1. Introduction
Mining, ore/mineral processing and metallurgical processes generate the following main categories of waste: (I) waste rock from surface or underground mining, (II) tailings as waste from ore processing plants, (III) slag as waste from smelters [
1]. For mine waste disposal, common techniques usually involve waste storage facilities (conventional tailings lagoons, pasty and thickened tailings and tailings dumps and piles). Tailings are normally stored under water to prevent the formation of surface dusts and of acid mine drainage in the case of sulphide material presence [
2]. After disposal of these solid wastes, secondary wastes such as heap leachates and acid mine water may be generated [
3]. Failures of tailings lagoons leading to spills of deposited waste, seepage from unreclaimed sites and direct discharges to waterways can have serious and long-term environmental and social consequences [
4]. The chemical composition of tailings depends on the processed ore mineralogy, the nature of the liquid used to extract the usable metals, efficiency of the extraction process and the degree of weathering during storage in the lagoon [
2]. The presence of quartz, sulphides and silicates compounds [
5] is typical for all types of tailings and, together with oxygen, are usually the most abundant elements [
2,
5]. The main components often include Al, Ca, K, Mg, Mn, Na, P, Ti and S. Besides these major elements, the wastes also contain toxic heavy metals, which are persistent pollutants in the surrounding environment and are toxic even at low concentrations [
1], and pose risks to human health, phytotoxicity, ecotoxicity and water and soil contamination [
6]. Other sources of heavy metals in mining areas are liquid wastes, gaseous and dust emissions [
3]. Depending on the ore processing method and the exposure of wastes to surface conditions, the decomposition of original minerals may lead to the release of elements from their bonds and their transition into surrounding ecosystems [
4], causing the deterioration of groundwater and surface water by leaching [
7]. Precisely because these elements did not interact with the overlying ecosystems before mining, they can pose serious problems for the post-mining environment [
4].
Brown mud (BM) or red mud (RM), depending on the production method, consists of insoluble residues generated during the processing of bauxite by the aluminium industry [
8]. Red mud is the fine fraction of residue produced during bauxite processing with concentrated NaOH using the Bayer process [
9,
10,
11]. The use of NaOH means that red mud is very caustic material with pH 10–13 [
9,
10,
11,
12,
13,
14], as well as with high salinity and conductivity [
9]. The composition of red mud depends on the particular ore used, and the typical components are iron oxides, quartz, sodium alumina-silicates, titanium dioxide, calcium carbonate/aluminate and sodium hydroxide [
9,
12]. It often contains muscovite and crystalline or amorphous silica [
8]. Red mud can also contain increased concentrations of potentially toxic or environmental dangerous metals and metalloids, including Pb [
12], Cu, Ni and Zn [
9], which are predominantly associated with weakly soluble minerals. In the environment, the mobility of Cu and Ni is higher under acidic conditions, whereas in neutral and alkaline conditions they adsorb strongly to minerals and form strong complexes with organic material, too. At present, around 150 million tonnes of red mud is produced globally per year, of which approximately 97–98% is unexploited waste [
15]. Red mud is typically stored in large lagoons or in land-based disposal pits [
16]. Approximately 50 million tons of red mud is stored in Hungary in lagoons with high-volume storage. In the fall of 2010, the western dam of the red mud reservoir near an alumina plant at Ajka (Hungary) collapsed, causing an environmental disaster [
11,
16]. The total content of metals in red muds varies considerably, reflecting the different sources of the mud, the methods used for determination and ways of digestion of samples. For the red mud in Hungary, contents of metals varied from 193 to 864 mg/kg for Cr, from 49 to 183 mg/kg for Cu, from 8.2 to 215 mg/kg for Pb, from 26 to 361 mg/kg for Ni and from 78 to 334 mg/kg for Zn [
11].
Brown mud (unlike red mud) contains lower proportions of Fe
2O
3 [
8] and Na
2O [
17]. The brown mud from alumina production near the town of Žiar nad Hronom (ZSNP a.s., Banská Bystrica region, Slovakia) contains 30–35% Fe
2O
3, 3–4% TiO
2, 10–12% Al
2O
3, 24–26% CaO, 3–6% Na
2O, 10 mg/kg Hg, 220 mg/kg Cu, 400 mg/kg Cr, 700 mg/kg V, 150 mg/kg Pb and 800 mg/kg As [
8]. The dominant components of this brown mud are iron oxides in the form of crystalline hematite (Fe
2O
3) or goethite (FeO(OH)) and alumina in the form of boehmite (γ-AlOOH) [
17]. From the environmental point of view, both red and brown mud represent hazardous waste forming a significant environmental burden.
When waste materials from the mining of sulphide ores (waste rocks) and their processing (post-flotation tailings) are exposed to atmospheric oxygen, the result is oxidation of S
2− to SO
42− and formation of acid mine drainage (AMD) with low pH and high concentrations of sulphates, heavy metals and metalloids [
5,
6,
18,
19,
20]. Acidification occurs due to the absence of carbonate minerals, which are able to neutralize the acidity generated by the oxidation of sulphides by consuming hydrogen ions [
20]. Under acid pH conditions, many toxic metals and metalloids are generally more soluble than in near-neutral pH conditions. Metals leaching through AMD can lead to contamination of the surface and subsurface environment, not only in the adjacent ground, but also often over much more extended areas [
6,
21]. The rate of metals leaching depends on the chemical and physical properties of the tailings and the prevailing environmental conditions [
6]. The process of enrichment of leachate with pollutants/heavy metals from tailings occurs in two phases [
22]. Firstly, it is the selective detachment of the pollutants dissolved in the pore water (ionized metals and dissolved complexes) from the basic material. Secondly, when rainwater reaches the surrounding soil, some metals are dissolved, and they become part of the solution, while others remain adsorbed and/or precipitated and move with the solid particles.
Pollution involving heavy metals is a serious problem due to their toxicity, bioavailability/mobility and non-biodegradability in the environment [
23]. The bioavailability/mobility of heavy metals in relation to other solid components of the environment depends on their association with phases of solid waste and chemical forms [
24,
25], occurrence, abundance, reactivity and hydrology [
26] and is directly influenced by waste properties (e.g., metal source, pH, redox potential, solubility of organic matter and mineral phases) [
27,
28,
29]. The assessment of environmental and health risks from solid tailings cannot be solved only by means of classical chemical and mineralogical analyses [
1]. Knowledge about the mobility, bioavailability and thus potential toxicity of heavy metals is more important for this assessment than their total concentration [
25]. Heavy metals, depending on the surrounding material, are bound to the solid substrates in various ways: adsorbed on clay surfaces, or iron and manganese oxyhydroxides, present in the lattice of residual primary mineral phases (e.g., silicates), secondary mineral phases (e.g., carbonates, sulphates and oxides), associated with amorphous materials or complexed with organic matter and also water-soluble extractable compounds [
24,
29].
Fractionation analysis is a method of analytical chemistry, which enables isolation (fractionation) and quantification (analysis) of different element forms (fractions) according to their various physical or chemical properties (e.g., solubility or chemical bonding) [
30,
31]. The isolation of fractions by means of extraction is based on the different solubility of element forms in specific defined extraction reagents, which may be applied in a single step or several sequential ordered steps [
31]. Both single and sequential extraction methods are important in studying where environmental pollutants end up [
31,
32]. The main disadvantages of sequential extraction procedures are labor and time intensiveness, nonselectivity of reagents and readsorption phenomena [
33]. Single extractions provide fast, cheap and simple assessment methods for monitoring heavy metal mobility in contaminated soils under environmental conditions given by the composition of soil pore water [
34,
35], sediments [
29,
33,
34,
36], and also in pyrometallurgical slags [
1], flotation tailings and hydrometallurgical wastes. The different fractionation extractions are often applied to simulate processes in the environment, such as acidification or oxidation [
33]. The extracting reagents can be divided into three categories, depending on their nature:
non-buffered neutral salt solutions, such as CaCl
2, NaNO
3, Ca(NO
3)
2 or acetic acid [
36], in order to extract cations adsorbed onto solid materials, due to permanent structural charges [
29],
buffered complexing/chelating or reducing agents, such as ethylenediamine tetraacetic acid (EDTA) [
29,
36],
strong mineral acids with various pH (aqua regia, nitric acid or hydrochloric acid) in order to simulate the effect of acid input (e.g., through acid rain) [
1,
6,
29,
34,
36,
37].
Within the framework of harmonization of fractionation extraction procedures for risk evaluation of heavy metals in soils and sediments, the Standards Measurements and Testing Program (SM&T) of the European Commission implemented an extensive collaborative study, which resulted in the choice of 0.43 M acetic acid (AA) for extraction of “mobilizable/potential available fractions” to estimate the influence of acidification on element mobility [
38] and 0.05 M EDTA for extraction of metals from the exchange sites of both organic and inorganic complexes in soils or sediments [
39]. The proportion of metals in fractions which are mobile under slight changes in the pH of soils/sediments will be extracted by means of AA and the fraction released from non-silicate phases (inorganic and/or organic) will be extracted by means of EDTA [
36]. Extraction by means of strong acids such as nitric or hydrochloric acid, which do not dissolve the silicate matrix, can be used for isolation of the “maximum potentially mobilizable” elements fraction/pseudototal content, which may be mobile during extreme changes in environmental conditions [
32]. This extraction method is a useful tool in the assessment of long-term potential risk of toxic elements. It is assumed that single extraction methods enable fractions with differing mobility and bioavailability to be isolated [
40]. Most studies focusing on monitoring toxic heavy metals mobility from waste materials, e.g., tailings after processing of sulphide ores [
3,
7,
41,
42] or bauxite ore (red mud) [
13,
43,
44,
45], use sequential extractions, which were originally developed for natural sediments. The application of less material- and time-consuming single extractions can be a simpler and faster alternative for monitoring the pollution of surrounding soils by toxic heavy metals from tailing storage facilities.
In this paper, we present the results of fractionation of various waste materials using reagents with varying extraction ability: (a) 0.05 M EDTA, (b) 0.43 M acetic acid (weaker extraction ability), and (c) 2 M HNO3 (stronger extraction ability). These extraction procedures were applied to solid waste materials representing a range of environmental risks from tailings after: (I) bauxite processing by means of the Bayer process with the highest alkaline character (Ajka, Hungary), (II) bauxite processing by means of the sintering process with lower alkaline character (Žiar nad Hronom, Slovakia), and (III) sulphide ore processing with acidic character (Lintich, Slovakia).
The main goals of the experiments were: (1) to evaluate the total load of selected types of waste materials with heavy metals, (2) to test the suitability of EDTA and AA for the isolation of the “mobilizable” fraction of toxic heavy metals from waste materials after the processing of mineral raw materials deposited in tailings for rapid monitoring of their possible impact on the surrounding ecosystem, and (3) to evaluate the impact of the different nature of the deposited material on the mobility of heavy metals from tailings.
The use of single extraction represents a new approach in the environmental risk assessment, which can be very useful in the prediction of the state of the environment near the stress areas, or in the case of an environmental accident. It is a less material- and time-consuming method that provides data with great informative value.