Industry 4.0 and the Circular Economy: Integration Opportunities Generated by Startups
Abstract
:1. Introduction
2. Interfaces between Industry 4.0 and Circular Economy
- (a)
- Integration of ubiquitous and intelligent components in supply chains: Industry 4.0 provides a set of elements that contribute to cost reduction in production chains and allow the measurement of results in terms of remote sensing, traceability, real-time monitoring and control results, and nonconformities [35]. In this sense, the main contribution of Industry 4.0 to the advancement of CE is associated with the promotion of incentives for cleaner production systems, ethical production systems, transparency in processes, and precision, accuracy, and efficiency in process control. It allows for generating data on the volume of resources used, and devices with RFID tags can assist in the management of the reverse logistics of obsolete materials for possible dematerialization and conversion into new useful resources for new economic production cycles. Therefore, Industry 4.0 can be considered a foundation of CE and can expand the circularity of resources within production and consumption systems within the macro, meso, micro and nano circularity levels.
- (b)
- Digitization: The digital transformation has incorporated in manufacturing industrial processes alternatives oriented to data management, artificial intelligence, networks, and resilient manufacturing systems [35]. This demonstrates that digitization contributes to CE via data generation, cost reduction in processes, provision of information for decision making with real time precision. Above all, it contributes to the generation of self-adaptability, reliability, and flexibility with the insertion of high-quality, low-cost, do-it-yourself assumptions, and customization in production processes.
- (c)
- Smart Factory: Smart factories are structures that contribute greatly to reducing waste and supporting the efficiency of operating and processing systems. They allow the self-configuration of these operating systems and the adoption of integrated manufacturing system strategies [36]. This generates, as a contribution to CE, the closing of the cycles and the possibility of creating an articulation between the stakeholders of the production chain to generate synergies and win-win results.
- (d)
- Deep learning: The use of a set of algorithms for modeling attractions is an innovative perspective to leveraging CE. Its usefulness is associated with understanding customer behavior when used in e-commerce sites. It allows the collection of customer data during the entire period in which it is connected to a URL. This data generated with the use of deep learning is utilized to optimize the website and to make the browsing experience more engaging for the customer. The facial recognition utility can be useful for CE to connect relevant stakeholders and produce synergies in integrated supply chains. Furthermore, it can provide personalized technical support on websites that disseminate the premises of CE. Thus, remote technical assistance to the customer is now provided by a machine. Finally, it allows the issuance of high-precision image diagnostics, which can be essential to monitor indicators of circularity of resources.
- (e)
- Machine learning: Through machine learning, computers have the ability to learn according to the expected response via association of different data. The data can be images, numbers, maps, photographs, etc., and they correspond to gigantic databases.
- (f)
- Big Data: Big data allows data to be virtualized so that they can be stored in the most efficient and economical way. This occurs either on-premises or in cloud. In addition to efficiency, big data also helps in improving the speed and reliability of the network. It removes other physical limitations associated with bulk data management.
- (g)
- Artificial Neural Networks: Computational neural networks that recognize patterns can be useful in the traceability of products that are made available to the market. They are essential for creating a database containing information on final product disposal, strategic points for collecting obsolete materials, and strategic regions for installing associations that manage waste.
- (h)
- Natural Language Processing: Natural language processing allows automatic learning through accumulated data in which automatic rules are applied. Through the analysis of typical elements of the real world and instead of using general algorithms, this technology generates learning based on past real-life examples. This learning usually takes place based on statistical inference.
- (i)
- Expert Systems: Expert systems contribute to CE through data capture and sharing.
- (j)
- Fuzzy Systems: Fuzzy systems make it possible to translate the inaccurate information expressed in a set of linguistic rules into mathematical terms. As a result, it creates a rule-based inference system. This mathematical tool can be used in CE for agile decision making and in the performance of controls, classification, series forecasting, data mining, planning, and optimization. They are associated with other intelligent systems, such as neural networks and evolutionary programming; they provide the creation of hybrid systems, whose learning capacity has broadened the field of applications of fuzzy systems.
- (k)
- Convolutional Neural Networks: Convolutional neural networks consist of a class of artificial neural network of the feed-forward type. Its applicability is focused on the processing and analysis of digital images. Convolutional neural networks can be used in the CE to capture an input image, assign importance (weight and bias that can be learned), and obtain the aspects/characteristics/peculiarities of the object, allowing for the differentiation of objects from one another, for example, identifying whether an object was manufactured with reused raw materials from an object that used virgin materials.
- (l)
- Advanced Manufacturing: Advanced manufacturing promotes integration and remote production control. It uses sensors and equipment connected in a network, that is, automation systems associated with cyberphysical systems. It generates integration between assembly lines and products throughout the manufacturing and production process. It helps units in different places to exchange information instantly, including purchases and stocks. CE is useful due to the ability to activate production without human presence, maintain precision, the continuous and tailor-made manufacturing, the very low defect rate, and the different components of a logistics system. The crossing of information allows the connection between the purchase order, production, and distribution. This signals that people will be needed to make the decisions, which will imply new forms of management and engineering in the entire production line. This movement is supported by the continuous advances in the capacity of computers and software-user interfaces and the digitization of information, which ranges from product design, testing with materials, prototype, layout, organization of the production line, to factory inventories. Additionally, new innovation strategies are being driven by integrated systems of intelligent, mechanical, and electronic technologies. In this context, technologies that direct CE actions are collaborative robotics, autonomous transport, AI, mobile technology, cloud computing, big data, crowdsourcing, new energy sources, Internet of Things, additive manufacturing, nanotechnology, biotechnology and genetics, new materials, among others.
- (m)
- Automation: It emerges as a possibility for developing ethical business practices and implementing CE effectively. It can be used for predictive purposes or for cognitive analysis [37].
- (n)
- Smart sensors: They are devices that are sensitive to certain magnitudes. They can change the state of a magnitude once they are provided with the right stimuli. They detect movement, temperature change, and opening and closing. They can be used as security devices and as automatic notification by smartphone. They contribute to the development of systems that optimize, update, and reconfigure tasks. They are useful in the monitoring of processes and in the agility in decision making. Therefore, they are artifacts that contribute to CE through the potential for traceability, precision of industrial indicators, and generation of data in real time for accurate decision making.
- (o)
- RFID: RFID (acronym for Radio-Frequency Identification) is a short-range communication technology, and RFID tags can be read automatically by sensors, for example, at the exit of the supermarket, thus eliminating the manual and individual work of reading bar codes. The radio frequency identification system can act on several fronts, ranging from medical and veterinary applications to the use for payment and replacement of bar codes. It can contribute to the activation of CE through payment via cell phone, payments in traffic, toll collection, parking, inventory control, cargo tracking, animal tracking, sports modalities for measuring each competitor’s lap time, and in biometric identification.
3. Methodological Procedures
- Framing the Research Question: Our research question is, “How are organizations adopting and implementing technologies related to Industry 4.0 and promoting the integration with circular economy to minimize the effects of resource scarcity in emergency situations?”
- Locating Relevant Research: Verification of the Scopus database, the largest, most comprehensive, and most relevant in the scientific management and business community, and WoS, which is the second largest in the area.
- Inclusion/Exclusion Criteria: Search terms are “circular economy” OR “circular econom*” AND “artificial intelligence” OR “Industry 4.0” OR “digital technologies” OR “smart factory” OR “deep learning” OR “machine learning” OR “artificial Neural Networks” OR “natural language processing” OR “expert systems” OR “fuzzy” OR “convolutional neural network” OR “advanced manufacturing”.
- Extracting and Coding Data: Profile data, i.e., evidence that allows for the understanding of how the social phenomenon under investigation occurs.
- Analyzing on a Case-Specific Level: The main aspects regard the existing interface between Industry 4.0 and the circular economy that have been investigated in previous studies.
- Synthesis on a Cross-Study Level: Performing thematic categorization and theoretical saturation are used to identify the relevant categories for the study. Subsequently, the cross-analysis of the mapped evidence was carried out.
- Building Theory from Meta-Synthesis: Variables were synthesized around different aspects referring to the existing interfaces between Industry 4.0 and circular economy. Based on this general diagnosis, several proposals were made through a business and sectoral agenda in order to contribute as potential advances to the theme, which were validated in the context of Brazilian startups.
- Discussion: A critical reflection was made on the contributions of Industry 4.0 and circular economy in a context of global emergency, in the awakening of possibilities for the fulfillment of sustainable development objectives, and in the 2050 business agenda.
4. Data Presentation and Analysis
Discussion Section
5. Final Remarks
5.1. Practical Contribution
5.2. Theoretical Contribution
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
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VFoodtech | IoT | Shared Platforms | Automation | Blockchain | Traceability | Software as a Service | Multi-channel distribution | Big Data Analytics | Artificial Intelligence | Smart Factory | Closed Loop | Partnerships | Deep Learning | Machine Learning | 3D Print | Personal Assistants | Digitization | Interaction between Biological, Physical and Technological | Nanotechnology | Mass Customization with Technology | Digital Solutions | Precision and Efficiency | Sharing | Rent or Pay to Use | Ethical Businesses | Marketplace/E-Commerce | Compliance | Transparency | Image Geoprocessing | Group Buying |
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Silva, T.H.H.; Sehnem, S. Industry 4.0 and the Circular Economy: Integration Opportunities Generated by Startups. Logistics 2022, 6, 14. https://doi.org/10.3390/logistics6010014
Silva THH, Sehnem S. Industry 4.0 and the Circular Economy: Integration Opportunities Generated by Startups. Logistics. 2022; 6(1):14. https://doi.org/10.3390/logistics6010014
Chicago/Turabian StyleSilva, Tiago H. H., and Simone Sehnem. 2022. "Industry 4.0 and the Circular Economy: Integration Opportunities Generated by Startups" Logistics 6, no. 1: 14. https://doi.org/10.3390/logistics6010014
APA StyleSilva, T. H. H., & Sehnem, S. (2022). Industry 4.0 and the Circular Economy: Integration Opportunities Generated by Startups. Logistics, 6(1), 14. https://doi.org/10.3390/logistics6010014