1. Introduction
The European green crab (
Carcinus maenas) is an extremely aggressive invasive species established on North America’s east and west coasts [
1,
2]. The green crab preys on commercially relevant clam and mussel species, which has adversely affected coastal regions ecologically and economically. This predation has decreased soft-shelled clam populations on the east coast of the United States by 40%, representing a loss of
$22.6 million per year in sales [
2]. Adverse effects of this invasive species are not limited to predation. Mature and juvenile green crabs damage important ecosystems by eating eelgrass and digging through the sediment surrounding eelgrass [
3]. These eelgrass beds are a critical habitat, serving as nurseries for juvenile fish, providing protection from native predators, and acting as an essential food resource for diverse species including waterfowl [
4]. The presence of green crabs also poses a threat to the American lobster population through competition over prey [
5].
Unfortunately, hard shelled green crabs are difficult to use in the culinary industry because of difficulties removing meat from this diminutive species. One opportunity to control this species that has been investigated is the establishment of a soft-shell fishery. This fishery could help exert local control over the population of green crab and is considered low barrier to entry due to the use of existing fishing materials and the lack of trapping limits on this species [
1]. In Italy, there are mature soft-shell green crabs selling for as much as €51.14 kg
−1, or about
$27 USD lb
−1 [
1]. Other current uses for the crabs include composting and bait [
6], but the establishment of a soft-shelled industry represents the highest value opportunity for fishers.
Pre-molt green crabs are easily identified and can be stored live until suitable for sale in a soft-shell market. However, a significant portion of the trapped crabs are not suitable for live storage. Although this excess biomass could be sold as bait or composted, the establishment of an edible use for the excess material would command a higher price for fishers. This additional valorization of excess biomass further incentivizes fishers and makes the system more sustainable [
7].
Fermented fish sauce is a clear liquid, brown in color, with a distinct fish flavor [
8], which, in its simplest form, consists of the liquid resulting from the spontaneous fermentation of salted whole anchovies and other fish species [
9]. The fermentation of a fish sauce typically ranges between 6 and 18 months [
8,
10], though duration depends on ambient temperature and local preferences. Fermented seafood sauce is historically a widely used condiment in a large number of cultures, particularly those with Asian influence, and is becoming more common in American kitchens [
11].
Anchovies are commonly used in fish sauce manufacture because of their low value and abundance of protein, with the Peruvian anchovy having up to 20% protein [
12]. Although anchovies are the most commonly used substrate, diverse species including tilapia, sardines, silver barb fish, and freshwater crab have been used in fermented condiment production [
13,
14,
15,
16,
17].
Carcinus maenas has a protein content of about 17% [
18], which could be fermented as a way to utilize this valuable protein in the culinary industry without the need to separate the shell and meat. Additionally, this process is relatively low input with little capital investment needed, making this product accessible for small-scale processing operations or cottage producers. The purpose of this work was to assess the physicochemical properties of existing commercial fish sauce products to establish baseline values for a novel, fermented seafood condiment, and to assess the feasibility of using whole green crab as the substrate for such a product.
2. Materials and Methods
2.1. Preparation of Crab
Green crabs were trapped off the coast of Georgetown, Maine, and transported on ice to the University of Maine (Orono, ME, USA). Live crabs were blast frozen (Southeast Cooler, Lithia Springs, CA, USA) for 1 h at −30 °C, then stored at −20 °C until use. Frozen whole crabs were thawed for 36–48 h at 4 °C before being finely chopped in a Kolsch bowl cutter (UltraSource, Kansas City, MO, USA) and combined with uniodized Kosher salt (Morton Salt, Chicago, IL, USA) at 100 mg g−1, 200 mg g−1, or 300 mg g−1 (w/w). All treatments were prepared separately, in triplicate, and packed into clean, 0.95 L canning jars covered with a double layer of cheesecloth (Pyrm Consumer USA, Spartanburg, SC, USA).
2.2. Fermentation and Sampling
Treatments were incubated at 24 °C for 120 days with intermittent sampling occurring at 60, 90, and 120 days. On each sampling occasion one entire jar from each treatment replicate was utilized (no repeated sampling). The sauce was separated from the solid residue for testing by straining through two layers of non-sterile cheesecloth into 250 mL centrifuge tubes. The filtrate was centrifuged in an Avanti J-E Beckman Coulter centrifuge (Brea, CA, USA) (100× g, 10 min), and the supernatant was collected for microbial and physicochemical testing.
2.3. Determination of Microbial Activity
Crab sauce was serially diluted in 1 g L
−1 peptone (Becton, Dickinson, and Co., Sparks, MD, USA) and spread plated in duplicate on skim milk agar (SMA), which consisted of brain heart infusion agar (Hardy Diagnostics, Santa Maria, CA, USA). It was supplemented with 100 mL L
−1 (
v/
v) aseptically packaged skim milk (Natrel, Quebec, Canada) and 30 mg g
−1 salt (Aqua Solutions, Deer Park, TX, USA; incubated at 37 °C for 48 h) to identify proteolytic bacteria [
19]. The brain heart infusion agar was supplemented with 30 mg g
−1 salt (incubated at 37 °C for 48 h) for total plate count (TPC), and potato dextrose agar (APDA; Alpha Biosciences, Baltimore, MD, USA) was acidified with 0.1 M tartaric acid (Alfa Aesar, Ward Hill, MA, USA; incubated at ambient temperature for 5 day) to isolate fungi. All plates were counted with colony density between 30 and 300, and the microbial population was expressed as log CFU g
−1.
2.4. Determination of Total Volatile Basic Nitrogen (TVBN) and Amine Nitrogen
Total volatile basic nitrogen was measured [
20] via direct distillation with sodium hydroxide. Lab fermented crab sauce sample was homogenized with trichloroacetic acid (Sigma-Aldrich, St. Louis, MO, USA) and centrifuged (1312×
g 20 min). The supernatant was distilled in a micro-Kjeldahl apparatus (Labconco, Kansas City, MO, USA) with sodium hydroxide (Fisher Chemical, Fair Lawn, NJ, USA) and antifoaming agent A (Sigma Aldrich, St. Louis, MO, USA). The distillate was collected in boric acid solution (JT Baker, Center Valley, PA, USA) containing methyl-red (Fisher Scientific, Waltham, MA, USA), a methylene-blue (Sigma Aldrich, St. Louis, MO, USA) indicator, and titrated for a color change with 0.1 N hydrochloric acid (Fisher Scientific, Waltham, MA, USA). TVBN content was expressed as mg 100 mL
−1.
Proteolytic activity drives increased amine nitrogen content [
21]. This measurement is typically used to determine the degree of proteolysis due to activity of endogenous and microbial proteases and can be used to estimate the progress of fermentation. The amine nitrogen was determined using a formol titration published by [
22], with the following slight modifications. A concentration of 0.1 N sodium hydroxide (NaOH) was used for the neutralization of the original sample and formaldehyde. Moreover, 8 mL of formaldehyde was added (Fisher Scientific, Waltham, MA, USA). The titrant used for the mixture of neutralized formaldehyde and neutralized crab sauce sample was 0.05 N NaOH. Data were expressed as mgN 100 mL
−1.
2.5. Determination of pH, Water Activity, and Moisture Content
The pH (Orion Star A111 pH meter, Thermo Scientific, Waltham, MA, USA) was determined through a single, direct reading from each sample. The probe was first calibrated with pH 4, 7, and 10 standards. The water activity values (Aqualab, Pullman, WA, USA) were determined through two direct readings and averaged. The water activity meter was first calibrated with a 0.76 calibration standard. Moisture content (%) was determined using AOAC Method 934.01 [
23] at a vacuum of 20 in Hg.
2.6. Determination of Non-Enzymatic Browning
Non-enzymatic browning was measured according to the method of [
24] with slight modification. One mL of sauce was stirred using a magnetic stir bar and plate with 10 mL of ethanol (500 mL L
−1 v/v Fisher Scientific, Waltham, MA, USA) for one hour. The mixture was then filtered through a 0.45 μm syringe filter (MDI Membrane, Harrisburg, PA, USA) and subjected to an absorbance measurement at 420 nm with a DU 530 spectrophotometer (Beckman Coulter, Brea, CA, USA).
2.7. Determination of Biogenic Amine Content
Biogenic amines in samples and analytical standards were determined using high performance liquid chromatography (HPLC) and the Waters AccQ-FluorTM fluorescent tagging system (Milford, MA, USA), a method developed for the determination of amine compounds in foods. The Agilent model 1100/1200 HPLC system included a quaternary pump, autosampler, column heater, fluorescence detector, and Chemstation™ software. Approximately 1 mL of crap sauce was filtered through a 0.45 μM nylon syringe filter (Cole-Palmer, Vernon Hills, IL, USA). Ten μL of sample filtrates and 10 μL of standards were prepared for HPLC analysis with the AccQ·FluorTM kit and assayed using the HPLC column and eluents supplied with the kit. All procedures included in the kit directions insert were followed, with a slight modification of the HPLC gradient elution. Standard curves were constructed using five concentrations of histamine, agmatine, putrescine, cadaverine, and tyramine (all from Sigma-Aldrich, St. Louis, MO, USA), ranging from 0.557–0.894 mg mL−1 and diluted with HPLC-grade water. Baseline separation of the target analytes was achieved and biogenic amines were identified by comparing retention times from samples with the analytical standards. Peak areas were used to calculate analyte concentrations. Data were expressed as mg 100 mL−1.
2.8. Commercial Fish Sauces
In addition to laboratory-fermented crab sauce, 12 varieties of commercial fish sauce were obtained from local and online retail outlets. These sauces were subjected to the same analyses described above to create a standard for comparison since fermented crab sauce is not commercially available. Commercial sauces were separated into two tiers (
Table 1) according to ingredients (Tier 1 comprised of minimal ingredients suggesting traditionally fermented, higher value product, Tier 2 comprised of sauces containing additional ingredients such as colorants and preservatives) and were compared to each other statistically to identify significant differences. Tier 1 samples, on the basis of higher quality, were identified as better targets for laboratory-fermented sauce and were subsequently compared statistically to day 120 prototypes.
2.9. Statistical Analysis
The data were tested for normality using a Shapiro-Wilks test. Outliers were identified and removed when appropriate. The results were analyzed for variance using multivariate ANOVA for normal data and Kruskal–Wallis test for non-normal data. Tukey’s honestly significant difference (HSD) post hoc test was used to identify statistically significant (p < 0.05) differences among treatments after testing for variance in R Version 3.6.1 (R Studio, Boston, MA, USA).
4. Discussion
Fish sauce is traditionally made through spontaneous fermentation. During spontaneous fish sauce fermentation, proteolytic enzymes break down fish flesh. This proteolysis is induced by endogenous proteases found in the muscles and the digestive tracts of the fish/crab and the activity of natural microbiota. The speed at which this degradation occurs depends on a number of factors including the amount of salt in the formulation and the incubation temperature of the raw materials. The catabolism of proteins yields a varied assortment of nitrogenous compounds responsible for the aroma and flavor of traditional fish sauce [
25]. This spontaneous fermentation was the method used to make a fermented condiment from
Carcinus maenas in this study. The formulations studied consisted of crab and 100 mg g
−1, 200 mg g
−1, or 300 mg g
−1 salt.
In traditional fish sauce fermentation, proteolytic bacteria are expected to be present at populations of almost 4.0 logCFUg
−1 after 4 months [
19,
26]. The proteolytic bacterial population in this study ranged from 2.4–3.5 logCFU g
−1 after 120 days of fermentation. As the fermentation progresses, the enzymes produced by these bacteria catabolize the proteins in the raw material, resulting in the formation of peptides and amino acids, measured in this study as amine nitrogen. Total volatile base nitrogen also increases with time, giving rise to odiferous compounds that drive the use of this metric as an indicator of spoilage in fish [
27]. Because they result from the breakdown of proteins, which characterizes the process of fish sauce fermentation, both of these indices could be expected to increase with increasing fermentation duration (to almost 2400 mg 100 mL
−1 and 600 mg 100 mL
−1, respectively) [
19,
28]. That was not, however, observed in our study. Data in this study suggests that the majority of protein catabolism occurred in the very early stages of the fermentation.
In some instances, depending on the microbiota present in the system, amino acids are decarboxylated to release biogenic amines, such as histamine. Biogenic amine content can be an indicator of product quality and aids in determining acceptability of a commercial sample. A high histamine content specifically can cause scombroid poisoning, which causes rash, swelling, and vomiting [
28]. As a result, in the United States, fish sauce cannot legally contain more than 50 mg 100 mL
−1 of histamine [
29]. Histamine levels were low in experimental product, which could suggest that the native flora of
Carcinus maenas is largely non-histamine producing. Agmatine was not recovered from most commercial samples but was frequently identified in lab fermented sauces, likely due to the difference of arginine content in the starting material. None of the lab fermented samples or commercial samples had a histamine concentration above the legal limit.
Water in foods drives a number of degradative processes. Water activity measures the amount of free water available for bacterial growth [
30]. Most pathogenic bacteria are unable to grow at a water activity below 0.9 [
31], indicating that vegetative pathogens are unlikely to pose significant food safety concerns for this fermented crab product, particularly in the higher salt formulations, which both had water activity values well below 0.8.
There is very little information in the literature regarding the sensory aspects driving acceptability of fermented fish sauces. As a result of this fact, we chose to complete a small scale survey of commercial products in order to orient the experimental crab sauce in comparison to potential physicochemical targets. The resulting fermented crab condiment looked and smelled similar to the commercial fish sauces in that it was a dark brown color and smelled like fermented seafood. The pH was higher in all lab samples than the commercially available samples, most likely due to the higher levels of lactic acid bacterial population associated with fish sauce fermentation [
17]. There were no differences between the lab and commercial samples in amine nitrogen content, which shows that the degree of proteolysis that occurred in the lab samples was comparable to the commercial samples. Comparable levels of browning suggest that the color of the experimental crab sauce has the potential to meet current consumer expectations. Levels of TVBN and moisture (in all salt formulas) were also similar to commercial product. However, better characterization of the first 60 days of fermentation is warranted. Likewise, consumer acceptability testing is needed in order to assure the palatability of a green crab sauce. Additional investigation should also assess whether the process could be accelerated or consumer appeal could be increased by modification of formula or process alterations.