1. Introduction
Soybean is a major focus of current research owing to its strong cholesterol-lowering effects [
1]. The predominance of soy protein, as well as specific soy peptides, and the content of isoflavones and saponins in soybean are thought to influence the cholesterol-lowering response [
2,
3]. A soy protein-rich diet has been shown to reduce cholesterol levels in patients with hypercholesterolemia [
4]. The cholesterol-lowering effects of soy protein were first reported as early as 1967 in the Asahi Shimbun in Japan [
5] and have been investigated in clinical settings for more than 50 years. In 1995, a meta-analysis of 31 trials, involving 564 participants, reported that soy protein resulted in an estimated 12.9% decrease in low-density lipoprotein cholesterol (LDL-C) levels [
6]. In addition, we have previously demonstrated that 7S globulin has excellent cholesterol-lowering effects and have identified a large number of α’ subunits. High doses of the α’ subunit of 7S macroglobulin can reduce the plasma cholesterol and triglyceride levels in rats with hypercholesterolemia, with similar efficacy to a 10-fold amount of clofibrate [
7,
8,
9].
Soy protein isolate (SPI) is a complete protein with an ideal amino acid profile, comprising essential amino acids, such as lysine and methionine, and non-essential amino acids, such as arginine and glutamine. It is the purest form of protein in soybean, with the minimum protein content of 90% (dry weight), and is obtained by extracting soluble proteins and removing non-protein components [
10]. SPI is prepared by dissolving soymeal-derived protein at a high pH, collecting the supernatant via centrifugation, and reprecipitating the protein in the supernatant at the isoelectric point [
11,
12,
13]. To date, several methods have been used to isolate proteins from plants [
14,
15]. The most common methods of extracting SPI primarily include alkaline solubilization with acid precipitation, ethanol extraction, fermentation, enzymatic extraction, and ion exchange membrane-based separation [
16]. Alkaline solubilization and acid precipitation are the predominant extraction methods, and varying conditions in these methods may affect the yield and quality of SPI. In particular, the pH is one of the most important factors in alkaline extraction. Acidic amino acids tend to ionize in an alkaline environment; therefore, an extremely high pH may reduce the quality of SPI [
17]. In addition, several other factors, such as the temperature, extraction time, and material-to-liquid ratio, may affect the yield and quality of SPI. In acid precipitation, the highest yield of precipitated proteins is reported to be achieved at a pH of 4.5 [
18].
Soy protein products, especially SPI, have been widely used as food ingredients owing to their nutritional and functional properties [
19]. The most commonly used form of SPI is soy protein powder [
6]. SPI has excellent emulsifying, gelling, foaming, and film-forming properties and is considered a safe and stable food additive [
20]. The water-holding capacity (WHC) of SPI directly determines the flavor, texture, and composition of the product and is closely associated with the preservation of freshness and shape during food storage [
21]. The WHC of SPI is superior to that of protein extracted from quinoa [
22]. SPI has a good oil-binding capacity (OBC), another important factor contributing to food’s flavor and texture; therefore, it can be added to meat products to stop fat loss and maintain shape [
23]. In addition, SPI can be used to create fine and stable foams in cake batters and increase the fluffiness of bread. It has good foaming stability, which is beneficial to the expansion and stability of cakes [
24,
25,
26]. Gel formation, a functional property of proteins, has received substantial attention in recent years owing to its role in maintaining the texture and sensorial perceptions of food products [
27,
28]. The structural matrix of gels is used to preserve water, flavor, sugar, and ingredients [
29].
DND358 is a new hypocholesterolemic soybean cultivar lacking a subset of allergenic protein subunits, developed through a three-way cross [
30]. We have previously shown that the cholesterol-lowering effects of soy protein powder prepared from defatted DND358 soy flour, are similar to those of fenofibrate, which is a lipid-lowering drug [
31]. Based on these findings, this study aimed to optimize the extraction method of DND358-SPI, evaluate the processing adaptability of DND358-SPI, and provide a theoretical basis for the use of DND358-SPI in various types of processed foods.
2. Materials and Methods
2.1. Experimental Materials
The Dongnong47 (DN47), Dongnong42 (DN42), and Heihe43 (HH43) soybean varieties, which contain all 7S and 11S subunits, were used in this study. DN47 is a high-oil soybean variety, DN42 is a high-protein soybean variety, and HH43 is a universal soybean variety. In addition, Dongnongdou358 (DND358), which lacks 7S α subunits and G1, G2, and G4 11S subunits, was also used. These soybean cultivars were planted in a field at the Northeast Agricultural University Experimental Station (Harbin, China) during 2023. All experimental materials were provided by the Northeast Agricultural University.
2.2. Preparation of SPI
Soybeans were ground in a flour milling machine, and the flour was defatted two times. The defatted flour was dissolved in deionized water at a ratio of 1:10 (w/v) and shaken at 50 °C for 50 min, with the pH adjusted to 8.5. This suspension was centrifuged at 8000× g for 20 min at 4 °C, followed by the collection of the supernatant. The protein in the supernatant was precipitated at a pH of 4.5, and the resulting precipitate was resolubilized in deionized water at 50 °C and a pH of 7. The protein solution was stored at −80 °C for 24 h, followed by freeze-drying.
2.3. SDS-PAGE Analysis of SPI
A total of 0.01 g of freeze-dried SPI powder was dissolved in SDS sample buffer (comprising 2% SDS, 5% 2-mercaptoethanol, 10% glycerol, 5-M urea, and 62.5-mM Tris). After the solution was centrifuged at 15,000× g, 4.5% stacking and 12.5% separating polyacrylamide gels were used to separate the proteins in 10 µL of the supernatant. The separated proteins were stained with Coomassie Brilliant Blue R 250, and the gels were scanned using the SHARP JX-330 scanner (Amersham Biosciences, Baie d’Urfe, Quebec, Canada). The levels of each subunit of the 7S and 11S proteins were calculated as the percentage of the area of the subunit with respect to the total 7S or 11S area.
2.4. Isoflavone Analysis
HPLC was used to detect three isoflavones, namely daidzein, glycitein, and genistein, in SPIs derived from the four soybean cultivars. Briefly, a total of 0.25 g of soybean flour was dissolved in 10 mL of 80% HPLC-grade methanol in water. The solution was incubated in a water bath at 65 °C for 2 h with constant stirring. After the solution was cooled to room temperature, it was incubated with 0.3 mL of 2-M sodium hydroxide on a shaker at room temperature for 10 min. The solution was mixed with 0.1 mL of glacial acetic acid, and a final volume of 5 mL was obtained by adding methanol. Subsequently, 0.4 mL of water was added to 0.5 mL of the supernatant, and a final volume of 1 mL was obtained by adding methanol. After this solution was centrifuged at 1500 rpm for 10 min, the supernatant was passed through a 0.2 nm membrane filter and collected in fresh bottles for liquid chromatography. Each sample was analyzed in triplicate. For chromatography, the Inertsil ODS4 column (4.6 mm × 250 mm, 5 µm) was used at 40 °C, with mobile phase A consisting of water, methanol, and acetic acid (44:5:1, v/v/v) and mobile phase B consisting of methanol and acetic acid (49:1, v/v). Chromatography was performed with the following parameters: wavelength, 260 nm; flow rate, 1.0 mL/min; and sample volume, 10 µL.
2.5. Detection of Amino Acids
The content of 7 essential amino acids, namely Met, Val, Lys, Ile, Phe, Leu, and Thr, and 10 non-essential amino acids, namely Asp, Ser, Glu, Gly, Ala, Cys, Tyr, His, Arg, and Pro, in four different SPIs was evaluated. To estimate the protein content, the nitrogen content was evaluated and multiplied by a conversion factor of 6.25. The total amino acids were extracted from seed meal hydrolyzed in 6-M HCl for 22 h in sealed evacuated tubes in boiling water maintained at 110 °C. The amino acid compositions of the hydrolysates were determined using the L-8800 amino acid analyzer (Hitachi, Tokyo, Japan). To extract the free amino acids, 5.00 g of seed meal (soybean seeds were collected using the sample quartile method, fully dried, ground using a milling machine, filtered through a 0.25 mm sieve, and thoroughly mixed) was finely homogenized in 30 mL of sulfosalicylic acid (10 g/100 mL) and disrupted ultrasonically for 30 min. Subsequently, the sample was centrifuged at 5000× g for 5 min, and the supernatant was passed through a 22 µm GD/X sterile disposable syringe filter. The filtrate was analyzed using the L-8800 amino acid analyzer, and the concentration of amino acids was calculated as follows: g/16-g N in the test protein sample divided by g/16-g N in the scoring pattern.
2.6. Single-Factor Experiments and Orthogonal Test
Single-factor experiments were used to assess the effects of four factors (pH, temperature, time, and material–liquid ratio) on the extraction of DND358-SPI. The pH was set at 8.0, 8.5, 9.0, 9.5, and 10.0. The temperature was set at 40 °C, 45 °C, 50 °C, 55 °C, and 60 °C. The extraction time was set at 40 min, 50 min, 60 min, 70 min, and 80 min, and the material-to-liquid ratio was set at 1:10, 1:12.5, 1:15, 1:17.5, and 1:20.
The suitable ranges for the pH, temperature, time, and material-to-liquid ratio were obtained based on single-factor experiments. Subsequently, we designed a four-factor, three-level L9 (34) orthogonal test to analyze the factors affecting the rate of SPI extraction from DND358. The extraction rate of the protein was used as an evaluation index to determine the highest extraction rate of DND358-SPI under different conditions. Three replicates were used for both experiments.
2.7. Water-Holding Capacity
The WHC was determined using the method described by Beuchat (1977) [
32], with slight modifications. A total of 1 g of the sample was dissolved in 20 mL of water in a pre-weighed 50 mL centrifuge tube, and the solution was centrifuged at 10,000 rpm/min for 5 min to extract the supernatant. If no supernatant was extracted, more water was added and centrifugation was continued until a supernatant appeared. Subsequently, the sediment in the centrifuge tube was weighed after the removal of the supernatant, and the WHC was calculated using the following formula:
In the abovementioned equation, m1 represents the weight of the sediment (g) and m represents the weight of the original sample (g).
2.8. Oil-Binding Capacity
The OBC was determined using the method described by Beuchat (1977) [
32]. Briefly, a total of 2 g of the sample was mixed with 20 mL of soybean oil in a pre-weighed 50 mL centrifuge tube. After the mixture was centrifuged at 3000 r/min for 10 min at room temperature, the supernatant was removed and the residue was weighed. Subsequently, the OBC was calculated using the following formula:
In the abovementioned equation, m1 represents the weight of the sediment (g) and m represents the weight of the original sample (g).
2.9. Emulsification Property
The emulsifying property of SPI was determined using the method described by Klompong et al. (2007) [
33]. Briefly, 10 mL of soybean oil and 30 mL of 2% protein solution were mixed using a magnetic stirrer at 400 rpm/min for 2 min. The pH was adjusted to 7.0, and the solution was homogenized at 20,000 rpm/min for 1 min. Subsequently, 50 μL of liquid from the bottom of the solution was aliquoted and mixed with 5 mL of 0.1% SDS at 0 min and 10 min. The absorbance was measured at 500 nm. The emulsifying activity index (EAI) and emulsion stability index (ESI) were calculated using the following formulas [
33]:
In the abovementioned equations, F represents the volume fraction of oil in the emulsion (0.25), m represents the weight of SPI (g), and A10 and A0 represent the absorbance of the protein emulsion at 500 nm at 10 min and 0 min, respectively.
2.10. Foaming Capacity and Stability
A total of 2 g of SPI was mixed with 100 mL of distilled water on a magnetic stirrer at 400 rpm/min for 2 min. The pH was adjusted to 7.0, and the solution was homogenized at 15,000 rpm/min for 2 min. The solution was immediately transferred to a 250 mL measuring cylinder and allowed to stand for 20 s. Subsequently, the foaming capacity (FC) was calculated using the following formula [
33]:
In the abovementioned equation, V1 represents the volume before stirring (mL), whereas V2 represents the volume after stirring (mL).
The stirred samples were allowed to stand for 30 min at room temperature, and the foaming stability (FS) was calculated using the following formula:
In the abovementioned equation, V1 represents the volume before stirring (mL), whereas V3 represents the volume after standing (mL).
2.11. Gelation Ability
A total of 34 g of SPI was transferred to a beaker and mixed with 200 mL of distilled water. A glass rod was used to stir the mixture until the SPI was dissolved uniformly, followed by homogenization at a high speed for 2 min. The beaker was sealed with plastic wrap and incubated in a water bath at 100 °C for 10 min. After the beaker was removed and immediately cooled to room temperature, 0.06 mol/L gluconolactone was added and the solution was homogenized at 20,000 rpm/min for 40 s. The homogenized solution was poured into molds, which were sealed with plastic wrap and incubated in a water bath at 80 °C for 30 min. Subsequently, the molds were immediately placed in an ice bath to cool them to room temperature. The samples were slowly separated from the molds and transferred to trays, stored at −20 °C for 24 h, and analyzed for gelation using the CTX texture analyzer (Ametex Brookfield, Middleborough, MA, USA).
2.12. Statistical Analysis
All data were expressed as the mean ± standard deviation (SD). One-way analysis of variance (ANOVA) followed by the post hoc Tukey HSD test was performed to estimate the differences among the groups. The IBM SPSS Statistics software (version 22.0) was used for statistical analysis. A p-value of <0.05 was considered statistically significant.