The Digital Revolution in the Bakery Sector: Innovations, Challenges, and Opportunities from Industry 4.0
Abstract
:1. Introduction
2. Methodology
2.1. Design and Search Strategy
- Source Type: Peer-reviewed articles, book chapters, review articles, and conference papers are prioritized for academic credibility, comprehensive insights, and relevance to ongoing research in digitalization and bakery industries.
- Document Availability: Checks whether the full text of the document is accessible for reading. Only documents that are fully accessible and provide detailed information are included in the review. Documents with only abstracts, summaries, or restricted sources are excluded because they do not provide sufficient data for a detailed analysis of the topic.
- Relevance for digitalization in the bakery industry: This criterion evaluates whether the document addresses digitization aspects that are relevant for the bakery industry and focuses on automation, Industry 4.0 technologies, digital innovations, and digitization of the supply chain. Only sources that are directly related to the intersection of digital technology and baked goods or supply chain processes are included to align with the goals of the study.
2.2. Selection Criteria
2.3. Descriptive Analysis
3. Discussion of Results
3.1. Technological Innovations in the Bakery Industry (RQ1)
3.1.1. Automation and Robotics
3.1.2. Blockchain
3.1.3. Wireless Sensor Networks
3.1.4. Digital Platforms
3.2. Challenges and Strategies (RQ2)
3.3. Future Outlook (RQ3)
4. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
References
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Focus Area | Application Purpose | Ref. | Focus Area | Application Purpose | Ref. |
---|---|---|---|---|---|
Commercial bakery | Tracking unsold baked goods | [26] | Ergonomics, automation, and logistics | Improve the safety and productivity of workers | [27] |
Drying-cooling process | Automation of Carasau bread production | [28] | Bakery | Real-time process control | [29] |
Value chain | Improving efficiency through digital services | [16] | Supply chain | Digitalisation of LCA | [5] |
Small and medium Enterprises | A robot used for the movement of dough | [30] | Family firms | Customer interactions, delivery, and marketing | [17] |
Bakery cashier’s point-of-sales | Detection, classification, and receipt generation | [31] | Carasau bread production | Quality control | [32] |
Bread supply chain | Bread quality evaluation | [9] | Bakery retail | Product identification and face recognition system | [33] |
Production process | Process monitoring | [34] | Carasau bread manufacturing | Process monitoring | [35] |
Baking stage | Classification of browning degree of bread | [36] | Traditional bakery | Traceability system | [19] |
Bakery store | Automation, self-payment cashiers | [37] | Pilot-scale electric oven | Baked food evaluation | [38] |
Dough formulations | Automatic segmentation of porous bread dough | [39] | Bakery | Production, management, and product delivery | [40] |
Sale point | Bakery assistant robot | [41] | Bakery | Plant control | [42] |
Dough Fermentation | Monitoring of the fermentation process | [43] | Carasau bread production | Improvement in the hardware and software module | [44] |
Monitoring of leavening | Development of a microwave inline system | [45] | Breads and bakery products | Food Choice Questionnaire digitalization | [46] |
Food outlets | Digitalization of local food environments | [18] | Bakery | Optimization of the bread-making process | [47] |
Bread production | Assessment of aromatic compounds | [48] | Carasau bread | Automation of quality monitoring | [47] |
Aspect | Artisan Bakeries | Large-Scale Producers | Major Differences |
---|---|---|---|
Supply chain | Manual inventory control and limited supplier networks [31,82] | Integration of advanced systems [83] | Artisans depend on informal ties; industrial producers leverage scalable digital systems |
Digital system | Limited budgets for adopting advanced digital tools and systems [84] | High initial costs but strong financial capacity to invest [13] | Small bakeries face greater challenges with affordability and expertise than large producers |
Skill gaps | Limited digital literacy among owners and staff [30,43,85] | Need for specialized staff to manage and maintain complex systems [8,86] | Artisans need basic training, while industrial producers need specialist knowledge |
Customer interaction | Difficulty in establishing an online presence and digital marketing [33] | Opportunity to leverage big data analytics for customer insights [75] | Artisans prioritize local loyalty; industries navigate diverse markets |
Regulatory compliance | Challenges in implementing digital traceability for compliance [87] | Pressure to meet global standards often drives major system upgrades [13] | Artisans face knowledge gaps; large producers tackle complex global regulations |
Personalization and adaptability | Personalization is key, but resources for scalable digital tools are lacking [88] | Automation drives mass customization through data [69,89] | Artisans prioritize personal touch; industrial producers focus on flexibility at scale |
Cybersecurity | Cybersecurity measures are not widely known or used [90] | Substantial investment in safeguarding sensitive data [19] | Artisans often neglect cybersecurity, while industrial producers see it as vital |
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Melesse, T.Y.; Orrù, P.F. The Digital Revolution in the Bakery Sector: Innovations, Challenges, and Opportunities from Industry 4.0. Foods 2025, 14, 526. https://doi.org/10.3390/foods14030526
Melesse TY, Orrù PF. The Digital Revolution in the Bakery Sector: Innovations, Challenges, and Opportunities from Industry 4.0. Foods. 2025; 14(3):526. https://doi.org/10.3390/foods14030526
Chicago/Turabian StyleMelesse, Tsega Y., and Pier Francesco Orrù. 2025. "The Digital Revolution in the Bakery Sector: Innovations, Challenges, and Opportunities from Industry 4.0" Foods 14, no. 3: 526. https://doi.org/10.3390/foods14030526
APA StyleMelesse, T. Y., & Orrù, P. F. (2025). The Digital Revolution in the Bakery Sector: Innovations, Challenges, and Opportunities from Industry 4.0. Foods, 14(3), 526. https://doi.org/10.3390/foods14030526