1. Introduction
Eggs are a popular food choice in daily life and an excellent source of nutrients [
1,
2]. The major pathogenic microorganism associated with eggs is
Salmonella spp. Salmonellosis associated with eggs is frequently reported in many countries [
3]. In Taiwan, 77% of confirmed
Salmonella cases were associated with eggs (TCDC, 2011). Among more than 2000 serovars,
S. enterica serovar Enteritidis (S. Enteritidis) is the most frequently occurring serovar in eggs and egg products [
4,
5,
6]. Thus, inactivating
Salmonella on egg surfaces is a necessary process. Currently, the most common practice used to disinfect and clean the surface of shell eggs is washing with 100–200 ppm chlorinated water, alkaline detergent (such as quaternary ammonium salts), hot water, or steaming at 5–10 °C above the egg’s surface temperature. Chlorinated water is the most commonly used method, because of its relatively low cost and high efficacy. However, chlorine is not stable in high temperatures, and easily reacts with organic substances to form a potential carcinogen, trihalomethane [
7]. In addition, modern consumers perceive chemical food treatments negatively. Thus, a novel technique to disinfect and clean shell eggs without chemical residue is strongly needed.
Non-thermal plasma is a novel physical method to disinfect microorganisms on foods without compromising sensory characteristics. Plasma ionizes the gas to generate charged particles, electric fields, ultraviolet (UV) photons, reactive nitrogen-oxygen (RNS), and reactive oxygen species (ROS), which are able to inactivate microorganisms [
8]. Applying the plasma jet inside water, the charged particles, ROS, and RNS generated from gas ionization describe those which were previously easily dissolved in water. In addition, plasma also ionized the water to produce charged particles and ROS. These substances and the reaction products of these substances were effective antimicrobial agents. The substances are relatively non-stable and degrade rapidly, thus leaving no chemical residue [
9,
10]. This type of water is called plasma-activated water (PAW), which has been reported to inactivate foodborne pathogens on food-contact surfaces and food items without a negative impact to the environment and human health [
8]. Several examples of using PAW to inactivate microorganisms on food have been reported, which include mushroom [
11], strawberry [
12], bean sprout [
13], Korean rice cake [
14], egg [
15], and cabbage [
16].
In past studies, several substances generated by the reactions of RNS and ROS in PAW were suggested to be the key agents in inactivating bacteria [
17]. These agents included hydrogen peroxide (H
2O
2), singlet oxygen (O), nitrite (NO
2−), and nitrate (NO
3−). However, these potential antibacterial agents were not measured in the previous examples of using PAW on food items. Additionally, the amount of PAW used was relatively small (100–200 mL). Increasing the amount of PAW is a critical step towards industrial applications. Therefore, the objectives of this research were to evaluate the efficacy of larger amounts of PAW on shell eggs and investigate the potential antibacterial mechanism of PAW. To achieve these goals, different quantities of plasma generators and air flow rates were used in various amounts of water to obtain the optimal condition to inactivate
S. Enteritidis on eggs. The concentrations of hydrogen peroxide (H
2O
2), ozone (O
3), nitrite (NO
2−), and nitrate (NO
3−) in PAW was determined. The spectrum of plasma and the existence of singlet oxygen (O) were measured. Lastly, damage of the PAW-treated bacterial cells was observed under a scanning electron microscope.
2. Material and Methods
2.1. Preparation of Bacterial Suspension
The most commonly occurring pathogen associated with eggs, Salmonella enterica subsp. enterica serovar Enteritidis (ATCC 13076, Bioresource Collection and Research Centre, Taiwan), was used. This bacterium was maintained on tryptic soy agar (TSA) and confirmed by the selective media, xylose lysine deoxycholate agar (XLD). Fresh working culture was prepared by inoculating in tryptic soy broth (TSB), then incubated at 37 °C for 18–20 h consecutively, twice. Bacterial population density was maintained at a 1.0–1.5 optical density at 600 nm (OD600), which was approximately 9 log CFU/mL. The media used in this study were all purchased from Difco Laboratories (Detroit, MI, USA).
2.2. Preparation of Plasma-Activated Water (PAW)
The device of the non-thermal atmospheric plasma generator was assembled by the Aerothermal and Plasma Physics Lab. (APPL), Department of Mechanical Engineering, National Chiao Tung University (Hsingchu, Taiwan). The major components of the system included a high-voltage power supply, an air pump, and an atmospheric pressure plasma jet (APPJ) (patent, US10,121,638B1) generator. During the study, single or duplicate system(s) were used to evaluate the effect of plasma jet quantities. This system was specifically designed to operate an electrode beneath the water surface to generate PAW. Atmospheric air was pumped into the electrode by the air pump, which also controlled the air flow rate. As per the previous study [
15], reverse osmotic (RO) water was used as the water source. The voltage, frequency, pre-activation time, and power were set at 3.0 kV, 16 kHz, 20 min, and 60 Watts, respectively. The duplicate system used in this study is shown in
Figure 1.
2.3. Inactivation of Salmonella spp. on Eggs by PAW
Eggs were obtained from a commercial egg farm with its own brand name. All testing eggs were unwashed and laid less than 2 days before testing. Only the eggs without surface debris, such as feces or other litter, were used. The chosen eggs were thoroughly washed by sterilized water, wiped by sterile paper, and then air-dried in a laminar hood. The washed egg was placed into a sampling bag with 100 mL phosphate buffer saline (PBS, pH 7.2). After being completely hand-rubbed for 2 min, decimally serial dilution and spreading on plate count agar (PCA) were used to check the presence of bacteria. Absence of
Salmonella was confirmed based on the official method of the US Food and Drug Administration [
18], in which the washed egg was placed into a sampling bag containing 225 mL lactose broth, then incubated at 37°C for 24 h. Tetrathionate (TT) broth and Rappaport-Vassiliadis (RV) broth were used as selective enrichment broth following the incubation of lactose broth. Selective agar media were xylose lysine deoxycholate (XLD), Hektoen enteric (HE), and bismuth sulfite (BS), which were used after the incubation of the selective enrichment broth. Before testing, S. Enteritidis (SE) culture was centrifuged at 5000×
g for 5 min at 4 °C and resuspended in new TSB to achieve a population at 2–3 × 10
9 CFU/mL. One hundred μL bacterial suspension was placed onto the surface of each egg in 33–35 drops, then air dried for 20–30 min. The inoculated eggs of the treatment group were transferred into a beaker containing pre-activated PAW. Different combinations of the operating parameters, such as air flow rate, water amount, treatment time, and plasma generator quantity, were tested to obtain the optimal conditions (
Table 1). The treated egg was transferred into a sterile sampling bag with 100 mL of PBS, then gently rubbed by hand for 2 min. After being decimally serial-diluted, 0.1 mL of the PBS was spread onto PCA. The plates were incubated at 37 °C for 18–24 h, and triplicate plates were used for each dilution. Two to three colonies on a PCA plate which were randomly re-streaked onto XLD agar to confirm the recovered bacteria were
Salmonella. Inoculated eggs washed with the same amount of sterile RO water with the same time were used as the water washing control. Inoculated eggs without washing were used as the negative control [
15].
2.4. Measurement of pH, Oxidative-Reductive Potential (ORP), Hydrogen Peroxide (H2O2), Ozone (O3), Nitrite (NO2−), and Nitrate (NO3−) of PAW
The values of pH, oxidative-reductive potential (ORP), conductivity, hydrogen peroxide (H2O2), ozone (O3), nitrite (NO2−), and nitrate (NO3−) were determined to investigate the physio-chemical characteristics of PAW.
2.4.1. Measurement of pH and Oxidative-Reductive Potential (ORP)
The values of pH and oxidative-reductive potential (ORP) were measured by a pH/ORP meter (PC-200, Cole-Parmer, Vernon Hills, IL, USA) connected with a pH or ORP probe (serial 100 probe, Cole-Parmer).
2.4.2. Measurements of Hydrogen Peroxide (H2O2)
The concentration of H2O2 at each treatment time, 30, 60, and 90 s was measured according to the method of the Department of Health and Welfare, Taipei City, Taiwan (2013). Five mL of PAW was collected immediately after treatment and mixed with 0.1% o-phenylenediamine (OPD) in citric acid buffer (pH 5.0). After reacting for 10 min, 1 mL 10 N sulfuric acid was added, and absorbance at 490 nm was recorded. The H2O2 concentrations were determined by comparing with the standard curve ranging from 0 to 6.0 mg/L. The absorbance at 490 nm was adjusted by using sterile RO water as the testing sample.
2.4.3. Measurement of Ozone (O3)
Ozone concentrations at each treatment time, 30, 60, and 90 s, were determined by Ozone AccuVac® Ampuls (0–1.5 mg/L) in a handheld colorimeter (DR900, HACH, Loveland, CO, USA). Following manufactural instruction, 40 mL PAW was sampled immediately after treatment and the ampule containing the reagents was placed into the tilted PAW sample. After the ampule was filled with PAW, it was sealed by a rubber stopper and shaken until the reagents totally dissolved. After reacting for 1 min, the concentrations were measured in the colorimeter. Sterile RO water was used as the blank.
2.4.4. Measurement of Nitrite (NO2−), and Nitrate (NO3−)
The concentrations of nitrate and nitrite at each treatment time, 30, 60, and 90 s were measured by Nitrite Reagent Powder Pillows (2–250 mg/L NO2−, and 0.3–30 mg/L NO3−) in a handheld colorimeter (DR900, HACH, Loveland, CO, USA). As per the manufactural instructions, 10 mL of PAW was sampled and mixed with the powder pillows. After reacting for 5 min, the concentrations of NO2− and NO3− were determined in the colorimeter. Sterile RO water was used as the blank.
2.5. Measurement of the Optical Characteristics of Plasma by Optical Emission Spectroscopy (OES)
The optical characteristics of the plasma jet in the water was measured by an emission spectroscope (SP-2500, Acton Research, Acton, MA, USA). A plasma jet was placed beneath the water surface in a quartz tube. Plasma was discharged beneath the water. A fiber optics cable connected with the spectroscope was used to measure the optical signals with wavelengths between 200 to 850 nm.
2.6. Detection of Reactive Oxygen Species (ROS) by Electron Paramagnetic Resonance (EPR)
The generation of ROS in the PAW was determined by the reaction of superoxide, as well as superoxide-related formations of hydroxyl radicals within the spin trap of DMPO (5,5-dimethylpyrroline-N-oxide). Magnetic fields strength (G) of the sin trap was detected by an electron paramagnetic resonance (EPR) spectrometer (EMXplus-10/12/P/L system, Bruker Inc., Billerica, MA, USA). PAW was generated on site, and 1 L RO water was activated for 20 min using two plasma jets with an air flow rate at 10 slm. After 20 min activation, 1 mL PAW was collected at 30, 60, and 90 s with the plasma jets were still acting. After mixing with 20 μL of 1 M DMPO, the samples were immediately measured by EPR. RO water added with the same amount of DMPO was used as the control [
19].
2.7. Observation Under Scanning Electron Microscope (SEM)
The inoculated eggs were treated with PAW for 60 or 90 s in 1 L PAW, as described previously, and unwashed inoculated eggs were used as the control. After treatment, eggshells were collected, and the inner membrane was removed. The shells were immersed in a phosphate buffer containing 2.5% glutaraldehyde at 4 °C for 2 h, then further washed three times with phosphate buffer and deionized water. The washed shells were soaked in gradually increasing concentrations of ethanol solutions (50%, 70%, 80%, 90%, and 95%). The dehydrated eggshell was further treated at −20 °C for 2 h, then −80 °C for 12 h. Finally, the shell samples were freeze-dried for 4 h, then stored in a desiccator before SEM observation. The samples were observed under a Quanta 200 Environmental Scanning Electron Microscope (Thermo Fisher Scientific, Waltham, MA, USA).
2.8. Statistical Analyses
Each treatment had triplicate samples, and all experiments were conducted at least twice. Data were analyzed by using one-way ANOVA and Duncan’s test was used for post hoc analysis. The significant differences between treatments were set at p < 0.05. All statistical analyses were conducted by using an IBM SPSS program (Version 22.0, St. Armonk, NY, USA).
4. Discussion
Increasing the water volume is an essential step for practical use of PAW. In this study, the water volume increased to 1 L which was larger than most studies using PAW to inactivate foodborne pathogens on foods [
15,
20,
21,
22,
23]. Among the reports that used 1 L of water, Han et al. (2020) used two plasma jets in 1 L of distilled water for 20 min, then treated Korean rice cakes for 20 min [
14]. Choi et al. (2019) used a device containing 12 pins of discharged plasma over the surface of 1 L of distilled water for 30, 60, and 120 min, then treated cabbages for 10 min [
16]. Lastly, Liu et al. (2020) submerged 28 acting plasma jets in 1 L of distilled water for 10 min, then treated fresh-cut apples for 5 min [
24]. In this study, two plasma jets were used to activate 1 L of PAW that was able to inactivate more than 3 log SE on egg surfaces after 60 s treatment. The number of plasma jets used was less, and the sample treatment time was also shorter than previous studies at the same water volume. Thus, the use of electrical energy in this study was more efficient.
Several PAW studies combined PAW treatment with mild heat (50–60 °C) to enhance antibacterial activity. In the study on cabbages [
16], treatment with the PAW activated under 120 min (PAW-120) for 10 min was able to reduce 2.0, 2.2, 1.8, and 0.9 log for mesophilic bacteria, lactic acid bacteria, yeast and mold, and coliform, respectively. Subsequent treatment in distilled water at 60 °C for 5 min resulted in greater pathogen reduction. When the cabbage was inoculated with
L. monocytogenes and
Staphylococcus aureus, 3.4 and 3.7 log reduction was obtained, respectively, after the combined treatment of PAW-120 and 60 °C water. Xiang et al. (2020) applied 30 mL of APW at 50–55 °C for 30 min to treat grapes and obtained more than 5 log reduction of
Saccharomyces cerevisiae. During this research, the PAW temperature raised naturally to 40–42 °C for all treatments. Thus, the treatment temperatures of this study were lower than the previous studies, in which 50–60 °C [
16] and 50–55 °C [
21] were used for treating cabbage and grapes, respectively. The PAW temperature was mainly affected by the type of plasma, number of plasma jets, and treatment time. Generally, the temperature was lower when using noble gas, such as argon, instead of regular air [
9]. Longer treatment time and a higher number of plasma jets induced higher temperatures [
15,
17]. In this study, the temperature of smaller-volume PAW (250 mL) was slightly higher than large-volume PAW (1000 mL). However, the temperature difference was not significant, and all were within the range of 40–42 °C. Unlike many other food items, the temperature of the egg washing solution must be higher than the temperature of the egg surface to prevent the infiltration of surface bacteria into the egg [
25]. Therefore, the PAW temperature used in this research was in the same temperature range used in commercial egg washing. The RO water used in the controls were also raised to the same temperature as the PAW. The RO control groups obtained a SE reduction of around 1 log when washed at 40–42 °C. In a preliminary study, the same amount of SE reduction was achieved when 25–28 °C RO water was used. Thus, the SE reduction obtained from PAW treatments was caused by the PAW, and not the elevated temperature at 40–42 °C.
The main mechanisms of PAW to inactivate microorganisms were reported to be the creation of reactive oxygen species (ROS), reactive nitrogen species (RNS), and UV light [
26]. In this study, the existence of ROS was detected by EPR. The photo spectrum showed that the majority of the light generated by the plasma was within the range of UV light. It has been reported that the UV light generated from the acting plasma under water contributed to the bacterial inactivation [
27]. The ROS generated during the PAW activation was also confirmed by previous studies [
19]. Moreover, Wu et al. (2017) demonstrated that adding H
2O
2 simultaneously enhanced the bactericidal activity and the intensity of the magnetic field, which provided a direct connection between the existence of ROS and the bactericidal ability of PAW [
19]. In our study, the EPR results also showed that higher intensity was obtained from 60 and 90 s of treatment time compared to 30 s, which corresponded with the antibacterial results. The majority of ROS are hydrogen peroxide (H
2O
2) and oxygen molecules containing unpaired electrons, such as atomic oxygen (O), ozone (O
3), superoxide (O
2−), hydroxyl radicals (OH
●), and singlet oxygen (
1O
2). Nitrate and nitrile were the major products of the reaction between RNS and these active oxygen molecules [
28]. The production of these substances result in the increase of ORP and the decrease of pH [
28,
29]. Thus, ORP and pH values were used in many studies [
17,
19,
28,
30] to monitor the antibacterial activity of PAW, including our previous study [
15]. In this study, the increase of ORP values and decrease of pH values became less as more water was added in PAW activated by one plasma jet. In contrast, the ORP and pH values were not significantly different between various water volumes in the PAW activated by two plasma jets. These results corresponded with the efficacy of SE reduction. When the PAW was activated with two jets in 1 L of water at 6 or 10 slm, the higher air flow rate not only diminished the ORP values, but also the O
3, H
2O
2, and NO
2− concentrations, particularly the H
2O
2 concentrations. Our results also showed the reductions of SE populations were less when PAW was activated at 10 slm than 6 slm. Thus, the concentrations of O
3, H
2O
2, and NO
2− were related with the bactericidal activity of PAW, which was also shown in previous studies [
17,
19,
31,
32]. Though NO
3− concentrations slightly increased at 10 slm, its concentrations were far less than the NO
2− concentrations.
SEM observation also revealed that the inoculated SE cells inflated, or even erupted. The possible reason for this could be that the cell membrane lost the ability to maintain osmotic balance, which resulted in the extracellular water infiltrating into the cell continuously. Several reports have described that the impairment of the cell membrane was the major antibacterial mechanism of PAW and resulted in higher permeability, which caused the leakage of intracellular substances [
13,
33]. However, this study was the first one to demonstrate the enlargement of the treated bacterial cells after PAW treatment. Since the main components of the cell membrane are phospholipids, the UV light, ROS, and the acidic substances generated by PAW were all able to injure phospholipids and cause the loss of the cell membrane’s permeability control [
13,
33]. Besides the impairment of the cell membrane, damage to bacterial DNA and their metabolism were also reported [
9,
32,
34].
The results of this study demonstrate that a large-scale PAW generation system is achievable, and provide a foundation for future practical use, in which a larger and faster production of PAW is essential. In addition, the antibacterial efficacy of PAW obtained in this study was greater than the study using sodium chlorine and chlorine dioxide [
35]. Furthermore, it offered a direct correlation between the PAW products described previously and its antibacterial capacity, which also presented a clearer road map to understanding the antibacterial mechanisms of PAW.