Calibration of Thixotropic and Viscoelastic Shear-Thinning Fluids Using Pipe Rheometer Measurements

Some non-Newtonian fluids have time-dependent rheological properties like a shear stress that depends on the shear history or a stress overshoot that is a function of the resting time, when fluid movement is started. The rheological properties of such complex fluids may not stay constant while they are used in an industrial process, and it is therefore desirable to measure these properties frequently and with a simple and robust device like a pipe rheometer. This paper investigated how the time-dependent rheological properties of a thixotropic and viscoelastic shear-thinning fluid can be extracted from differential pressure measurements obtained at different flowrates along a circular pipe section. The method consists in modeling the flow of a thixotropic version of a Quemada fluid and solving the inverse problem in order to find the model parameters using the measurements made in steady-state conditions. Also, a Maxwell linear viscoelastic model was used to reproduce the stress overshoot observed when starting circulation after a resting period. The pipe rheometer was designed to have the proper features necessary to exhibit the thixotropic and viscoelastic effects that were needed to calibrate the rheological model parameters. The accuracy of rheological measurements depends on understanding the effects that can influence the observations and on a proper design that takes advantage of these side effects instead of attempting to eliminate them.