To be able to clearly comprehend the hydroxyl type effects, an accurate structural characterization of the starting prepolymers was performed, emphasizing the mass spectrometry structural characterization of the prepared products.
A bottleneck in the crosslinking of OH functional compounds with different reactivity (CD, PLA-diol and PEG-diol) in polyaddition reactions to isocyanates is that these three component systems may lead to heterogeneous bridges in the crosslinked networks. The reason for such inhomogeneity can be attributed to the reactivity differences between the hydroxyl groups: primary versus secondary groups, steric factors (e.g., placement of OH groups on the torus shape of CD) and different flexibility and mobility of polymer chains, e.g., PEG vs. CD. The tri-component reaction system also presents different miscibilities in the reaction solvent and variations in the diffusion coefficients and physical interactions among each other (e.g., the possibility to form pseudopolyrotaxanes with CD). Such physicochemical compatibility problems may be circumvented by introducing a supplementary reaction step, the covalent coupling of CD with PLA and PEG with IPDI, prior to the crosslinking reaction.
2.1. Prepolymers Synthesis and Structural Characterization
Cyclodextrin-oligolactide (CDLA) prepolymer was synthesized according to the literature [
40,
41] by covalent attachment of oligolactide chains to the β-cyclodextrin. The MALDI MS analysis assisted in calculating the
Mn = 2443 g/mol and the dispersity index,
Ð = 1.033. The
Mn value was used for the calculation of the prepolymers molar ratios in further crosslinking reactions. As demonstrated in previous studies [
40,
41] by comparing MS and
1H NMR results, the oligolactide monomer units are connected to the CD as multiple chains (5 chains in average), with an average of three lactate units per chain, prevalently attached to the OH–P groups of CD, on the smaller rim. As a consequence, after native CD modification, the OH groups available for further crosslinking are mostly secondary (in average 19 OH–S out of 21), originating from oligolactide chain ends or CD unreacted groups. The altered OH–S/OH–P balance for CDLA vs. native CD has considerable importance for the crosslinking process, as further discussed.
Polyethylene glycol-bis-isophorone diisocyanate (PEG-(NCO)2) prepolymers are commonly employed for various polyurethane structures. PEG chains have OH–P groups at both ends, which can be conveniently modified with different reagents [
43]. The reaction of polyols and IPDI proceeds slowly (e.g., the reaction between polypropylene glycol and IPDI in the absence of a catalyst lasts 111 h at a temperature of 80 °C) [
44] and studies in the literature recommend the use of catalysts such as dibutyltin dilaurate (DBTL) [
45] in order to benefit the NCO group’s reaction selectivity for a coupling process.
In order to control the PEG end chain functionalization with isocyanates, Cesteros et al. [
25] monitored the polyaddition reaction in situ, using an FTIR probe. In this way, one may monitor the transformation of isocyanates without clear quantitative proof for the connectivity with the polymer. On the other hand, mass spectrometry has been used successfully to characterize the modified polypropylene glycol oligomers with IPDI [
44] or the poly(ε-caprolactone)-diol modified with hexamethylene diisocyanate [
46]. Consequently, in this work, the reaction between PEG and IPDI was evaluated using MALDI MS.
The functionalization of PEG with IPDI proceeds in DMF solution at 50 °C and leads to a PEG end capped with two isocyanate groups—PEG-(NCO)
2 (
Scheme S1, SI). In
Figure 1a, one may observe the mass spectrum of the initial PEG, noting a Gaussian distribution of two series of signals in the mass range 1440–2900 centered at around
m/
z = 2154.2 [
2154.1 = 48 × 44.023 (ethylene oxide monomer units) + 18 (H2O) + 23 (Na)—where the number of monomer units
n = 48]. The higher intensity series corresponds to the distribution of the adduct species formed with Na cations [PEG + Na]
+, while the less intense series corresponds to potassium adducts [PEG + K]
+. For each series, the difference between two consecutive signals is 44
m/
z units (corresponding to the monomer unit of ethylene glycol), and the difference between the signals of the two series is 16
m/
z units (corresponding to the difference between the mass of potassium and mass of sodium). The MALDI MS spectrum helped to calculate the
Mn of the PEG sample which was found to be
Mn = 2125 g/mol and
Ð = 1.023.
Comparing the MS spectra of the initial PEG sample and that of the sample taken from the reaction system after 30 min, in
Figure 1a vs.
Figure 1b, a right-shift of the MS peak’s Gaussian distribution is observed. For ease in analysis, we compared the
m/
z values of the base peaks from the MS spectra of the original PEG polymer and the PEG-(NCO)
2 (
PEG + 2 ×
IPDI equivalent with an Δ
m/
z = 2 × 222 between the corresponding chains having the same number of ethylene glycol monomer units) with a signal distribution in the mass range 1890–3240 (
Figure 1b). Taking into account the peak with the highest intensity, in
Figure 1b, having
m/
z = 2554.4 [
2554.4 = 47 × 44.023 (ethylene oxide monomer units) + 18 (H2O) + 2 × 222.13 (IPDI) + 23 (Na)—the mass calculation formula of PEG-(NCO)
2 where
n = 47], it can be inferred that this spectrum confirms the synthesis of the desired product, PEG-(NCO)
2 prepolymer. The obtained values of
Mn = 2641 g/mol for the prepolymer indicate, however, a slight increase in the
Mn, as compared with the theoretical value (
Mntheoretical =
MnPEG + 444 = 2569 g/mol). This difference indicates a minimal sample fractionation, probably caused by secondary coupling reactions involving the PEG short chains. Additionally, a second peak series may be observed with lower intensity, at Δ
m/
z = 16, corresponding to the potassium-charged adducts [PEG-(NCO)
2 + K]
+.
The catalytic processes were found to favor chain elongation, thus affecting the results of the cross linking process [
25]. However, the isocyanate groups of IPDI are not equivalent and have different reactivities towards OH groups [
47], which can be used to diminish chain elongation reactions [
48]. In fact, IPDI cycloaliphatic isocyanate groups were demonstrated to be 12 times more reactive than aliphatic groups towards primary OH groups in the presence of DBTL catalyst [
47]; moreover, the isomeric
Z-E forms of IPDI do not significantly influence the determined reactivity ratio. Therefore, in our case, after the addition of the PEG hydroxyl end groups to the secondary isocyanate group of the IPDI, the reduced reactivity of the remaining aliphatic NCO group resulted in a lengthier polyaddition process, ensuring that the multiple PEG chains connections were minimal.
2.2. CD- and CDLA-PEG Hydrogels
In order to compare the prepared hydrogels with similar materials and to isolate the crosslinking effect of the CDLA oligoesters, with an increased number of OH–S groups, we chose to also perform the reaction in the presence of neat CD. Hydrogels were obtained by the crosslinking reaction (
Scheme 1) of native (B series) or modified CDs (G series) with the PEG-(NCO)
2 product in the DMF solution at 50 °C, catalyzed by DBTL (various reaction parameters such as type of hydroxyl compound, CD or CDLA, and molar ratios between reactants may be found in
Table 1).
After the reaction, these materials were subjected to a thorough purification treatment to remove the reaction solvent (DMF) and unreacted moieties by successive swelling in acetone and water followed by freeze-drying. The yields of the crosslinking reaction were over 90% for native CD and above 80% for CDLA, therefore suggesting that prepolymers were not fully reacted and the polyaddition process was slightly different for the considered systems. This was expected since our hypothesis states that the CDLA product participates in the crosslinking reaction mostly through OH–S functions, thus leading to slower polyaddition and possibly faulty network formation, as observed by others for different gelation systems employing OH–S functions [
15]. Moreover, DBTL catalyzes the isocyanate reaction with OH–P much more effectively than it catalyzes the reaction of isocyanate with OH–S [
49].
The morphology of the obtained hydrogels (after purification) depends on the particular conditions of the crosslinking reaction, and, in the case of CDLA crosslinked polymer networks, the obtained materials are homogeneous and somewhat more transparent than the hydrogels obtained using native CD, which are slightly opaque, as can be observed from the photograph presented in
Figure 2a. The macroscopic differences are probably related to the presence of the oligolactide component and, also, to the physical and chemical interconnectivity differences between native CD and CDLA within the crosslinked network. This may also be correlated with the solubility changes induced through the functionalization of cyclodextrin with oligolactides [
41,
42] which may impact the course of the crosslinking.
Scanning electronic microscopy micrographs (
Figure 2b,c), performed on the hydrogels cross-section, reveal that samples are homogeneous, without macro-pores or any noticeable morphological differences between the B and G samples.
The integrity of the hydrogels resulting from the crosslinking reactions was found to depend on the molar ratio between CD or CDLA and diisocyanate PEG prepolymers. Previous studies demonstrated that the increasing amounts of cyclodextrin lead to inhomogeneous crosslinking between CD and PEG-diisocyanate [
24,
25,
26,
27,
28,
29]. To obtain the mechanically stable hydrogels, the limit of the molar ratio between CD and PEG-(NCO)
2 was found to be close to 1:1 for both hexamethylene diisocyanate (HDMI) and methylene diphenyl diisocyanate (MDI) [
26,
27,
29]. In our work, the hydrogels, with molar ratios between CDLA and PEG-(NCO)
2 of 1:1 and 1:2 (entries #1 and #2—
Table 1) in the reaction feed, had an inhomogeneous aspect, associated with a faulty crosslinking process. Thus, for G1 and G2 preparations, a certain viscosity of the reaction mixture was observed, but the mechanical stresses during samples handling led to mechanical ruptures of the hydrogel. This can be explained on the basis of the excess OH groups, which lead to network structural defects, as the insufficiency of the isocyanate groups hinder the formation of interconnected three-dimensional networks in the whole reaction mass. In fact, most of the previous studies concerning the preparation of cyclodextrin-PEG polyurethane networks employed an excess of PEG-diisocyanate in order to ensure a homogeneous crosslinking [
24,
25,
26,
27,
28,
29]. Similarly, in the case of polytetramethylene glycol(PTMG)/IPDI/CD networks, the highest value for the CD/PTMG molar ratio was also established at 1/4 [
33].
The limitations of successful crosslinking may also be related to the type of diisocyanate employed, because of its specific reactivity. The IPDI is less reactive than, e.g., HMDI, thus affecting the crosslinking reaction. Moreover, the isocyanate groups of IPDI have different reactivities [
48] and, in fact, the PEG-(NCO)
2 prepolymers have a lower reactivity than the initial IPDI towards OH groups because the more reactive NCO groups (cycloaliphatic) are consumed during prepolymers formation. Additionally, the CDLA contains more OH–S groups than CD and, consequently, has a lower reactivity towards NCO groups.
The purified hydrogels were evaluated by using FTIR in order to observe the disappearance of isocyanate groups and the formation of the urethane connections to cyclodextrin derivatives. The band specific to the –NCO functional group (2270 cm
−1) is absent from all spectra (
Figure S2) while the formation of polyurethane bonds is supported by the observation of polyurethane specific bands: –NH at 3568 cm
−1, –CO at 1715 cm
−1 and –NH–CO at 1539 cm
−1). Additionally, it may be observed that unreacted isocyanates were quenched during the water purification step as suggested by the band observed around 1650 cm
−1, specific for urea carbonyl (C=O) bonds (highlighted in
Figure 3). The appearance of the urea characteristic bands may be correlated with the water quenching of the unreacted NCO groups, formation of amine groups and their conversion in urea upon their reaction with another isocyanate function. Such processes may occur during slow curing processes or purification procedures. Thus, in the case of the B series, the C=O urea band fades as the amount of CD increases. On the other hand, in the FTIR spectra of the G series, the band corresponding to urea is more distinct, signifying that a greater number of isocyanate groups remained unreacted, possibly due to a less effective crosslinking process. Additionally, residual water from cyclodextrins, which is not fully removed prior to the polyaddition reaction, can contribute to urea formation [
50].
As a specific feature of the G series, the presence of the band associated with the ester C=O bond (1730 cm
−1) in oligolactide, is visible in
Figure 3. The overlapped spectra (see also
Figure S2), demonstrate that the amount of carbonyl groups from ester functions (the band at 1750 cm
−1) decreased from the G4 to G12 samples; this signifies that the oligolactide amount in each sample is proportional to the amount of CDLA added in the reaction feed.
2.3. Dynamic Rheology Investigation of the Crosslinking Reactions
Taking into consideration the observed differences between the crosslinking reactions in the presence of CD and CDLA, we decided to investigate the gelation process through an in situ dynamic rheological analysis. Thus, the influence of the OH type and of the molar ratios between hydroxyl compounds and diisocyanates on the outcome of the crosslinking reaction was investigated using as a general parameter the gelation time, and rheological measurements. The viscoelastic quantities measured in situ, during the evolution of the dynamic rheological properties of the hydrogels which were formed in the coupling reaction between the isocyanates and OH groups, allowed for a precise evaluation of the employed reaction systems.
The rheological profiles of two series of crosslinking systems obtained for hydrogels with neat cyclodextrins and CDLA are presented in
Figure 4. The kinetic measurements allowed us to determine the gelation time, the moment at which gelation of the reaction system begins—defined as the crossover point of the viscoelastic moduli, storage modulus (G’) and loss modulus (G”), respectively. The evolution of the G’ and G’’ parameters begins in a typical liquid state (G” > G’) for the hydrogels crosslinked with CD. Further, after specific periods of time, the reaction mixture undergoes gelation processes signaled by the steep increase in G’, accompanied by a moderate increase in G”. The crossover point observed during the G’ and G” evolution is consistent with the gelation point (G’ = G”) and represents the onset of the crosslinking reaction [
51] which is correlated with a transition process from a viscous to a solid-like behavior, specific to the tested frequency. A clear variation of the characteristic gelation time with the content of reacting species in the initial feed may be observed (
Table 2 and
Figure 4). Thus, the gelation time (T
x, where x nominates the hydrogel sample) increases with the amount of CD, as follows: T
B12 < T
B8 < T
B4. This behavior may be explained by the fact that, for mixtures with a lower content of OH groups, a shorter period of time is needed for oligosaccharide incorporation within the three-dimensional network and also for the gelation of the respective formulation via polyaddition reactions. Similar behavior was observed for the reaction systems containing CDLA (G series), as gelation proceeds faster when there is a lower content of CDLA in the reaction feed (T
G12 < T
G8 < T
G4). Therefore, no matter the type of CD crosslinker, an excess of isocyanates leads to faster OH consumption and, consequently, to a faster polyaddition process.
However, when comparing the B and G series, for similar molar ratios between the total number of hydroxyl and isocyanate groups, the G series gelation times are significantly higher. For example, in the case of G12, the gelation begins much later than B12 and this fact is consistent for all the considered pairs in the G/B series. The main difference between the compared reaction systems is related to the nature of the OH groups. Thus, OH–S groups are more predominant in the G series, thereby resulting in decreased overall reactivity. Although during the crosslinking process of B samples one may expect the involvement of OH–S groups from the larger rim of CD, the onset of the crosslinking reaction is more likely to occur at the expense of the OH–P groups. However, in the case of CDLA derivatives, their structural characterization by NMR [
41] revealed that functionalization with oligolactide oligomers occurs at the smaller rim, thus changing the nature of the available OH–P (native CD) into OH–S groups (oligolactide end chains). Moreover, the oligolactide grafts on the CD may sterically hinder the remaining primary OH–P groups. Therefore, the mentioned structural differences between the cyclodextrins used for the B and G series lead to a different crosslinking behavior. The structural differences between the OH sources are also correlated with the presence of a DBTL catalyst which is less effective in catalyzing the NCO reaction with OH–S [
49]. Moreover, according to the work of Tilly et al. [
15], when studying the influence of the OH type on crosslinking via isocyanate polyadditions, one may expect the crossover time to increase with the content of OH–S groups in the reaction feed. Their study showed that the apparent gelation energy needed for the crosslinking of systems containing more OH–S groups than OH–P is higher, thus explaining the differences observed herein between the B and G series. Additionally, in their study, parallel FTIR and rheology kinetics demonstrated that the different OH–S content in the reaction feed leads to changes in the monomer conversion at gelation point which, ultimately, leads to the different properties of the polyurethane networks. Similarly, we may expect different properties of the G and B series derived from the alteration of the OH–P/OH–S balance in the initial reaction feed.
2.4. Thermal Properties
The thermal degradability of the prepared polyurethane networks is correlated with the component sequences (description in
SI section, Figures S3 and S4—thermal degradation of CDLA and PEG). Both hydrogel series, B and G, are characterized by two main thermal degradation steps (
Table S1, Figures S5 and S6). However, G series onsets with a less significant step, correlated with the presence of the oligolactide sequence, which shifts the overall onset of degradation to lower temperatures (see T5 values in
Table S1). Moreover, the weight loss after each degradation step is higher for G samples. This behavior is exemplified in
Figure 5, which compares the degradation behavior of the B4 and G4 samples. Given the structural difference between the B and G samples, this behavior can be attributed to the particular features of the G type networks, such as the incorporation of the lactide or less connectivity between CDLA and PEG chains.
The major step of degradation associated with the zone 220–370 °C reflects overlapping degradation events, such as decomposition of oligolactide chains, cyclic oligosaccharides and cleavage of urethane linkages (
Figures S5 and S6). The sharp drop in weight that begins at around 375 °C corresponds to the degradation of PEG segments and of advanced fragments produced during previous decomposition steps. The behavior in this region does not depend visibly on the presence of oligolactide sequences. When the pairs B4-G4, B8-G8, B12-G12 are compared, it appears that there is no systematic change in thermal stability versus composition in such complex systems as the thermal stability is often governed by the environment of the given groups [
52].
The recording of the DSC characterization data presented in
Figure 6 was performed during the second heating stage. The main thermal characteristics obtained from DSC are outlined in
Table 3.
Generally, after the glass transition temperature the samples present an exothermic peak, associated with the crystallization of the amorphous domains, and an endothermic peak that corresponds to the melting of the crystalline domains. This is characteristic for both the B and G series. As the PEG/CD molar ratio increases from 4 to 8, the mobility of the network increases. The samples B8 and G8 crystallize during cooling and they do not present any crystallization in the heating step. This aspect is also sustained by the smaller values of ΔCp of B8 and G8 as compared to the B4 and G4, which indicates the presence of crystalline domains at the beginning of the second heating. The amorphous regions are constrained to a higher degree by the crystalline domains for the samples B8 and G8. However, as more PEG is included in the networks (B12 and G12), the mobility of the networks and the ability of crystallization during cooling is again reduced. This effect is more evident for the G series.
An interesting feature of CD-PEG networks is related to their capacity to undergo solid–solid phase transitions which may be used for energy storage materials [
27]. The variation in the cyclodextrins content in the polymer networks, either CD or CDLA, affects the melting enthalpies (
Table 3). Previously, studies were conducted on polymer networks of PEG with a molecular weight of 8 × 10
3 g/mol [
26]. Herein, due to the lower
Mn of PEG, the CD/PEG molar ratio led to a greater influence over the weight proportion between PEG and CD for both the B and G series. Thus, the melting enthalpy values increased significantly with the increase in PEG content. Although the B and G series have a similar CD/PEG molar ratio, the theoretical PEG weight ratio is higher for the B series. Assuming that the prepolymers ratio in the reaction feed is largely maintained in the obtained polymer networks, we may observe that the melting enthalpies of the G series are lower than in the case of their B series homologues. However, higher enthalpy values are associated with higher degrees of freedom for the soft PEG chains, which is equivalent to lesser connectivity in the polymer network [
27]. Therefore, we may consider that in the case of the B series crosslinking, the presence of OH–P groups prevents the further involvement of the remaining OH–S groups due to steric hindrance and finally leads to a lesser connectivity of the PEG chains. On the other hand, for the G series, most of the OH groups are of the OH–S type, with lower reactivity, thus allowing a more homogeneous crosslinking and ensuring a better connectivity of the PEG in the network, with lower degrees of freedom, despite the slower crosslinking process.
2.5. Water Uptake Properties
The water uptake of the hydrogels from the B and G series is represented in
Figure 7. Both types of hydrogels are characterized by a fast-swelling kinetics, reaching the maximum degree of swelling depending on the polymer network structure/composition.
The amount of CD does not greatly influence the degree of swelling for the B series (
Figure 7a), as there are relatively small differences in the water uptake, no matter the CD content. The observed results are consistent with those previously published in the work of Cesteros et al. [
24].
The low swelling effect of the CD content in the reaction feed, apparent in the B series, may be correlated with the crosslinking behavior observed in the rheological time sweep. Thus, the high reactivity of the OH–P groups leads to the rapid crosslinking and formation of tightly packed network regions with high amounts of cyclodextrins. This crosslinking behavior leads to the formation of PEG networks of relatively similar densities and swelling properties, disregarding the CD content in the reaction feed, in the studied CD/PEG molar ratios range. The decreasing content of CD leads only to a relatively faster swelling kinetics due to the increased weight ratio of PEG. The studies of Peng et al. [
27] are in good agreement with our observations. They investigated the effect of increasing the CD amount in the reaction feed for β-cyclodextrin/4,4-diphenylmethane diisocyanate/polyethylene glycol crosslinked networks, with approximately similar CD/PEG molar ratios as in the current work. They evidenced, through polymer network crystallinity studies, that an increased CD feed leads to an increased degree of freedom for PEG chains. In fact, they inferred that only the most reactive OH groups of the CD partake in the crosslinking reaction namely the OH-P functions and that increasing the CD amount leads to similar tightly packed networks and a higher number of PEG chains with an increased degree of freedom.
On the other hand, the G series is characterized by a different swelling behavior (
Figure 7b), as the decrease in CDLA content in the reaction feed leads to a clear increase in water uptake, from 350% (G4) to 700% (G12). Additionally, for the samples with a higher amount of PEG, G10 and G12, the swelling equilibrium requires more time to establish.
The presence of oligolactide sequences may influence the water uptake directly, being hydrophobic [
53], and indirectly, by increasing the flexibility of the polymer network. The water uptake of G4 is lower than that of B4 due to the additional content of oligolactide chains that increase the overall hydrophobicity of polymer networks. Thus, the increased weight percentage of CDLA leads to a significant decrease in water uptake. However, when the samples G8 and B8 are compared, the water uptake is similar, showing that the effect of additional oligolactide sequences is precluded by the polymer network architecture. A further decrease in the CDLA feed determines a significantly higher water uptake for G12 sample as compared with its homolog, B12. Therefore, we inferred that the overall water swelling behavior of CDLA-PEG hydrogels is subject to the antagonistic influence of the oligoactide sequence, on one side by reducing the water uptake due to its hydrophobic character and, on the other by increasing the water uptake through the effect on the network architecture and flexibility.
The observed water uptake tendency of G networks may be correlated with the increased homogeneity of the nature of OH groups, in the crosslinking feed, leading to a more regular packing as compared with B networks. In fact, the crosslinking of the G series is a slower process that leads, finally, to more homogeneous networks with the swelling properties directly influenced by the CDLA amount in the reaction feed. Thus, the uniformity of the OH type (OH–S for CDLA) leads to more relaxed networks as compared with the B series, with a strong influence over the water swelling behavior. In the case of the B series, the predominance of OH–P groups during crosslinking determines network architectural changes that circumvent the CD weight ratio effect over the water uptake, as explained earlier.
Comparative studies, performed only in the case of the B4 and G4 samples (
Figure S8, SI), revealed that water uptake decreases by more than 200% for both samples upon heating from 4 to 40 °C. The dependence of the swelling behavior of CD-PEG hydrogels on the temperature was previously observed in the studies of Cesteros et al. [
24,
25] and will be studied in future work.
2.6. Hydrolytic Degradation Study
The introduction of the oligolactide sequence in the crosslinked networks provides them with their hydrolytic degradation capacity. The weight loss following the hydrolytic degradation of the CDLA-PEG hydrogels is presented in
Figure 8 together with the weight loss measured for one CD-PEG hydrogel, used as non-degradable reference in the present degradation conditions (PBS buffer at pH = 7.4 and 37.5 °C). The reference sample did not suffer any significant weight loss while the G series experienced weight losses according to the oligolactide content in each sample. Therefore, the degradation pathway of the prepared hydrogels is mediated solely through the hydrolysis of the ester bonds, as expected. The highest weight loss may be noted in the case of the G4 hydrogel, of about 48% after 193 days. Samples with a lower oligolactide content (G10, G12) reached only an approximately 20% weight loss.
Additionally, it may be remarked that degradation has two phases for all G hydrogels—a rapid degradation in the beginning followed by a less steep region. The first phase lasts approximately 9 days for G4 and G8, and almost double this time for G10 and G12. This behavior indicated the possibility to control the degradation speed using adapted CDLA content in the synthesis feed. It is likely that rapid degradation occurs at the expense of the more accessible OLA-PEG chains which are partially connected to the polymer network, on one side. Additionally, oligolactides or even CDLA molecules with a low network connectivity may be also lost during this early phase. The second phase, which is less steep, involves the slow decay of network connections with a diffusional elimination of the water soluble components.
At this point, the discussion may be focused on the connectivity of the G type polyurethane networks and, more precisely, on the participation of the oligolactide hydroxyl end chains in the polyaddition reactions. Thus, a polymer network formed without polyaddition processes involving oligolactide end chains would lose only the polyester part via hydrolysis, which theoretically ranges from approximately 10 wt% (G4) to 4 wt% (G12) (
Table 4). However, the G4 sample, which has ~10 wt% of oligoester, loses more than 15% of its weight after only 10 days. Additionally, the remaining G series homologues lose more weight than the oligolactide content, as may be observed by confronting the data from
Table 4. Therefore, we may infer that the loss in PEG chains contributes to the observed degradation due to a significant connectivity with the oligolactides. This finding confirms that oligolactide end chains (OH–S) are involved in the network connectivity and correlates well with the previous observations of the time sweep rheology tests that showed a low reactivity of CDLA crosslinking due to the involvement of OH–S groups.
Additionally, hydrogels with a low CDLA content show a reduced weight loss in spite of the fact that their water uptake is higher which, in principle, favors faster degradation. If the network connectivity predominantly constituted OLA end chains, the hydrogels would rapidly disintegrate, which is not the case. Therefore, for a low CDLA content or in the presence of excess isocyanate groups in the reaction feed, we may assume that oligosaccharide OH groups (predominantly OH–S from positions 2 and 3) participate to a significant degree in the formation of urethane bridges which, in turn, are responsible for maintaining the integrity of the hydrogels under degradation.
In principle, the degradation of PLA-PEG networks does not only depend on the cleavage of the ester bonds but, also, on the physical structure of the polymer network [
54], and more specifically on the possible phase separations that may occur during the crosslinking process. Although the initial SEM inspection of the hydrogels did not reveal structural defects related to different network packing or phase separations, further investigation of the degradation process may illuminate structural differences. The degradation process may be correlated with the homogeneity of the chemical connectivity, in the studied polymer networks, by inspecting the microstructure of the degraded samples.
The degradation process was followed using an SEM analysis of the degraded samples (freeze dried after extraction from the incubation chamber) at various stages of degradation, after 9, 89 and 193 days, respectively. The micrographs presented in
Figure S8 revealed that the surface of the B8 reference sample is not significantly modified after 193 days (as expected from the weight loss experiment) while the G4 sample surface presents high porosity, specific to the polylactides bulk degradation [
55].
The formation of pores was correlated with the weight loss profiles by analyzing the SEM images of the samples after specific degradation periods (
Figure 9). Thus, after 9 days, large pores formed, with high dimensional distribution, ranging from 500 to 50 µm. At 89 days, the dimensional distribution of the pores narrowed greatly and some less porous hydrogel regions were observed. This demonstrates that, in fact, the G4 hydrogels have structural heterogeneity due to irregular crosslinking.
The SEM micrograph of the samples collected after 193 days of degradation reveal a relatively small reduction in the pores size, but the non-porous areas were completely eliminated as the hydrogel became entirely porous. The pores diameters of the final G4 degradation samples ranged from 50 to 5 µm (
Figure 9d and
Figure S9a,b). Although the porosity was relatively homogeneous, indicating bulk degradation, the pores regions with different orientations indicate macro-structural defects.
The specific porosity was influenced by the CDLA content as can be observed in the comparative micrographs of the G4-G8-G10-G12 after 193 days of degradation (
Figure S9). Thus, the pore size is increasing as the amount of oligoester is reduced, indicating a proportionally diminished loss of material. Thus, the previous weight loss results concerning the influence of the CDLA content over the degradation rate are in good correlation with the SEM observations.
Besides surface examination, the fractured surface of the degraded hydrogels was investigated in order to obtain information about the progress of degradation in the sample volume (
Figure 10). In the case of G4, cross-sectional intercommunicating pores was observed, indicating bulk material degradation in the entire sample volume. The porosity diminished for G8- and G12-degraded hydrogels, as the content of CDLA was lower, similar to the surface analysis. The observed degradation behavior indicates the potential of the prepared hydrogels for use as biomaterials for tissue engineering or drug delivery devices.