The catalyst TGNF was prepared via a sol-gel route and deposited by a vacuum rotary coating apparatus. The group reports a methylene blue degradation of about 50% under UV-VIS irradiation after 2.5 h for this catalyst, whereas for N-TiO
2/rGO a value of 45% was obtained. The control samples, namely N-doped titania and pristine titania, exhibited a methylene blue dye degradation efficiency of approximately 10% and 6%, respectively. After seven replicate measurements, the degradation efficiency of TGNF decreased to only 40%, which is why the authors emphasize its stability and applicability in real systems.
Milićević et al. investigated a photocatalytically active Au-doped TiO
2 film, which was prepared by sputtering, by means of the degradation of Rhodamine B on a laboratory scale and compared it to pristine TiO
2. It was shown that the gold doped sample had a larger degradation effect under simulated solar light than pure TiO
2 [
47].
For self-cleaning of glasses on photovoltaic systems, Appasamy et al. developed a composite material consisting of SWCNT and N-doped TiO
2 on glass [
77]. The photocatalytic self-cleaning effect was tested by means of degradation of the dye methylene blue under visible light. It was found that the degradation of the dye was up to 72%, whereas the degradation with P25 was only about 50%. The degradation efficiency was very sensitive on the composition of N-TiO
2 and SWCNT. In some cases, even a degradation performance worse than P25 was obtained.
Dineshram et al. studied the antifouling effect of metal oxide based coatings on glass for marine optical instruments [
80]. For that, multiple glass substrates were spin coated with aqueous dispersions of titania nanoparticles, niobia nanoparticles, or silica sol. Coated glass substrates were stored in real seawater for 15 days. After 4, 9, and 15 days, the number of oyster, hydroide, and barnacle on the surface was counted. It was observed that metal oxide coated glass mostly had higher fouling resistance than the control glass. After 9 days, macrofoulants steadily increased due to adsorbed foulants causing a barrier between coating and foulant. The authors concluded that TiO
2 is the most promising candidate for minimizing biofouling on glass surfaces.
Gryparis et al. investigated a C-modified TiO
2 (called TC) for application on self-cleaning cementious mortars [
42]. At first, they studied the photocatalytic activity of different loaded (i.e., TC25 with 1.5 g and TC75 with 13.5 g C-Dots for 4.5 g TTIP) and tempered C-modified TiO
2. They compared the performance with neat TiO
2 and Au-TiO
2 (TAu) by investigating the degradation of methyl orange under UV irradiation, simulated solar irradiation, and real solar irradiation. In addition, they dispersed the catalysts in a silica-based solution (FX-C) and brushed it onto cementious specimen. The decolorization of methylene blue dye was measured on its surface. In
Table 3 it is shown that with increasing C-dot concentration the photodegradation of methyl orange under UV light, artificial solar light, and visible light irradiation increased up to a certain point, while with very high concentrations the degradation efficiency decreased again. In addition, the dependence of the degradation efficiency on the used light source is also shown. Coated onto cementious specimens, FX-C as well as double coated FX-C+(FX-C+TC25) offered the highest photocatalytic activity against pollutants. The degradation efficiency for methyl orange was lower after several cycles, but with longer reaction time, complete degradation was possible, so the authors characterized the catalyst as robust. The authors highlighted both the usability of C-dotted TiO
2 and the need of field tests.
Maggos et al. investigated the photocatalytic reduction of NO
x gases in an artificial closed indoor car park [
122]. For that, the ceiling was treated with TiO
2-based paint. Then, car exhaust gas was injected into the car park and UV lamps were activated for 5 h. As a result, 19% of NO and 20% of NO
2 were removed. However, the authors reported lower NO
x removal than under laboratory conditions, possibly due to inhibitory effects from other pollutants.
Multiple studies of creating titania coated building materials such as tunnels, walls, and streets were accomplished within the EU-funded project PhotoPAQ (Demonstration of Photocatalytic remediation Process on Air Quality). In one sub-project, Gallus et al. built two identical artificial street canyons [
16]. Walls were made of fiber cement boards. They split their project into two parts. In the first half, neither the reference nor the “active” street canyon was photocatalytically active. In the second half of the project, both walls and street surface of one of the street canyons were coated with a photocatalytically active mortar (Italcementi, TX-Active
TM). All the time, multiple parameters such as concentration of NO
x, O
3, VOC, and airborne particles were measured. However, no significant degradation of NO
x pollution was found (limit of detection was 2%). Moreover, the removal of VOC could neither be proven. Additionally, the photocatalytically active material did not lead to a sufficient prevention of ozone formation. In the authors’ opinion such results did neither fit to depollution tests in laboratory scale nor to former real site tests. They concluded that this is possibly due to transport limitations to the active sites, the geometry of the test spot, the sampling position, sampling period or differences between active and reference street canyon. Also they remark, that just this technique on its own is insufficient for solving the NO
2 pollution in European urban areas. Furthermore, the same photocatalytic paint and later on TX-Boosted
TM was used to cover both ceiling and upper wall of the Leopold II tunnel in Brussels [
106]. The aim was to track air depollution under artificial UV light. In consequence, no depolluting photocatalytic effect was observed. However, the authors mentioned some difficulties while performing the trial. It was concluded that the negative depollution effect might be due to the deactivation of the photocatalytic layer during installation of a more intensive UV light during an interruption interval of the experiment. In addition, high wind speeds resulted in short contact times of the pollutants on the catalyst and increased relative humidity led to blocked surface states. The deactivation was also assigned to blocked active surface states by carbon particles such as brake dust and adsorption of VOC. Because of such aforementioned reasons the authors recommended several points of improvement for further on-site studies. Gallus et al. made a model calculation based on laboratory and field test measurements for the aforementioned photocatalytic tests [
107]. They concluded that with the given conditions, NO
x degradation should have been up to 0.4%, but this would have been lower than the experimental significance limit of 2%. Moreover, with optimal conditions and without passivation of samples, photocatalytic removal of NO
x can be increased up to 20%. Hence, they recommended careful characterization of tunnel conditions, quantification of the deactivation of photocatalytic material, modeling of estimated degradation rates and analysis of costs.
Chen et al. studied the photocatalytic effect and application’s durability of N-doped titania immobilized on asphalt surfaces under UV and visible light irradiation [
90]. They synthesized N-doped titania via a sol-gel route and sprayed it onto bituminous surfaces in both laboratory scale and real scale. Photocatalytic activity was evaluated on a laboratory scale (
Figure 16). It was shown that N-doped TiO
2 had higher NO
x removal efficiency under especially visible light due to better light absorption and less energy required due to a smaller band gap. Moreover, the photocatalytic activity was dependent on the wavelength of the irradiation light. The removal efficiency for NO of doped TiO
2 were approximately 27.6% and 13.8% for 330–420 and 590–680 nm light wavelength range, respectively. Moreover, they observed a lower degradation for NO
2 than for NO, possibly due to the reaction mechanism. For durability tests, a real street was partially covered with N-doped TiO
2. While field tests were performed, the street was washed once per week. During the whole test time, traffic as well as weather parameters were measured. The photocatalytic activity was measured with a test reactor after a certain period of time. Based on that, a service interval was simulated to be approximately 13 months to always ascertain NO
x removal of at least 5%.
A comprehensive investigation on the reduction of the bacterial load on different surfaces with photocatalytic coatings under visible light was published by Krishna et al. [
116]. They developed a titania based, bacteria-sensitized paint and confirmed the feasibility of the approach by describing and proving the underlying reaction mechanisms. By contacting anatase with a visible light absorbing contaminant, the photocatalytic activity was increased. The photocatalytic effect was further enhanced by incorporating polyhydroxy fullerenes into the material. It was shown that
Staphylococcus aureus was inactivated on the (modified) TiO
2 coating. Furthermore, Krishna et al. coated multiple objects in a beta facility, i.e., wall (W), thermostat (T),locker (L), knob (K), soap dispenser (D), bathroom rail (R), bed rail (B), and kitchen counter (C), with the BioShield NuTiO paint as ground layer and an antimicrobial layer on top. After that, they counted the bacterial load multiple times for 12 months (
Figure 17). The initial bacterial burden of W and T were underneath a concentration that could be harmful. The initial number of bacteria on the surfaces of L, K, R, B, and C exceeded the harmless concentration. The initial bacterial load of D was lower than the harmful concentration, possibly due to a disinfectional effect of the soap agents used in the soap dispenser. At surfaces of T, W, L, K, R and B, removal of the bacteria burden up to 99% was observed. At C, the number of bacteria remained at a harmful level. This was possibly due to mechanical abrasion of photocatalytic paint during cleaning this surface. It was observed, that coating with a rutile ground layer and anatase top layer performed better than an anatase/anatase coating.
Lettieri et al. particularly addressed the ageing effects of photocatalysts under natural conditions [
111]. For this purpose, they prepared titania sol spray coated limestones and aged them in an urban area on a rooftop for 1 year. The photocatalytic activity has been tracked via Rhodamine B degradation at aged limestones. It was shown that the freshly coated sample had the fastest degradation kinetics and the highest degradation efficiency (92%) after 7.5 h in contact with Rhodamine B. After 8 and 12 months of ageing, degradation kinetics were slower and degradation efficiency was reduced to 74 and 76%, respectively. As a reference, the degradation efficiency of uncoated limestone was 72%. After washing off the surface, the subsequent degradation test showed a higher degradation efficiency of 85% for 12 months aged coated limestone. These results indicate both ablation of TiO
2 and deactivation of active surface states during ageing.
Colangiuli et al. investigated ageing effects of titania nanoparticles in fluoropolymer coated on limestone in the same environment as aforementioned by Lettieri et al. over medium to long-term runs. Titania based hydrophobic fluoropolymer coated limestones were aged for one year. After a certain time, the self-cleaning efficiency of the surface was characterized via decoloration of Rhodamine B. Overall, the authors observed a loss of photocatalytic activity during 1 year of ageing like observed by Lettieri before. The loss was possibly due to the low ability of the polymer to hold nanoparticles on its surface. Moreover, the authors pointed out that coupling of nanoparticles and fluoropolymer leads to adsorption of water soluble ions on the nanoparticles’ surface, which possibly leads to a damage of the stone [
119].
Fan et al. investigated a C-modified titania asphalt for air purification in both laboratory and field scale studies [
123]. The photocatalyst nanoparticles were spray coated onto a bitumen surface. For a laboratory scale test, P25 and synthesized photocatalyst particles with different loading were spray coated onto asphalt and photocatalytic NO
x degradation was tracked in a test chamber. After 3 h, approximately 50% of NO
x was degraded, whereas with C-TiO
2 (1 mg m
−2) NO
x was completely degraded after only 1.5 h. For real on-site tests, half of a model road was coated in the same manner as in the laboratory scale test and radiated with real sunlight. The NO
x concentration was measured during the experiments. It was shown that NO
x concentration above the coated asphalt was always lower than above the uncoated one.
Photocatalytic degradation of NO and toluene with Mn-doped titania in wall painting was measured by Maggos et al. [
92]. Their aim was to reduce the aforementioned pollutants in indoor air in a medical building. The degradation was measured in both laboratory scale and real scale indoor rooms under visible light. The photocatalyst was dispersed in a paint. For the real scale measurement, the paint was applicated in a 120 m
2 room and compared to an unpainted reference room. In laboratory tests, the photocatalyst exhibited a higher removal of NO and toluene (60 and 16%) than in the real scale test (NO: 19%; toluene: 5%). The higher degradation efficiency in laboratory scale was explained by diverse effects such as temperature, relative humidity, wind speed, and light intensity. In addition, the authors interpreted the higher removal of NO compared to toluene in terms of intrinsic properties of the gas and the chemical behavior of titania particles.
Šuligoj et al. studied the properties of Zr-modified TiO
2/SiO
2 films on glass [
23]. After spray coating onto glass, self-cleaning and anti-fogging properties were tested for 20 months under realistic practical conditions. It was shown that no apparent self-cleaning ability was present in contrast to previous laboratory tests. However, the anti-fogging property could be proven (
Figure 18).
Villardi de Oliveira et al. investigated the CVD of Ti-Cu-O and TiO
2 films on glass and their applicability for antibiofouling layers in marine environments [
82]. In particular, they used aerosol-assisted metal organic chemical vapor deposition with different compositions of Ti-cations and Cu-cations (3-to-1 called 16TiCuO and 1-to-1 called 58TiCuO). It was found that TiO
forms microflowers upon deposition, while Ti-Cu-O films exhibit reasonably flat structures. Moreover, layers coated onto polycarbonate were tested in real seawater. After 10, 17, 25, and 38 days, samples were taken and the percentage of the coverage with cells and diatoms was estimated. After approximately 10 days, every sample still exhibited a low coverage with diatoms. After 25 days, samples with TiO
2-microflowers had a 32% coverage whereas the samples 16TiCuO and 58TiCuO were characterized by a 43 and 82% coverage, respectively. After 38 days, the coverage of TiO
2-microflowers, 16TiCuO, and 58TiCuO was 40, 66 and 95%, respectively. Additionally, multiple samples were covered with
Phaeodactylum tricornutum and
Navicula perminuta as model diatoms for understanding the dependence of the size of microorganism and the space between microflowers. It was shown that the diatoms are stronger adhered to the surface if the space between the flowers is the same as the size of the diatoms, whereas the diatoms are less adhered when the space between the TiO
2-microflowers is larger than the size of the diatoms. In conclusion, TiO
2 as well es TiO
2-Cu showed a sufficient removal of foulings on the surface, which makes these materials promising candidates in antifouling applications.
60 m of a street surface in Alcobendas (Community of Madrid, Spain) were coated with commercially available photocatalytic dispersion via spray coating (
Figure 19) [
108]. In this field study, Fernández-Pampillón et al. wanted to track NO
x degradation in real urban areas during a 41 days time period. The paint used showed in a laboratory scale a high photocatalytic activity. In summary, the group did not observe any degradation of NO
x in the observed area during their measurement campaign. They suggested three possible reasons: high volume-to-surface-ratio, low speed of transporting NO
x molecules to active surface states, and the low deposition rate of NO
x in comparison with high emission flows.
For biomedical applications, Geis-Gerstorfer et al. coated capillary tubes, silicon wafers, quartz crystals and model Ti implant surfaces with anatase layers prepared by reactive pulse magnetron sputtering. The photocatalytic behavior was studied upon the adsorption/desorption and the decomposition of human serum albumin (HSA). Therefore, they used quartz crystals as acoustic mass-sensitive sensors in a microbalance system. After the onset of albumin flow the protein adsorbed on the modified quartz crystals and caused a decrease in the frequency. If the sample was irradiated with UV, the frequency for the anatase film increased gradually, while it stayed the same for pure Ti. After four UV treatments, only 24% of the previously adsorbed protein mass remained on the anatase surface. This suggests that almost all of the adsorbed HSA has been degraded [
117].
4.3. Water Purification
Moustakas et al. developed an ultrafiltration membrane coated with nanostructured TiO
2 for combined visible light photocatalysis and ultrafiltration [
98]. The membrane was dipped into a sol of titania and after tempering it was put into the filtration reactor (
Figure 20). This prototype was used for discoloration and filtration of methyl orange and methylene blue dye in water under both UV and visible light. Depending on flow rate, light source, and targeted molecule, the degradation was quite efficient. Overall, the group concluded that the coated external surface of the membrane avoids fouling, whereas the coated inner surface of the membrane provides better photocatalytic degradation due to higher mass per water volume ratio. Moreover, the highly asymmetric pore structure of the membranes used caused turbulences which led to increased mixing and longer contact time of the pollutants with the inner photocatalyst.
Zhao et al. tried to reduce harmful loads of carbon-bacteria complexes in drinking water [
99]. For that, they built a pilot scale reactor based on a nanostructured titania film. During a 5 day test trial, the inactivation efficiency of bacteria was as high as 100%. The concentration of harmful bacteria in effluent water was below the Chinese limit for drinking water.
Yu et al. constructed another pilot scale reactor for photocatalytic purification of water [
89]. The reactor consisted of a pipe containing a helically structured support (
Figure 21). The stainless steel support material was first dip coated with silica and then sprayed with P25 titania nanoparticles. The helical support was placed inside an annular reactor. The disinfection activity was testet by deactivation of
E. coli (
Figure 22) under UV radiation with photocatalyst, under UV irradiation without photocatalyst (UV treatment), and with photocatalyst but without UV radiation (adsorption test). The combined UV irradiation and photocatalyst system showed the highest depolluting effect.
Saran et al. investigated a thin film plate reactor with Ag-doped titania. Their aim was to clean wastewater of a sugar refinery (
Figure 23) [
115]. Silver was reduced onto TiO
2 nanoparticles which were spray coated onto ceramic floor tiles. Tiles coated with neat TiO
2 particles and uncoated tiles served as reference samples. The tiles were put into sunlight, and waste water was circularly pumped over them. Moreover, the effect of additional parameters such as flow rate, pH value, and added H
2O
2 were studied. After 8 h of solar irradiation, the chemical oxygen demand (COD) for water treated with Ag-TiO
2, neat TiO
2, and uncoated tile was 95, 86 and 22%, respectively. With optimal parameters for flow rate, pH value, and H
2O
2, the COD could be reduced by 99% after 3 h of solar irradiation. After ten cleaning cycles, a 22% decrease in degradation efficiency was observed. This was possibly due to ablation of the catalyst or blockage of the active surface. The authors concluded that such Ag-TiO
2 reactors are a very effective method for wastewater treatment of sugar refineries.
Saran et al. designed a fixed bed tubular reactor (
Figure 24) based on silver-doped TiO
2 and tested it for the treatment of rainwater [
114]. First, they treated tap water with
E. coli,
MS-2 phage, and spores of
aspergillus niger. This tap water was passed through the reactor under sunlight. Undoped titanium dioxide, an uncoated reactor, and the corresponding dark samples served as reference.
E. coli was degraded with doped and undoped TiO
2 after 30 and 45 min, respectively.
MS2-phage was inactivated after 60 (doped) and 90 min (undoped), respectively.
Aspergillus niger was degraded fully after 90 min with doped TiO
2. 60% of the bacteria were inactivated after 120 min with undoped TiO
2. The corresponding dark samples showed no or only slight antibacterial effect.
E. Coli was degraded faster than
MS-2 phage and that faster than
Aspergillus niger. The reason given by the authors was the different structure of the bacteria strains. Subsequently, the purification of rainwater was tested. After 120 min (undoped) and 90 min (doped), the bacteria were completely inactivated, but the degradation was slower than in the previously mentioned tests. The authors explained this by possible additional organic impurities. After repeated use, only a slight decrease in photocatalytic activity was observed, which could be explained by decomposition of the catalyst or by other experimental effects.
Mahy et al. focused their research on the treatment of municipal and industrial water by means of oxidation processes [
109]. They compared oxidation by ozone, photolysis, and photocatalysis. First, they prepared a silver-doped titanium dioxide and dip coated it onto a glass. On a laboratory scale, they tested different concentrations of silver and titanium dioxide ratios. The photocatalytic properties were tested using several typical impurities in water. The best result was achieved with a catalyst consisting of 2 wt% silver and 10 wt% P25. In addition, coating by spray and dip coating was compared. Spray coating was characterized as cheaper, more flexible and easier for scale-up in particular for larger components. The group spray coated in a second approach the catalyst onto stainless steel and placed it in a 200 l prototype water purifier. It could be shown that 4 impurities were removed directly by ozone within 30 min. 3 impurities were just removed by photolysis. 5 further impurities were removed by photocatalysis only. In summary, the purification by various oxidation processes turned out to be a good choice to clean water samples. The degradation of some molecules was only possible through certain purification processes.
Based on these findings, Mahy et al. developed a combined reactor of ozonation, UV illuminated photocatalysis, and active carbon filter for wastewater treatment [
91]. This reactor was tested at laboratory, pilot, and industrial scales. The same photocatalytic material was used as in the previously presented work [
109]. At laboratory scale, photocatalytic activity was demonstrated using 22 different impurities. At pilot scale, the photocatalytic material was sprayed on the inside of a cylindrical steel reactor. Ozonation was implemented as well. The degradation of pollutants was investigated on different water samples: water from the laboratory test with 22 contaminants, two industrial wastewater samples (textile company and culture media company), and municipal wastewater. As a result, 16 of the 22 contaminants were completely degraded and the remaining components were partially removed. The water from the textile company was toxic before and after treatment. The other initially toxic industrial wastewater was non-toxic after the treatment. The municipal wastewater was non-toxic due to its previous treatment in a wastewater treatment plant. On an industrial scale, the water purifying system was used as a tertiary treatment in a real wastewater treatment plant. Here, the treatment plant additionally consisted of an active carbon filter. With the combined technology, a purification of more than 95% was achieved. The UV intensity and the flow rate were identified as decisive factors for a successful treatment of the wastewater.
Özkal et al. investigated the influence of a thin film parallel plate photocatalytic reactor on the degradation of different strains of bacteria under UV illumination. [
64,
129]. Degradation efficiency was dependent on initial bacteria concentration. It was shown that natural strains of
E. coli were characterized by a lower degradation than artificial strains possibly due to protein structure. The degradation efficiency of gram(−) was lower than that of gram(+) due to a more complex cell structure. The photocatalysis may support the degradation of antibiotic resistant bacteria.
Fazzani et al. incorporated ceramicized tissue into a pilot scale photoreactor (
Figure 25) and investigated the water purification using the degradation of Rhodamine B under both UV and visible light [
87]. Different TiO
2 photocatalysts (TACR and SiO
2:TiO
2) and different fabrics (SP, SC, C, SM) were tested. The two photocatalysts were an acidic TiO
2 nanoparticle suspension (TAC) diluted with DI water (TACR) and the TACR mixed with a silica sol and DI water (SiO
2:TiO
2). The different fabrics consisted of 6% cotton/35% polyester with two different densities (SP und SC) and 100% cotton (C). For SM, no composition was available. The meshes were coated via dip coating. It was shown that the degradation was dependent on the selected parameters (
Table 4 and
Table 5). The authors mentioned that further measurements with a larger reactor type were still pending.
An alumina-based photocatalyst-coated membrane for wastewater treatment was developed by Deepracha et al. [
96]. The membrane was dipped in an aqueous suspension of P25 and hectorite. The photocatalytic activity was then measured using methylene blue and phenol. In addition, the reduction of the permeate flow was investigated. It was found that 24% less water passed through the membrane after coating. However, an efficient degradation of the impurities could be proven. The authors stated that the method should be well suited for larger reactors, too.
Dalanta et al. produced a polysulfone membrane with a Co-doped titanium dioxide/silicon dioxide composite [
83]. This membrane was intended to be used for the photocatalytic treatment of petroleum refinery wastewater via filtration and UV light as well as for the removal of foulants on the surface. The membrane was produced via non-induced phase separation. As a reference, membranes with only SiO
2 (M-02), only TiO
2 (M-03), only Co/SiO
2 (M-04), only TiO
2@SiO
2 (M-05), with Co-TiO
2@SiO
2 (M-06), and without any particles (M-01) were prepared.
Figure 26 depicts the degradation rates of COD, NH
3N, and phenol. M-06 exhibited the highest impurity degradation rate. Furthermore, the authors state that the addition of the Co-TiO
2@SiO
2 particles increased the porosity of the membrane and the mechanical stability, among other properties. In summary, the authors claimed a high photocatalytic activity, a pronounced self-cleaning effect of the membrane, and a high water-cleaning efficiency with UV light for their system.
Porley and his team coated glass beads with Bi
4Ti
3O
12-TiO
2 (BTO-TiO
2) using an immersion technique [
86]. The coated beads were intended to be used to purify water from Indian sources into drinking water using sunlight radiation. For the test, water from the various sources was stored in commercial drinking bottles with glass beads. Glass beads without catalyst and glass beads coated only with titanium dioxide served as reference. After 3 h, the authors did not observe any reduction in total suspended solids. It was shown that the untreated water tended to have the highest load of bacteria colony forming units (
Figure 27). In contrast, bacteria degradation was highest with the BTO-TiO
2 catalyst, followed by the TiO
2 catalyst, followed by the setup without catalyst. However, a complete degradation was not achieved. The authors considered the large volume and the resulting mass transport effects as reasons, which could have been improved by moderate mixing.
Horváth et al. invented a water filter based on TiO
2 nanotubes and carbon nanotubes for the removal of bacteria, viruses, and organic matter under solar irradiation [
84]. The structure used is shown in
Figure 28. The TiO
2 nanotubes were fabricated via a heat treatment process. The carbon nanotubes were prepared via CVD. The final membranes were produced via doctor blading. Using a mixture of 9 different contaminants, the capability of the photocatalyst for contaminant removal was demonstrated. The solution was circularly pumped several times; at the beginning a decrease of gabapentin and metformin concentration of about 25% was observed. Subsequently, the concentration increased again due to thermal desorption before decreasing again, but to a smaller extent. The authors suggested that the reason for the weaker decrease was the shorter contact time of a weaker concentrated solution. Furthermore, the treatment of river water was tested. It was shown that bacteria were both mechanically retained and photocatalytically inactivated. In the test, however, the degradation under UV light was stronger than under sunlight. According to Horváth et al. the reactor can be easily up-scaled by increasing the area of the filter.
Faßauer et al. immobilized TiO
2 on a cellular ceramic for wastewater treatment. For this purpose, a ceramic foam with different pore sizes was coated with a TiO
2 suspension in an immersion process. The layer thickness of TiO
2 was up to 100 µm. It was observed that the formation of hydroxyl radicals was highest at medium pore sizes and lower flow rates. The authors mentioned that with a comparatively low energy input compared to other AOP-procedures (Advanced Oxidation Processes), complete degradation of pollutants such as carbamazepine and diclofenac with simultaneous disinfection is possible [
120].